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Smartgen HGM6100U2C Series User manual

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HGM6100U2C SERIES
(HGM6110U2C/6120U2C)
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 3 of 34
Chinese trademark
English trademark
SmartGen — make your generator smart
SMARTGEN(ZHENGZHOU) TECHNOLOGY CO., LTD.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.cn
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date Version Content
2011-12-19 1.0 Original release
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 4 of 34
1 SUMMARY
HGM6100U2C series automatic controller, integrating digital, intelligent and network techniques, is
used for automatic control and monitoring system of genset. It can carry out functions of automatic
start/stop, data measurement, alarm protection and three “remote” (remote control, remote measure and
remote communication). The controller uses LCD display, optional display interface including Chinese,
English, Spanish, Russian, Portuguese, Turkish, Polish and French with easy and reliable operation.
HGM6100U2C series automatic controller uses micro-processing technique which can achieve
precision measurement, value adjustment, timing and threshold setting etc.. All the parameters can be
configured from front panel or use or RS485 interface to adjust via PC. It can be widely used in all types
of automatic control system for its compact structure, simple connections and high reliability.
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 5 of 34
2 PERFORMANCE AND CHARACTERISTICS
HGM6100U2C controller has two types:
HGM6110U2C: Used for single unit automation. It controls generator to start/stop by remote start signal;
HGM6120U2C: Based on HGM6110U2C, it adds mains AC monitoring and mains/generator automatic
switching control (AMF), especially suitable for the automation system composed by mains and genset.
132*64 LCD display with backlight, optional language interface (Simplified Chinese, English, Spanish,
Russian, Portuguese, Turkish, Polish and French), push-button operation;
Acrylic screen, improved wearable and scratch resistance property;
Silica-gel panel and keys can well adapt to higher and lower temperature;
With double RS485 communication ports, can achieve “three remote” functions via MODBUS
protocol;
Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power system;
Can measure and display 3 phase voltage, 3 phase current, frequency, power parameter of
mains/gens;
Mains Generator
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Frequency Hz Frequency Hz
Load
Current Ia,Ib,Ic A(unit)
Active power P kW(unit)
Reactive power Q kvar(unit)
Apparent power S kVA(unit)
Power factor λ
Generator accumulated energy W kWh(unit)
Mains have functions of over/under voltage and lack of phase; Gens have functions of over/under
voltage, over/under frequency and over current;
Precision measure and display of parameters about engine,
Temp. (WT),°C/ °F both are displayed
Oil pressure (OP), kPa/Psi/Bar are all displayed
Fuel level (FL), % (unit)
Speed (SPD), r/min (unit)
Battery Voltage (VB),V (unit)
Charger Voltage (VD),V (unit)
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 6 of 34
Hours counter (HC) can accumulate Max. 999999 hours.
Start times can accumulate Max.999999 times.
Control protection: Automatic start/stop of genset, load transfer(ATS control) and perfect failure
display and protection;
With ETS, idle speed control, pre-heat control, speed droop/raising control, all of them are relay
output;
Parameter setting: Allow user to modify setting and store them in internal FLASH memory. The
parameters cannot be lost even when power off. All of parameters can be set not only from the front
panel, but also use PS485 interface to adjust them via PC.;
Multi sensors of temperature, pressure and fuel level can be used directly, parameters can be
defined by user;
Multi conditions of crank disconnect (speed sensor, oil pressure, generator) can be selected;
Power supply range: (8~35)VDC, accommodating to different starting battery volts;
All parameters use digital modulation, instead of analog modulation using conventional potentiometer,
having improved reliability and stability;
Add rubber gasket between shell and controller screen, the waterproof can reach IP55;
Controller is fixed by metal fixing clips;
Modular design, flame-retardant ABS shell, embedded mounting, compact structure and easy
installation.
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 7 of 34
3 SPECIFICATION
Items Contents
Working Voltage
DC8.0V to DC35.0V, continuous power supply
Power Consumption <3W(Standby mode: ≤2W)
AC System
3P4W
3P3W
1P2W
2P3W
AC15V - AC360 V (ph-N)
AC30V - AC620 V (ph-ph)
AC15V - AC360 V (ph-N)
AC15V - AC360 V (ph-N)
ACAlternator Frequency 50Hz/60Hz
Rotate speed sensor Voltage
1.0V to 24V (RMS)
Rotate speed sensor Frequency
10,000 Hz (max.)
Start Relay Output 16 A DC28V at supply voltage
Fuel Relay Output 16 A DC28V at supply voltage
Programmable Relay Output 1 7 A DC28V at supply voltage
Programmable Relay Output 2
7 A 250VAC volt-free output
Programmable Relay Output 3
16 Amp 250VAC volt-free output
Programmable Relay Output 4
16 A 250VAC volt-free output
Overall Dimensions 197 mm x 152 mm x 47mm
Panel Cutout 186mm x 141mm
C.T. Secondary Current 5A (rated)
Working Condition
Temperature: (-25~70)ºC; Humidity: (20~93)%
Storage Condition Temperature: (-25~+70)ºC
Protection Level IP55 Gasket
Insulation Intensity Apply AC2.2kV voltage
between high voltage terminal and low
voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.56kg
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 8 of 34
4 OPERATION
4.1 KEYS DSCRIPTION
Icon Keys Description
Stop/ Reset
Can stop generator under Manual/Auto mode; Can reset shutdown
alarm; Press this key at least 3 seconds to test panel indicators are OK
or not(lamp test);
During
stopping process, press this key again can stop generator
immediately.
Start Start genset under Manual or Manual Test mode.
Manual Pressing this key will set the module as Manual mode.
Auto Pressing this key will set the module as Auto mode.
Test on load
Controller is under manual testing mode.
Under this mode, gen-
set will run automatically with load when gens
normal. (HGM6110U2C without)
Gens Close/Open Can control gens to switch on or off in Manual mode.
Set/ Confirm Shift cursor to confirm In parameters setting menu.
Up/Increase Screen scroll;
Up cursor and increase value in setting menu.
Down/Decrease Scroll screen;
Down cursor and decrease value in setting menu.
Menu Pressing this key will set menu;
Again pressing this key can return main interface.
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 9 of 34
4.2 CONTROLLER PANEL
HGM6110U2C Panel Indicators
HGM6120U2C Panel Indicators
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 10 of 34
4.3 AUTOMATIC START/STOP OPERATION
Auto mode is activated by pressing the , LED indicator beside the button is illuminating which
confirms this action.
Starting Sequence,
1) HGM6120U2C: When mains is abnormal (over/under voltage, lack of phase), enter into “Mains
Abnormal Delay” and LCD displays count-down time. When delay is over, “Start Delay” begins.
2) HGM6110U2C: when “remote start” input is active, enter into “Start Delay”.
3) “Count- down” of start delay is displayed in LCD.
4) When start delay is over, preheat relay is outputting (if configured), “Preheat Delay XX s” is displayed
in LCD.
5) When preheat delay is over, fuel relay is outputting for 1s and then start relay outputs; if genset failed
to start during “Crank Time”, the fuel and start relay stop outputting and enter into “Crank Rest Time”
and wait for next cranking.
6) If genset failed to start within set start times, the fourth line of LED will turn black and Fail to Start alarm
will be displayed.
7) Any time to start genset successfully, it will enter into “Safe Running”. During this period, alarms of low
oil pressure, high temperature, under speed, charge failure and Aux. input (be configured) are disabled.
As soon as this delay is over, genset will enter into “Start Idle Delay” (if configured).
8) During start idle delay, alarms of under speed, under frequency, under voltage are disabled. As soon
as this delay is over, genset will enter into “Warming up Delay” (if configured).
9) When “Warming up Delay” is over, the indicator is illuminating if gens normal. If voltage and frequency
of engine reach the load requirement, close relay outputs, genset is taking load and indicator
illuminates; if engine voltage or frequency is abnormal, controller will alarm and shutdown (LCD
displays the alarm information).
Stopping Sequence,
1) HGM6120U2C: during normal running, if mains normal, genset will enter into “Mains Normal Delay”,
when mains indicator illuminates, “Stop Delay” begins.
2) HGM6110U2C: genset enters into “Stop Delay” as soon as “Remote Start” is inactive.
3) When “Stop Delay” is over, genset enters into “Cooling Delay”. Closing relay is disconnected. After
switch “Transfer Rest Delay”, closing relay is outputting, mains is taking load, generator indicator
eliminates while mains indicator illuminates.
4) When entering “Stop Idle Delay”, idle relay is energized to output. (If configured).
HGM6100U2C SERIES GENSET CONTROLLER
HGM6100U2C Genset Controller 2016-12-19 Version 1.0 Page 11 of 34
5) When entering “ETS Delay”, ETS relay is energized to output, fuel relay output is disconnected.
6) When entering “Genset at Rest”, genset will automatically judge if it has stopped.
7) When genset has stopped, enter into standby mode; if genset failed to stop, controller will alarm (“Fail
to Stop” alarm will be displayed in LCD).