Smartgen HGM6110U User manual

HGM6100U Series Automatic Control Controllers
(HGM6110U/6110UC/6120U/6120UC)
USER MANUAL
Smartgen Technology

Chinese trademark
English trademark
Smartgen —make your generator smart
Smartgen Technology Co., Ltd
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
[phone]
[phone]
[phone]/67992952
[phone](overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without
the written permission of the copyright holder.
Smartgen Technology reserves the right to change the contents of this document
without prior notice.
Software Version
Date Version Content
2011-09-15 1.0 Original release
2012-06-04 1.1 Some parameters are optimized.
2014-10-28 1.2 Modify the foil color.

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Contents
1SUMMARY.........................................................................................4
2PERFORMANCE AND CHARACTERISTICS.....................................5
3SPECIFICATION ................................................................................7
4OPERATION.......................................................................................8
4.1 KEYS DSCRIPTION......................................................................................... 8
4.2 CONTROLLER PANEL .................................................................................... 9
4.3 AUTOMATIC START/STOP OPERATION...................................................... 10
4.4 MANUAL START/STOP OPERATION............................................................ 12
5PROTECTION..................................................................................13
5.1 WARNINGS.................................................................................................... 13
5.2 SHUTDOWNALARMS................................................................................... 15
6CONNECTIONS...............................................................................17
7PARAMETER RANGE AND DEFINITION.........................................19
7.1 PARAMETER CONTENTAND RANGE TABLE (TABLE 1)............................ 20
7.2 PROGRAMMABLE OUTPUT 1-4 TABLE (TABLE 2) ..................................... 26
7.3 PROGRAMMABLE INPUT 1-5 TABLE (ALL IS ACTIVE WHEN CONNECT TO
GROUND (B-) (TABLE 3) ...................................................................................... 27
7.4 SENSOR SELECTION (TABLE 4) ................................................................. 28
7.5 CONDITIONS OF CRANK DISCONNECT (TABLE 5) ................................... 29
8PARAMETER SETTING...................................................................30
9SENSOR SETTING..........................................................................32
10 COMMISSIONING............................................................................33
11 TYPICAL APPLICATION................................................................34
12 INSTALLATION.................................................................................36
12.1FIXING CLIPS................................................................................................ 36
12.2OVERALL DIMENSION AND PANEL CUTOUT............................................. 37
13 FAULT FINDING...............................................................................39

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1 SUMMARY
HGM6100U series automatic controller, integrating digital, intelligent and network
techniques, is used for automatic control and monitoring system of genset. It can carry
out functions of automatic start/stop, data measurement, alarm protection and three
“remote” (remote control, remote measure and remote communication). The controller
uses LCD display, optional display interface including Chinese, English, Spanish and
Russian with easy and reliable operation.
HGM6100U series automatic controller uses micro-processing technique which can
achieve precision measurement, value adjustment, timing and threshold setting etc..
All the parameters can be configured from front panel or use programmable interface
(or RS485 interface) to adjust via PC. It can be widely used in all types of automatic
control system for its compact structure, simple connections and high reliability.

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2 PERFORMANCE AND CHARACTERISTICS
HGM6100U controller has four variants:
HGM6110U/6110UC: Automatic Start Module, it controls generator to start/stop by
remote start signal;
HGM6120U/6120UC: Based on HGM6110U/6110UC, it adds mains AC monitoring
and mains/generator automatic switching control (AMF), especially suitable for the
automation system composed by mains and genset.
Note1: HGM6110UC/6120UC has RS485 port, HGM6110U/6120U without.
Note2: HGM6110UC/6120UC is taken as an example to describe in this manual.
132*64 LCD display with backlight, optional language interface (Chinese, English,
Spanish and Russian), push-button operation;
Acrylic screen, improved wearable and scratch resistance property;
Silica-gel panel and keys can well adapt to higher and lower temperature;
With RS485 communication port, can achieve “three remote”functions via
MODBUS protocol;
Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power
system;
Can measure and display 3 phase voltage, 3 phase current, frequency, power
parameter of mains/gens;
Mains Generator
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Frequency HZ Frequency HZ
Load
Current IA, IB, IC
Active power KW
Reactive power KVar
Apparent power KVA
Power factor PF
Generator accumulated energy kWh
Mains have functions of over/under voltage and lack of phase; Gens have functions
of over/under voltage, over/under frequency and over current;
Precision measure and display of parameters about engine,

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Temp. (WT), °C/ °F both are displayed
Oil pressure (OP), kPa/Psi/Bar are all displayed
Fuel level (FL), %
Speed (SPD), RPM
Battery Voltage (VB), V
Charger Voltage (VD), V
Hours counter (HC) can accumulate Max. 999999 hours.
Start times can accumulate Max.999999 times.
Control protection: Automatic start/stop of genset, load transfer(ATS control) and
perfect failure display and protection;
With ETS, idle speed control, pre-heat control, speed droop/raising control, all of
them are relay output;
Parameter setting: Allow user to modify setting and store them in internal FLASH
memory. The parameters cannot be lost even when power off. All of parameters can
be set not only from the front panel, but also use programmable interface (or PS485
interface) to adjust them via PC.;
Multi sensors of temperature, pressure and fuel level can be used directly,
parameters can be defined by user;
Multi conditions of crank disconnect (speed sensor, oil pressure, generator) can be
selected;
Power supply range: (8~35)VDC, accommodating to different starting battery volts;
All parameters use digital modulation, instead of analog modulation using
conventional potentiometer, having improved reliability and stability;
Add rubber gasket between shell and controller screen, the waterproof can reach
IP55;
Controller is fixed by metal fixing clips;
Modular design, flame-retardant ABS shell, embedded mounting, compact structure
and easy installation.

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3 SPECIFICATION
Items Contents
Working Voltage DC8.0V to DC35.0V, continuous
Power Consumption <3W(Standby mode: ≤2W)
AC System
3P4W
3P3W
1P2W
2P3W
AC15V - AC360 V (ph-N)
AC30V - AC620 V (ph-ph)
AC15V - AC360 V (ph-N)
AC15V - AC360 V (ph-N)
AC Alternator Frequency 50Hz/60Hz
Rotate speed sensor Voltage 1.0V to 24V (RMS)
Rotate speed sensor Frequency 10,000 Hz (max.)
Start Relay Output 16 A DC28V at supply voltage
Fuel Relay Output 16 A DC28V at supply voltage
Programmable Relay Output 1 7 A DC28V at supply voltage
Programmable Relay Output 2 7A 250VAC volt-free output
Programmable Relay Output 3 16 Amp 250VAC volt-free output
Programmable Relay Output 4 16 A 250VAC volt-free output
Overall Dimensions 197 mm x 152 mm x 47mm
Panel Cutout 186mm x 141mm
C.T. Secondary Current 5A (rated)
Working Condition Temperature: (-25~70)ºC; Humidity: (20~93)%
Storage Condition Temperature: (-25~+70)ºC
Protection Level IP55 Gasket
Insulation Intensity
ApplyAC2.2kV voltage between high voltage
terminal and low voltage terminal;
The leakage current is not more than 3mA within
1min.
Weight 0.56kg

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4 OPERATION
4.1KEYS DSCRIPTION
Stop/ Reset
Can stop generator under Manual/Auto mode; Can reset
shutdown alarm; Press this key at least 3 seconds to test
panel indicators are OK or not(lamp test);
During stopping process, press this key again can stop
generator immediately.
Start Start genset under Manual or Manual Test mode.
Manual Pressing this key will set the module as Manual mode.
Auto Pressing this key will set the module as Auto mode.
Running with load Controller is under manual testing mode.
Under this mode, gen-set will run automatically with load
when gens normal. (HGM6110UC without)
Gens Close/Open Can control gens to switch on or off in Manual mode.
Set/ Confirm Shift cursor to confirm In parameters setting menu.
Up/Increase Screen scroll;
Up cursor and increase value in setting menu.
Down/Decrease Scroll screen;
Down cursor and decrease value in setting menu.
Menu Pressing this key will set menu;
Again pressing this key can return main interface.

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4.2CONTROLLER PANEL
HGM6110UC Panel Indicators
HGM6120UC Panel Indicators

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4.3AUTOMATIC START/STOP OPERATION
Auto mode is activated by pressing the , LED indicator beside the button is
illuminating which confirms this action.
Starting Sequence,
1) HGM6120UC: When mains is abnormal (over/under voltage, lack of phase), enter
into “Mains Abnormal Delay” and LCD displays count-down time.When delay isover,
“Start Delay”begins.
2) HGM6110UC: when “remote start”input is active, enter into “Start Delay”.
3) “Count- down”of start delay is displayed in LCD.
4) When start delay is over, preheat relay is outputting (if configured), “Preheat Delay
XX s”is displayed in LCD.
5) When preheat delay is over, fuel relay is outputting for 1s and then start relay outputs;
if genset failed to start during “Crank Time”, the fuel and start relay stop outputting
and enter into “Crank Rest Time”and wait for next cranking.
6) If genset failed to start within set start times, the fourth line of LED will turn black and
Fail to Start alarm will be displayed.
7) Any time to start genset successfully, it will enter into “Safe Running”. During this
period, alarms of low oil pressure, high temperature, under speed, charge failure and
Aux. input (be configured) are disabled. As soon as this delay is over, genset will
enter into “Start Idle Delay”(if configured).
8) During start idle delay, alarms of under speed, under frequency, under voltage are
disabled. As soon as this delay is over, genset will enter into “Warming up Delay”(if
configured).
9) When “Warming up Delay”is over, the indicator is illuminating if gens normal. If
voltage and frequency of engine reach the load requirement, close relay outputs,
genset is taking load and indicator illuminates; if engine voltage or frequency is
abnormal, controller will alarm and shutdown (LCD displays the alarm information).
Stopping Sequence,
1) HGM6120UC: during normal running, if mains normal, genset will enter into “Mains
Normal Delay”, when mains indicator illuminates, “Stop Delay”begins.
2) HGM6110UC: genset enters into “Stop Delay”as soon as “Remote Start”is inactive.