Smartgen HAT163 User manual

HAT163
ATS CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

Chinese trademark
English trademark
SmartGen —make your generator smart
SmartGen Technology Co., Ltd.
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Table 1 - Software Version
Date
Version
Content
2018-05-20
1.0
Original release

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CONTENTS
1. OVERVIEW......................................................................................................................................... 4
2. PERFORMANCE AND CHARACTERISTICS.................................................................................... 4
3. SPECIFICATION................................................................................................................................. 5
4. OPERATION....................................................................................................................................... 6
4.1 FRONT PANEL DESCRIPTION......................................................................................................... 6
4.2 KEY FUNCTION DESCRIPTION........................................................................................................ 6
4.3 INDICATOR DESCRIPTION............................................................................................................... 7
4.4 OPERATION....................................................................................................................................... 7
4.4.1 AUTO/MANUAL MODE SWITCH......................................................................................... 7
4.4.2 MANUAL OPERATION ......................................................................................................... 7
4.4.3 AUTO OPERATION .............................................................................................................. 8
4.4.4 MANUAL TEST ..................................................................................................................... 8
5. CLOSE FAULT ALARM...................................................................................................................... 8
6. CONNECTION.................................................................................................................................... 8
7. DEFINITION AND RANGE OF PARAMETERS............................................................................... 10
8. PARAMETERS SETTING................................................................................................................. 13
8.1 PARAMETERS SETTING MODE..................................................................................................... 13
8.2 PARAMETERS SETTING................................................................................................................. 13
8.3 RESET TO DEFAULT....................................................................................................................... 14
9. TYPICAL APPLICATION.................................................................................................................. 15
10. OVERALL DIMENSION AND PANEL CUTOUT.............................................................................. 19
10.1CASE DIMENSION........................................................................................................................... 19
10.2CUTOUT ........................................................................................................................................... 19
10.3INSTALLATION................................................................................................................................. 20
11. TROBLESHOOTING......................................................................................................................... 21

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1. OVERVIEW
HAT163 ATS Controller is suitable for one breaking three stage ATS. It can accurately detect
2-way-3-phase voltage and judge voltage abnormal (such as over voltage, under voltage, over
frequency, under frequency, lack of phase and phase rotation), and then control ATS to switch. In auto
mode, if source 1 failure, controller will send signal to start the genset. Moreover, it can also realize
remote communication, remote control and parameter configuration functions via LINK port
communication.
2. PERFORMANCE AND CHARACTERISTICS
HAT163 controller can detect 2-way voltage (2-way mains, 1-way mains and 1-way gen ) and control
ATS.
Mains characters are as below,
─It is suitable for AC system with 3-phase 4-wire, 2-phase 3-wire, single phase, and 3-phase
3-wire (special order required);
─―Source 1 Main (auto transfer and restore)‖, ―Source 2 Main (auto transfer and restore)‖, and ―No
Main Use (auto transfer and non-auto restore)‖ power supply methods;
─Measuring and displaying 2-way voltage and frequency:
1# 2#
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Frequency Hz Frequency Hz
─With over/under voltage, over/under frequency, loss of phase, and phase rotation detection
functions;
─LEDs on the panel can clearly display ATS working status;
─Auto/Manual mode can be switched. In manual mode, ATS can be switched by pressing front
panel button;
─With one force open input port (fire reset function);
─With manual commissioning function;
─Applicable for 2 isolated neutral line.
─Close output can be configured as pulse and continuous output;
─If A-phase voltage of any one way is normal, both controller and ATS can be worked. When
A-phase voltage is normal, if the two power supply voltages are abnormal at the same time, ATS
will automatically switch to the breaking position;
─Parameter setting: parts of parameters can be adjusted from front panel; all can be adjusted via
LINK port(with SG72 adaptor) by using computer software;
─Digitization adjustment of parameters (abandon simulation adjustment of regular potentiometer,
and enhanced reliability and stability);
─Modular design, self extinguishing ABS+PC plastic shell, pluggable terminal, and compact
structure;
─Three installation ways: panel built-in, internal 35mm slideway installation and internal screw
mounting.

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3. SPECIFICATION
Table 2 –Specification Parameters
Items
Contents
Operating Voltage
AC power A1N1/A2N2 supply.
Rated 240VAC (range: AC170V~AC277V)
Power Consumption
Under rated voltage, power consumption is not more than 3VA
AC Voltage Input:
3-phase 4-wire
2-phase 3-wire
Single phase 2-wire
3-phase 3-wire
AC170V –AC277V (ph-N)
AC170V –AC277V (ph-N)
AC170V –AC277V (ph-N)
AC170V –AC277V (ph-ph) (special order required)
AC Frequency
50/60Hz
1# Close Relay
10A/250VAC Volt free output (Normally open)
2# Close Relay
10A/250VAC Volt free output (Normally open)
Breaker Open Relay
7A /250VAC Volt free output (Normally open)
Oil Engine Start Relay
7A /250VAC Volt free output (Normally close)
LO/NO Relay
10A/250VAC Active output
Communication
LINK interface, MODBUS-RTU Protocol
Case Dimensions
86.9mmx158mmx119.5mm
Panel Cutout
73.5mmx144mm
Working Conditions
Temperature: (-25~+70)°C; Relative Humidity: (20~93)%RH
Storage Condition
Temperature: (-25~+70)°C
Protection Level
IP65: when water-proof gasket installed between control panel and
enclosure.
Isolation Strength
Apply AC1.5kV voltage between high voltage terminal and low voltage
terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.7kg

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4. OPERATION
4.1 FRONT PANEL DESCRIPTION
Fig.1 –Front Panel Description
4.2 KEY FUNCTION DESCRIPTION
Table 3 –Keys Description
Icon
Function
Description
Auto (Set)
Auto/Manual mode switch;
Enter into lamp test status by pressing for 3s;
Enter into parameter configuration mode by pressing for 8s.
1# Close (Numerical
increase)
1# close in manual mode;
Adjust parameters in parameter configuration mode.
2# Close (Numerical
decrease)
2# close in manual mode;
Adjust parameters in parameter configuration mode.
Open
Used for opening breaker in manual mode..
Test
(Confirm)
It is active in manual mode;
While genset start signal is energizing, press this button can deactivate
the start genset signal;
While genset start signal is inactive, press this button can active the
genset start signal;
Confirm user defined parameters in parameter setting screen.

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4.3 INDICATOR DESCRIPTION
Tale 4 –Indicator Description
Indicators
Description
1# Power
Lamp illuminates: 1# power normal
Lamp flashes: 1# power abnormal (over/under voltage, over/under
frequency, loss of phase, and phase rotation)
Lamp off: 1# loss of power
2# Power
Lamp illuminates: 2# power normal
Lamp flashes: 2# power abnormal (over/under voltage, over/under
frequency, loss of phase, and phase rotation)
Lamp off: 2# loss of power
1# Main
Lamp illuminates: 1# Priority (auto
transfer and restore)
Both illuminates:―mutual backup (auto
transfer and non-auto restore)‖
2# Main
Lamp illuminates: 2# Priority (auto
transfer and restore)
1# Close
Lamp illuminates: 1# Supply
2# Close
Lamp illuminates: 2# Supply
Alarm
Lamp fast flashes: force open input alarm
Auto/Manual Mode
Lamp illuminates: controller in Auto mode
Lamp off: controller in Manual mode
Genset Status
Lamp illuminates: genset start signal outputs
Lamp flashes: genset start signal de-energized
4.4 OPERATION
4.4.1 AUTO/MANUAL MODE SWITCH
When the controller is normally working, if auto/manual mode indicator is off, it means controller is in
manual mode; it can switch into auto mode by pressing , the indicator will be normally light; then
press again to switch back to manual mode.
Note: after repower-on, controller mode depends on the mode in which the controller was last powered
down. When the controller is powered off in manual mode, the controller is still in manual mode after repower-on.
4.4.2 MANUAL OPERATION
When controller is in manual mode, if press , 1# close relay outputs, and 1# close status
indicator illuminated when 1# close status input detecting is active, and then 1# supply ramps on load; if
press , 2# close relay outputs, and 2# close status indicator illuminated when 2# close status input
detecting is active, and then 2# supply ramps on load; if press , breaker close relay output
disconnected while 1# or 2# is closing, and breaker close relay outputs while 1# or 2# is closed.

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4.4.3 AUTO OPERATION
In auto mode, controller can switch between 1# supply and 2# supply automatically.
4.4.4 MANUAL TEST
In manual mode, when genset start signal is active, press can deactivate the genset start signal.
When genset start signal is inactive, press can active the genset start signal.
5. ALARM
Controller has force open input (FO IN) alarm. When force open input is active, alarm indicator
flashed with 5Hz frequency, simultaneously, controller switches ATS to breaking position; when force
open input is inactive, controller closes/opens breaker normally.
6. WIRE CONNECTION
Fig.2 –Controller Rear Panel Drawing
Table 5 –Terminals Description
No.
Items
Function Description
Remark
1
N2
2# AC 3-phase 4-wire input
Single phase: connect with A2 and N2; B2 and
C2 are not connected;
2-phase 3-wire: connect with A2, B2, and N2; C2
is not connected;
3-phase 3-wire: connect with A2, B2, and C2; N2
is not connected (special order required).
2
C2
3
B2
4
A2
5
N1
1# AC 3-phase 4-wire input
Single phase: connect with A1 and N1; B1 and
C1 are not connected;
6
C1

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No.
Items
Function Description
Remark
7
B1
2-phase 3-wire: connect with A1, B1, and N1; C1
is not connected;
3-phase 3-wire: connect with A1, B1, and C1; N1
is not connected (special order required).
8
A1
9
Gen Start
Signal Output
Volt free normally close
contact output
Rated capacity: AC7A/250V
10
11
COM
Breaker close/open output
common port
12
1# Close Relay
Volt free normally open
contact output
Rated capacity: 10A/250VAC
13
2# Close Relay
Volt free normally open
contact output
Rated capacity: 10A/250VAC
14
Open Output
Volt free normally open
contact output
Rated capacity: 7A/250VAC
15
NO
Rated capacity: 10A/250VAC
16
LO
Rated capacity: 10A/250VAC
17
FO IN
Force open input, when
active, transfer ATS to
breaking position.
Ground is active
18
1# Close Input
Detect 1# breaker close
status, auxiliary contact
input.
Ground is active
19
2# Close Input
Detect 2# breaker close
status, auxiliary contact
input.
Ground is active
20
Common Port
GND
LINK
Communication
Port
Communicate with PC and
used for program update
Used with SG72 adaptor
F1
Fuse
Rated 10A 250VAC
F2
Fuse
Rated 10A 250VAC

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7. DEFINITION AND RANGE OF PARAMETERS
Table 6 –Parameters Definition and Range Table (1)
No.
Items
Range
Default
Description
1
AC System
(1-4)
1
1: 3 Phase, 4 Wire (3P4W)
2: Single Phase, 2 Wire (1P2W)
3: 3 Phase, 3 Wire (3P3W) (special order required)
4: 2 Phase, 3 Wire (2P3W)
2
S1 Normal Delay
(1-7)
2
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
3
S2 Normal Delay
(1-7)
2
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
4
S1 Abnormal Delay
(1-7)
2
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
5
S2 Abnormal Delay
(1-7)
2
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
6
Close Delay
(1-7)
4
1: Continuous Close Enabled
2: 1s
3: 3s
4: 5s
5: 8s
6: 10s
7: User defined(Default: 5s)
7
Open Delay
(1-7)
3
1: 1s
2: 3s
3: 5s
4: 8s
5: 10s
6: 15s
7: User defined(Default: 5s)

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No.
Items
Range
Default
Description
8
Breaker Switch
Interval
(1-7)
1
1: 1s
2: 3s
3: 5s
4: 8s
5: 10s
6: 15s
7: User defined(Default: 1s)
9
Transfer Delay
Expired
(1-7)
1
1: 0.5s
2: 1s
3: 2s
4: 3s
5: 4s
6: 5s
7: User defined(Default: 0.5s)
10
Gen Start Delay
(1-7)
4
1: 3s
2: 8s
3: 15s
4: 30s
5: 50s
6: 70s
7: User defined(Default: 30s)
11
Gen Stop Delay
(1-7)
6
1: 3s
2: 8s
3: 15s
4: 30s
5: 50s
6: 70s
7: User defined(Default: 90s)
12
Set Priority
(1-3)
1
1: S1 Priority
2: S2 Priority
3: No priority
NOTE:
a) The parameters in this form can be set via computers and slave;
b) When delay is “7: User defined”, parameter delay must be set via computer. If parameter is not set via
computer, the delay is Default; if parameter has been set via computer, then the delay is the set value.
Table 7 - Parameters Definition and Range Table (2)
No.
Item
Range
Default
Description
1
Rated Voltage
(170-270)V
230
Provide base for over/under volt judge.
2
Rated Frequency
(50.0-60.0)Hz
50.0
Provide base for over/under frequency judge.
3
Over Voltage Warn
(0-1)
1
0: Disabled
1: Enabled
4
Over Volt Set Value
(100-120)%
115
Threshold value
5
Over Volt Return Value
(100-120)%
113
Return value
6
Under Voltage Warn
(0-1)
1
0: Disabled
1: Enabled
7
Under Volt Set Value
(70-100)%
75
Threshold value
8
Under Volt Return
Value
(70-100)%
77
Return value

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No.
Item
Range
Default
Description
9
Over Frequency Warn
(0-1)
1
0: Disabled
1: Enabled
10
Over Frequency Set
Value
(100-120)%
110
Threshold value
11
Over Frequency
Return Value
(100-120)%
104
Return value
12
Under Frequency
Warn
(0-1)
1
0: Disabled
1: Enabled
13
Under Frequency Set
Value
(80-100)%
90
Threshold value
14
Under Frequency
Return Value
(80-100)%
96
Return value
15
Loss of Phase
(0-1)
1
0: Disabled
1: Enabled (fixed delay as 3s)
16
Phase Sequence
Wrong
(0-1)
0
0: Disabled
1: Enabled (fixed delay as 3s)
17
Module Address
(1-254)
1
Address that communicates with PC software
NOTE: The parameters in this form can be set via computers.

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8. PARAMETERS SETTING
8.1 PARAMETERS SETTING MODE
In manual mode, enter into parameters setting mode by pressing for 8s and manual/auto
indicator and gen status indicator flash; ①, ②, ③, ④indicators illuminate. LED numbers please to
see the following picture.
Fig.3 –Parameter Configuration
NOTE: At this moment, press will be back to normal mode after LED flash.
8.2 PARAMETERS SETTING
When it entered into parameter setting mode, users can adjust parameters by pressing . And ④
and ⑦LEDs are illuminated. ①, ②, ③, ④indicators mean setting items numbers (currently item
number is 1); ⑤, ⑥, ⑦indicators mean these parameter values (currently parameter value is 1).
Configurable parameter list please check ―Table 6 – Parameters Definition and Range Table (1)‖ of item
7.
Specific settings are as below:
1) Select setting number which needs to adjust by pressing and ;
2) Enter into setting status by pressing and ⑦indicator flashes;
3) After set this parameter by pressing and , and press the key to save the value.
4) Hold and press after all parameters are configured, and release when all LEDs flash,
which means parameters are all saved and then will return to normal mode.
NOTE: See “Table 8 Parameter Value Comparison” for the values corresponding of LED indicators.
NOTE: after parameters configured completely, users need to press to back to the normal mode to save
the parameters. Otherwise, the setting parameters will be lost after controller power outage.

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Table 8 –Parameter Value Comparison
Parameter Serial No. LED Indicate
Value
Parameter Value LED Indicate
Value
①
②
③
④
⑤
⑥
⑦
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
9
10
11
12
8.3 RESET TO DEFAULT
In parameter setting mode, press , ①, ②and ③LEDs illuminated, and ⑦LED flashes.
After pressing , ⑦LED illuminates for 2s, indicating that the factory value has been restored.
Meanwhile, all LEDs flash for 3 times and return back to the normal mode.
NOTE: if needn’t to restore to factory value, press to return to the normal mode after LED flashes.

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9. TYPICAL APPLICATION
Fig.4 –ATyS d M Application Drawing

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Fig.5 –ATyS d Application Drawing

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Fig.6 –VITZRO/FEITENG ATS Apllication Drawing
NOTE: Please conference the above drawings for wiring. The actual wiring on site is subject to the ATS switch
wiring instructions. And the capacity of the fuse should be selected according to the actual power consumption at
the site, which cannot be based on the fuse capacity in the drawing.

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Fig.7 –LO/NO Output Internal Wiring Connection
NOTE: F1 and F2 specification is 10A/250VAC, if using LO/NO as ATS’s power supply, the max. circuit current of
ATS is 10A.
Fig.8 –2 Phase 3 Wire Connection
Fig.9 –Single Phase 2 Wire Connection
NOTE: The above drawing shows the wiring method is the AC phase voltage of 220V. If the AC phase voltage is
110V in actual use, please contact our technical personnel to confirm the specific wiring method.

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10. OVERALL DIMENSION AND PANEL CUTOUT
10.1 CASE DIMENSION Unit: mm
Fig.10 –Overall Dimensions
10.2 CUTOUT
The controller has three installation ways: panel built-in, internal 35mm slideway and internal screw
mounting. Panel built-in and internal screw mounting are as below:
Fig.11 –Cutout Dimensions

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10.3 INSTALLATION
Fig. 12 –Panel Built-in Installation
Fig.13 –35mm Sideway Installation
Fig.14 –Internal Screw Installation