SMC Networks D-MP Series User manual

D-MP-SMX03EN
Page 1 of 3
Instruction Manual
Actuator Position Sensor
D-MP# series
The intended use of theactuator position sensoris tomonitor theposition
of the actuator while connected to the IO-Link communication protocol.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)
*1)
, and other safety regulations.
*1)
ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
•This product is class A equipment intended for use in an industrial
environment. There may be potential difficulties in ensuring
electromagnetic compatibility in other environments due to conducted
or radiated disturbances.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
•Do not disassemble, modify (including changing the printed
circuit board) or repair.
An injury or failure can result.
•Do not operate the product outside of the specifications.
Fire, malfunction or damage to the product can result.
•Do not operate in an atmosphere containing flammable, explosive
or corrosive gas.
Fire or an explosion can result.
•Do not use the product for flammable or harmful fluids.
Fire, explosion, damage or corrosion can result.
•If using the product in an interlocking circuit:
Provide a double interlocking system, for example a mechanical
system.
•Check the product for correct operation.
Otherwise malfunction can result, causing an accident.
•Do not use the product in a place where static electricity is a
problem.
Product failure or system malfunction may result.
Otherwise electric shock, malfunction or product damage can result.
•Refer to the operation manual on the SMC website
(URL: https://www.smcworld.com) for more safety instructions.
2 Specifications
2.1 General specifications
2.2 IO-Link specifications
Model D-MP
025∗D-MP 050∗D-MP 100∗D-MP 200∗
IO-Link type Device
IO-Link version V1.1
SIO mode
Available
Communication
speed COM3 (230.4 kbps)
Min
imum
cycle time
1 ms
Process data length
Input
: 2 byte
s
,
Output: 0 bytes
Device ID
125
hex
126 hex
127 hex
128 hex
Vendor ID
83 hex
3 Names of Individual parts
3.1 D-MP#
3.2 Operation Display
Operation Light Colours
Category Mode Indicator
light 2 Indicator light 1 Description
System
status
Analogue
Current
output
B Analogue current
output active
Analogue
Voltage
output
G Analogue voltage
output active
IO-Link G IO-Link connection
active
Error
O Sensor not ready for
operation /
Detectable magnetic
field is decrease.
LED flashing at 4 Hz
Switch
output
High B Switch output High
PNP: ON, NPN: OFF
Low B Switch output Low
PNP: OFF, NPN: ON
Over current
error B Overload of the switch
output (over current)
LED flashing.
Magnetic
field
In measuring
range O Magnetic field
registered in
measuring range
Outside of
measuring
range
O Magnetic field is not registered in
measurement range
= LED ON, = LED flashing, = LED OFF
B = Blue, O = Orange, G = Green
4 Installation
4.1 Installation
Warning
•Do not install the product unless the safety instructions have been read
and understood.
•Use the product within the specified operating pressure and
temperature range.
•When mounting an actuator position sensor, use a mounting bracket
appropriate for the cylinder/actuator.
•The mounting method differs according to the type of actuator and the
inner diameter of the tube.
•When mounting a sensor for the first time, check that the
cylinder/actuator has a built-in magnet and use an appropriate bracket
for the cylinder/actuator. There are also cases when a bracket is not
needed.
•Use the correct tightening torque
When tightening mounting screws, use a suitable hexagon wrench
(size 1.5). Recommended torque should be 0.2 to 0.4 Nm.
Over-tightening can damage the cylinder/actuator and sensor.
Loose screws can cause misalignment or a reduction in accuracy
during operation. Tightening below the specified tightening torque will
allow the position sensor to move out of position.
•Do not carry an actuator by the position sensor lead wire.
•This may cause a broken lead wires or damage to the auto switch
internal elements.
•Use only the screws installed in the position sensor body for mounting
the position sensor.
If other screws are used, the position sensor may be damaged.
•Check and adjust the actual product operation during installation.
The auto switch may not operate in the correct actuator mounting
position due to the installation environment. Also check and adjust the
auto switch operation when used in intermediate stroke positions,
according to the operating environment.
•Press the switch down into the cylinder/actuator switch mounting
groove as shown.
•Tighten the mounting screws evenly.
4.2 Environment
Warning
•Do not use in an environment where corrosive gases, condensation,
chemicals, salt water or steam are present.
•Do not use in an explosive atmosphere.
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
•Do not use in a location where magnetic fields are generated.
Orange
Green
BlueBlue
ORIGINAL INSTRUCTIONS
Refer to Declaration of
Conformity for relevant
Directives
Model D-MP
025∗D-MP 050∗D-MP 100∗D-MP 200∗
Length determination
range
25 mm
±1 mm
50 mm
±1 mm
100 mm
±1 mm
200 mm
±1 mm
Power supply voltage 15 to 30 VDC, ripple (p-p) 10% or below
(with power supply polarity protection)
Current consumption
48 mA
or less
(when no load is applied)
Repeatability
0.1 mm (@25
o
C)
Resolution 0.05 mm
Linearity ±0.3 mm (@25
o
C)
Switch
output NPN or PNP 1 output (push-pull)
Max. load
current
40 mA
Internal
voltage
drop
2 V or less
Leakage
current
NPN: 0.5 mA or less at load resistance 3 kΩ,
1.5 mA or less at load resistance 750 Ω
PNP: 0.1 mA or less
Short
circuit
protection
Yes
Analogue
current
output
Output
current
4 to 20 mA
Max. load
resistance
500 Ω
Analogue
voltage
output
Output
voltage
0 to 10 V
Min. load
resistance 2 kΩ
Lead wire
PUR 4 core φ2.6 0.08 mm
2
Standards
CE mark
ed
(EMC
and
RoHS
D
irective)
,
UL
Impact resistance
300 m/s
2
Insulation resistance
50 MΩor more with 500 VDC Ohmmeter
Withstand voltage 1000 VAC 1 minute
Ambient temperature -10 to 60
o
C
Enclosure rating
IEC60529 IP67
Lead wire
Mounting screw
Operation display
Mounting screw
Indicator light
Indicator light
Teach pad

D-MP-SMX03EN
Page 2 of 3
4 Installation (continued)
4.3 Wiring
Caution
•Do not perform wiring while the power is on.
•Confirm proper insulation of wiring.
Check that there is no faulty wiring insulation (short circuits, faulty
ground connections, improper insulation between terminals, etc.), as
this may damage the auto switch due to over current.
•Do not route the auto switch wiring in the same place as power cables
or high voltage cables.
Otherwise auto switch malfunction may result due to noise and inrush
current.
•Avoid repeatedly bending or stretching the lead wire.
Broken lead wires will result if bending stresses or tensile forces are
applied to the lead wires.
Stress and tensile forces applied to the connection between the lead
wire and the product increases the possibility of disconnection.
Secure the lead wire to reduce any movement in the area where the
lead wire connects with the position sensor.
•Do not allow short-circuit of loads.
There is a risk of damage of position sensor.
•Keep wiring as short as possible to prevent interference from
electromagnetic noise and surge voltage. Do not use a cable longer
than 20 m.
4.4 Wiring Diagram
SIO mode - NPN output
SIO mode - PNP output
IO-Link mode
•Analogue output (white) is disabled when IO-Link mode is selected.
4.5 Connector pin layout
Pin number Wire colour Description
1 Brown Power supply DC (+)
2 White Analogue current / voltage output
3 Blue Power supply DC (-)
4 Black IO-Link / Switch output (C/Q)
5 Setting
5.1 Initial settings
Switch output: Low (NPN = ON, PNP = OFF),
Analogue output: Current output, Range: Full range
•Teach pad setting procedure
NOTE: For teaching the measurement range, make sure that the piston
position is at the start point of the range.
Click the teach pad, and then click and hold down the teach pad.
•Teach Level 1 starts when the indicator LED flashes slowly.
NOTE: If the indicator LED does not flash and setting is not available,
wait for 3 seconds and double-click the teach pad again.
5.2 Teach Level 1
5.3 Teach Level 2
5.4 Setting completed
5.5 IO-Link parameter settings
•IODD file
IODD (I/O Device Description) is a definition file which provides all
properties and parameters required for establishing functions and
communication of the device.
IODD includes the main IODD file and a set of image files such as vendor
logo, device picture and device icon.
The IODD file is shown below.
Product No. IODD file
∗
1 D-MP025A/B/C SMC-D-MP025-yyyymmdd-IODD1.1
2 D-MP050A/B/C SMC-D-MP050-yyyymmdd-IODD1.1
3 D-MP100A/B/C SMC-D-MP100-yyyymmdd-IODD1.1
4 D-MP200A/B/C SMC-D-MP200-yyyymmdd-IODD1.1
∗: "yyyymmdd" indicates the file preparation date. yyyy year, mm month
and dd day.
The IODD file can be downloaded from the SMC website (URL:
https://www.smcworld.com)
Power supply
15 to 30 VDC
Brown (1)
Black (4)
White (2)
Blue (3)
Main circuit
Brown (1)
Black (4)
White (2)
Blue (3)
Main circuit
Power supply
15 to 30 VDC
Main circuit
Brown (1)
L+
Black (4) C/Q
White (2)
Blue (3)
L
-
IO-Link
master
Click, then click
and hold down
the teach pad
Release
the pad Complete
2 [Hz]
2 s or more
Complete
4 [Hz]
5 s or more
2 [Hz]
2 [Hz]
Current output
mode
Click and hold
the teach pad
for 2 s or
longer
Click the teach pad
to change
Move the
piston,
then click
the pad
Release
the pad
Voltage output
mode
8 s or more
4 [Hz]
4 [Hz]
Teaching of the
measurement
range
Measurement
range reset
Change the
analogue output
mode
Release
the pad
The start point
is selected The end point
is selected
Release
the pad
Measurement
range reset
completed
Reverse
analogue output
Complete
Complete
11 s or more
Release
the pad
2 [Hz] Teach
Level 2
15 s or more
Complete
The analogue
output mode is
selected
Analogue output
reverse
completed
Switch output
mode
2 [Hz]
Hold
Teach Level 1
0.1 to 0.5
[s]
0.1 to 0.5
[s]
2 [s]
LED ON
LED
OFF
LED
flashing
Display
Teach
Level 2
Complete
Complete
2 [Hz]
2 [Hz]
2 [Hz]
2 [Hz]
2 [Hz]
2 [Hz]
2 [Hz]
4 [Hz]
2 [Hz]
4 [Hz]
4 [Hz]
2 [Hz]
1 [s]
1 [s]
4 [Hz]
1 [s]
1 [s]
2 [Hz]
Click and hold
the teach pad
3 s or more
6 s or more
9 s or more
12 s or more
Release
the pad
Release
the pad
Release
the pad
Move the
piston,
then click
the pad
Single switch point
mode
Window mode
Switch point
reset
Single switch point
setting
Switch point
setting
Start point
setting End point
setting
Reverse switch
output
Reset
completed
Reverse
completed
Complete
Complete
Auto switch
mode
Release
the pad
Complete
Release
the pad
15 s or more
1 [s]
2 [Hz]
2 [Hz]
1 [s] 1 [s]
1 [s]
When a magnet (subject to be detected) is present outside of the
measurement range, the indicator LED flashes 4 times and setting
is complete.
4 [Hz]

D-MP-SMX03EN
Page 3 of 3
6 Maintenance
6.1 General Maintenance
Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electricalconnections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions.
•(1) Removal of equipment, and exhausting the compressed air.
•When components are removed, first confirm that measures are in
place to prevent workpiece from dropping, run-away equipment, etc.
Then, cut the supply pressure and electric power, and exhaust all
compressed air from the system using the residual pressure release
function.
•When machinery is restarted, proceed with caution after confirming
that appropriate measures are in place to prevent cylinders from
sudden movement.
•Perform the following maintenance regularly to avoid possible danger
due to unexpected position sensor malfunction.
1) Securely tighten the position sensor mounting screws.
If screws become loose or the mounting, position is moved,
retighten them after adjusting the mounting position.
2) Check that there is no damage to the lead wire.
If damage to the lead wire is found, replace the position sensor, or
repair the lead wire, to avoid faulty insulation.
•Do not use solvents such as benzene, thinner, alcohol etc. to clean the
position sensor.
These can damage the surface of the body and erase the markings on
the body.
For heavy stains, use a damp cloth that has been soaked with diluted
neutral detergent and fully squeezed, then wipe up the stains again
with a dry cloth.
•How to reset the product after a power cut or when the power has
been unexpectedly removed
Regarding set up, contents of the program may be maintained by
customer's application systems.
Be sure to confirm safety when returning operation of the cylinder and
actuator because it could have been stopped in an unstable condition.
7 How to Order
Refer to drawings/catalogue for ‘How to Order’ information.
8 Outline Dimensions (mm)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for outline dimensions.
9 Troubleshooting
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for detailed information about
troubleshooting.
When any position sensor failure occurs, perform the trouble shooting
described in the operation manual.
A failure of the position sensor might depend on the operating
environment (application etc.) and may need to be tested separately by
contacting SMC.
10 Limitations of Use
10.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
11 Contacts
Refer to Declaration of Conformity and URL: https://www.smcworld.com
for contacts.
URL :
http
s://
www.smcworld.com
(Global)
http
s://
www.smceu.com
(Europe)
'SMC Corporation, Akihabara UDX15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101
0021
Specifications are subject to change without prior notice from the manufacturer.
© 2019 SMC Corporation All Rights Reserved.
Template DKP50047-F-085H