SMC Networks IDG60 User manual

Doc. No. AMX-OM-Q021-B
PRODUCT NAME
Membrane Air Dryer
MODEL / Series / Product Number
IDG60,IDG60H
IDG75,IDG75H
IDG100,IDG100H
Contents
1. Safety Instructions 1
2. Installations and Operations 3
3. Maintenance and Checks 5
4. Specifications 6

1. Safety Instrutions
-1-
Membrane Air Dryer
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are
implementedand the power from any appropriate source is cut, and read and understand the specific product
precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is
to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other
applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.

1. Safety Instructions
-2-
Membrane Air Dryer
Safety Instructions
Caution
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries. If
considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”. Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered, whichever is first.∗2) Also, the product may have specified durability, running
distance or replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided. This limited
warranty applies only to our product independently, and not to any other damage incurred due
to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers noted in the specified catalog for the particular products.
∗2)
Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.Also,
even within the warranty period, the wear of a product due to the use of the vacuum pad
or failure due to the deterioration of rubber material are not covered by the limited
warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulations of the countries involved in the transaction. Prior
to the shipment of a SMC product to another country, assure that all local rules governing
that export are known and followed.
Caution
1. SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval
tests relevant to the metrology (measurement) laws of each country. Therefore, SMC products cannot
be used for business or certification ordained by the metrology (Measurement) laws of each country.

2. Installations and Operations
-3-
2. Installations and Operations:
Design
Caution
a. Devise a layout which considers the position of the
purge air discharge ports.
Purge air is humid air. Devise a layout in which the
humid purge air will not cause corrosion or malfunction
of peripheral equipment.
b. When very clean air is required
(Supplying clean air to air bearings, blowing of semiconductor
parts, etc.) Install a micro mist separator or Super Mist
Separator on the outlet side of this equipment. Grease
is applied inside of the Regulator used in the V type
unit. When air with high purity is required, please either
mount the Super Mist Separator on the outlet side or
use a made-to-order product, which is provided with a
Micro Mist Separator (Series AWD) instead of a
Regulator.
c. Time to reach the rated dew point
A certain amount of time is required to achieve the
rated dew point after the air begins flowing into the
membrane air dryer. Use the times below as a guide,
and begin operating the outlet side equipment after the
rated dew point is achieved.
Standard dew point -20
o
C, -15
o
C : about 10 min.
Selection
Caution
a. Consider the purge air flow rate in total flow rate
requirements.
Find the purge air flow rate from the charts and
calculate the “required outlet air flow rate + purge air
flow rate”. The air supply capacity must be at lease
equal to the calculated flow or the required outlet air
flow rate cannot be obtained.
b. Use the proper size tubing for purge air discharge
(Option : P)
The dehumidification capacity decreases in proportion to
the length of the tubing for discharging purge air. Use
tubing of the specified size and keep its length to 5 meters
or less.
Mounting
Caution
a. Do not obstruct the purge air discharge ports.
Dehumidification performance will decrease or may
become impossible if purge air back pressure becomes
too high or purge air stops flowing.
b. Provide proper filtration on the inlet side of a
membrane air dryer.
Performance will be reduced If the inlet air contains oil,
water, or other contaminations that can clog the
membrane pores.
An AMH Micro Mist Separator with Pre-filter are already
installed on the M and V unit types.
c. Remove water droplets from the inlet air
Water droplets in the air can lower performance and
cause malfunction.
d. Large quantities of dust (solid foreign matter) are
contained in the supply air.
When there are large quantities of dust (solid foreign
matter), install an air filter or main line filter to the inlet
side of the mist separator.
e. Install a regulator on the outlet side of the
membrane air dryer.
Dehumidification performance will be reduced if a
regulator is a regulator is installed on the inlet side of
the membrane dryer.
f. Ensure that intermittent pressure is not applied to
the product.
Do not frequently operate a solenoid valve on the inlet
side. The membrane dryer can be damaged if inlet
pressure is applied intermittently.
g. Installation of Bracket Assembly (Accessory)
Please attach by a customer.
Tightening torque : 1.4 N・m
Hexagon key : nominal 4
Front
Purge air
outlet port
(Back)
Fig 2.1 Names of parts
Air inlet port
* Outlet port in
case of Option R
Case
Body
Dew point checker
Holder

2. Installations and Operations
-4-
2. Installations and Operations:
Piping
Warning
a. Confirm locking of case and body
When using in a unit, be sure to set the air pressure to
zero before using a Mist Separator or Micro Mist
Separator with modular connections. Also, confirm that
the body and case are locked together with a click
before starting the flow of compressed air.
b. Confirm tightening of the holder.
Before starting the flow of compressed air, turn the
Membrane air dryer’s holder in its tightening direction,
confirming that it is completely tightened and that the
case will not come off.
c. Exhaust the purged air discharge (Option : P)
The piping of purge air for dehumidification and for the
dew point checker can be combined, but do not
combine it with compressed air lines or drain piping or
merge the purge air with exhaust air from other
equipment. Back-pressure through the purged air
exhaust port can cause damage or poor performance.
Caution
a. Use of tools
Hold the upper portion of the body (aluminum
die-casted section) with a spanner or adjustable angle
wrench. Do not turn it while holding the case section.
b. Drain piping for separators
Use a tube of the prescribed size and keep the length
within 5 meters or less when installing drain piping for
Mist Separators or Micro Mist Separators. Be sure that
the tube does not rise up or become folded over.
c. Flush pipes before installation.
Use an air blower to flush the piping to thoroughly
remove any cutting chips, cutting oil, or debris from the
piping inside, before connecting them. If they enter the
inside of products, they could cause products to
malfunction, lower performance or damage the
element.
Air Supply
Caution
a. Compressed air supply capacity
An air source that has a supply capacity that is larger
than the “necessary outlet air flow rate (dry air flow
rate) + purge air flow rate” is required. See the purge
air flow rate diagram in the catalog for the purge air flow
rate.
b. Avoid chemical substances which have an adverse
effect on the product
The chemical substances stated in the table below can
reduce the performance or damage the membrane
element. Do not use the membrane dryer in an
environment containing these chemicals substances.
Type Harmful Substances
Solvent Acetone, Benzene, Phenol, Toluene,
Trichloroethylene, Xylene, Cresol, Thinner,
Aniline, Chloroform, Ethyl Alcohol, Methyl
Alcohol, Chlorobenzene, Trichloroethane,
Ethylbenzene, Isopropyl Alcohol, Dioxane,
Tetrahydrofuran, Methyl Chloride,
Cyclohexanone, Carbon Tetrachloride, Methyl
Ketone, Ethyl Ketone, etc.
Acid Sulfuric Acid, Nitric Acid, Hydrochloric Acid,
Acetic Acid, Lactic Acid, Chromic Acid, etc.
Gas Chlorine, Sulfurous Acid, Hydrogen Sulfide,
Bromine, Ozone, Ammonia, etc.
Oil Hydraulic Fluid (Phosphoric Ester), Fuel Oil,
Water Soluble Cutting Fluid (Alkaline),
Kerosene, etc.
Strong
Bases
Lithium hydroxide, Sodium hydroxide,
Potassium hydroxide, Calcium hydroxide, etc.
Others Anaerobic thread lockers
Operating Environment
Caution
a. Do not use at temperatures (fluid or ambient
temperatures) higher than the prescribed operating
conditions.
Resin is used in the membrane module (element), and
it can be damaged by operation at high temperatures.
confirm that the fluid temperature does not exceed the
membrane dryer’s range of operating conditions during
use, especially when installed immediately after a
reciprocating type air compressor.
b. Keep the inlet air temperature lower than the
ambient temperature.
Condensation and water drops may accumulate inside
of the membrane dryer’s body and reduce its
dehumidification capacity if the membrane air dryer’s
body is cooled by the ambient air.

3. Maintenance and Checks
-5-
3. Maintenance and Checks
Caution
a. Do not remove the parts and piping when the
product is pressurized. Always confirm that there is
no residual pressure present before removal of unit.
Replacement while residual pressure is present in
the product may cause injury or damage of the
product.
b. Precautions for membrane module removal
When the filter and membrane air dryer is connected by
spacer (modular connection), be sure to remove the
membrane dryer before replacement.
c. Color of the dew point indicator
The color of the dew point indicator shows the condition
of the outlet air from the membrane air dryer.
- Dew point indicator color and humidity of air
(1) Bluish ←→ Pinkish
Bluish --- Relative humidity approx. 10% or less
Pinkish --- Relative humidity approx. 50% or higher
(2) Greenish ←→ Yellowish
Greenish --- Relative humidity approx. 10% or less
Yellowish --- Relative humidity approx. 50% or higher
*1. It takes time for the color of the dew point indicator
changes.
*2. Use a dew point meter for confirming the correct dew
point.
-Discoloration other than above
Absorbent is used for the dew point indicator. The
absorbent absorbs vaporized oil or other gas
components which cannot be eliminated by micro mist
separator and the dew point indicator may turn colors
other than specified above.
In this case, it is difficult to check the humidity of the
outlet air. Please replace the dew point indicator
regularly.
It is possible to avoid discoloration by installing a super
mist separator which absorbs vaporized oil and an odor
removal filter. It is recommended to add the super mist
separator and an odor removal filter after replacing the
dew point indicator.
Service Parts
Table 3-1. Membrane module kit (Element) and Dew point
indicator kit
Name
Membrane module
kit Dew point indicator kit
Model
IDG60,60H IDG-EL60 IDG-DP01IDG75,75H IDG-EL75
IDG100,100H IDG-EL100
IDG60,60H
Option : P IDG-EL60
IDG-DP01-X001
IDG75,75H
Option : P IDG-EL75
IDG100,100H
Option : P IDG-EL100

4. Specifications
-6-
4. Specifications
1) Single Unit Type
2) Units type (Unit M, Unit V)
* Note 1. When using the product in the temperature range between -5 and 5 deg. C, prevent water droplets from entering the inlet
port. (No freezing of the fluid)
* Note 2. “ANR” indicates the flow rate converted to the value at 20 deg. C, under the atmospheric pressure and the state of relative
humidity 65%.
* Note 3. Includes 1 L/min [ANR] of purge air flow (at 0.7 MPa inlet air pressure) for the dew point indicator.
IDG60 IDG75 IDG100 IDG60H IDG75H IDG100H
Fluid
Inlet air pressure MPa
Inlet air temperature
o
C
Ambient temperature
o
C
Standard
performance Outlet air atmospheric
pressure dew point
o
C
Inlet air flow rate L/min(ANR) 725 900 1190 665 830 1110
Outlet air flow rate L/min(ANR) 600 750 1000 600 750 1000
Purge air flow rate L/min(ANR) 125 150 190 65 80 110
Inlet air pressure MPa
Inlet air temperature
o
C
Inlet air saturation temperature
o
C
Ambient temperature
o
C
3/8 ・1/2 3/8 ・1/2
1.50
(1.65) 1.50 (1.65) 1.55 (1.70) 1.50 (1.65) 1.50 (1.65) 1.55 (1.70)
25
Port size
Model Specifications
Range of
operating
conditions
Standard
performance
conditions
25
25
Compressed Air
0.3～1.0
-20
0.7
-5～50
-5～50
-15
Mass kg (With bracket)
1/2
1L/min (ANR) {In case of inlet air pressure 0.7 MPa}
1/2
Dew point indicator purge air flow rate
*Note 1
*Note 1
*Note 2
*Note 3
IDG60M2 IDG75M2 IDG100M2 IDG60HM2 IDG75HM2 IDG100HM2
IDG60V4 IDG75V4 IDG100V4 IDG60HV4 IDG75HV4 IDG100HV4
AMH350C AMH350C
Standard
Performance 720 888 1185 665 818 1100
600 750 1000 600 750 1000
120 138 185 65 68 100
3/8 ・1/2 3/8 ・1/2
Type M 2.7 3.2 3.3 2.7 3.2 3.3
Type V 3.1 3.7 3.8 3.1 3.7 3.8
Fluid
AMH450C
0.7
Model Specifications
Range of
operating
conditions
Component
equipment
Micro mist separator with prefilter
Spacer (Type Vonly)
Y400-A
Regulator (Type Vonly)
-20
Compressed Air
0.3～1.0
-5～50
-5～50
Inlet air pressure MPa
Inlet air temperature
o
C
Ambient temperature
o
C
Regulator construction (about Type V)
Dew point indicator purge air flow rate
Inlet air temperature
o
C
Inlet air saturation temperature
o
C
Port size
Mass kg
Inlet air flow rate L/min(ANR)
Purge air flow rate L/min(ANR)
Inlet air pressure MPa
Standard
Performance
conditions
Outlet air atmospheric
pressure dew point
o
C
Ambient temperature
o
C
Outlet air flow rate L/min(ANR)
AMH450C
-15
1/2 1/2
Relief type
AR40-B
1 L/min (ANR) {In the case of inlet air pressure 0.7MPa}
25
25
25
*Note1
*Note2
*Note1
*Note 3

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN
Tel: + 81 3 5207 8249 Fax: [phone]
URL http://www.smcworld.com
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2018 SMC Corporation All Rights Reserved
Revision history
A: Changes to Maintenance and Checks
B: Correction of specification column