SMC Networks EX260-MPN1 User manual

EX260-TF2Z588EN
Page 1 of 2
Instruction Manual
Fieldbus device - SI unit for PROFINET
EX260-MPN1
The intended use of this SI unit is for the control of pneumatic valves and
I/O while connected to the PROFINET network.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
Caution
•Provide grounding to assure the safety and noise resistance of
the Fieldbus system.
Individual grounding should be provided close to the product using a
short cable.
•Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for further Safety Instructions.
2 Specifications
2.1 General specifications
Item
Specifications
Ambient temperature
- 10 to +50 oC
Ambient humidity
35 to 85% RH (no condensate)
Ambient storage temperature
- 20 to +60 oC
Withstand voltage
500 VAC applied for 1 minute
Insulation resistance
500 VDC, 10 MΩor more
Operating atmosphere
No corrosive gas
Enclosure protection class
IP67 (IEC 60529)
Weight
200 g or less
Dimensions (W x L x H) mm
28.2 x 102.4 x 76.5
2.2 Electrical specifications
2.3 Communication specifications
Item
Specifications
Protocol
PROFINET IO
Conformance class C
Yes (only for IRT switch function).
Transmission medium
Standard Ethernet cable (CAT5)
(100BASE - TX)
Transmission speed
100 Mbps
FSU (Fast Start Up)
Yes
MRP (Media Redundancy
Protocol)
Yes
MRPD (Media Redundancy
for Planned Duplication)
Yes
Shared device
Yes
PROFIenergy
Yes
System redundancy S2
Yes
Security level 1
Net Load Class III
Yes
Vendor ID
0083h
Device ID
0016h
GSD configuration file
GSDML-V2.41-SMC-EX260-MPN1-
∗∗∗∗∗∗∗∗.xml
3 Name and function of parts
No
Part
Description
1
Fieldbus connector
(BUS OUT)
PROFINET connection PORT2
(M12 4-pin socket, D-coded).
2
Fieldbus connector
(BUS IN)
PROFINET connection PORT1
(M12 4-pin socket, D-coded).
3
Power supply
connector
Power supply for valves and logic of the SI
unit (M12 4-pin plug, A-coded).
4
Ground terminal
Functional Earth terminal (M3).
5
Output connector
Output signal interface for valve manifold.
6
LED display
LED display to indicate the SI unit status.
7 Mounting hole
Mounting hole for connection to the valve
manifold.
8 Product label
Label to indicate the SI unit MAC address,
Serial number, etc..
Accessories
Item
Description
Hexagon socket head
cap screw
M3 x 30 mm, 2 pcs. For valve manifold
connection.
Seal cap
Seal cap (1 pc.) for M12 unused connector.
4 Installation
4.1 Installation Warning
•Do not install the product unless the safety instructions have been read
and understood.
•Assemble the SI unit to the valve manifold using the 2 screws supplied
(Hexagonal socket wrench size 2.5 mm).
•Tighten the screws while holding the SI unit and the valve manifold so
that there is no gap between them.
•Tighten the screws with the tightening torque specified: 0.6 N•m.
For a protection rating of IP67 to be ensured, apply the recommended
tightening torque.
4.2 Assembly Precautions
•Be sure to switch OFF the power.
•Check there is no foreign matter inside the SI unit.
•Check there is no damage and no foreign matter stuck to the gasket.
•Be sure to tighten the screws with the specified torque.
•If the SI unit is not assembled properly, the internal PCBs may be
damaged or liquid and/or dust may enter into the unit.
4 Installation (continued)
4.3 Environment Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not install in a location subject to vibration or impact in excess of
the product specifications.
•Do not use in a place where the product could be splashed by oil or
chemicals.
•Do not use in an area where surges are generated.
•Do not operate close to a heat source, or in a location exposed to
radiant heat.
•Do not use the product in an environment that is exposed to
temperature cycles.
•Do not expose the product to direct sunlight or UV light.
5 Wiring
•Wiring must be carried out with the power supply turned OFF.
5.1 Communication Connectors (BUS IN and BUS OUT)
The SI unit has 2 PROFINET communication connectors.
Select the appropriate cable (SMC Part No. EX9-AC###EN-####) to
mate with the PROFINET connectors mounted on the SI unit.
•Fieldbus interface connector
BUS IN / BUS OUT: M12 4-pin socket, D-coded
No.
BUS IN - Port1
(Type MDI)
BUS OUT - Port2
(Type MDI-X)
1
TD+ Transmit Data +
RD+ Receive Data +
2
RD+ Receive Data +
TD+ Transmit Data +
3
TD- Transmit Data -
RD- Receive Data -
4
RD- Receive Data -
TD- Transmit Data -
5.2 Power supply connector layout
•Select the appropriate cable (SMC Part No. EX500-AP0#0-#) to mate
with the power supply connector mounted on the SI unit.
PWR: M12 4-pin plug, A-coded
No.
Designation
Description
1
24 V (PWR(V))
+24 V for solenoid valve
2
0 V (PWR(V))
0 V for solenoid valve
3
24 V (PWR)
+24 V for SI unit operation
4
0 V (PWR)
0 V for SI unit operation
•The power supply for the solenoid valve and SI unit operation are
isolated. Be sure to supply power respectively.
Either single source power or two different power supplies can be used.
•The 24 VDC supply for logic (PWR) and the 24 VDC supply for the
valves (PWR(V)) should be protected with an external fuse.
The M12 connector cable for fieldbus and power supply connections
has two types, Standard M12 and SPEEDCON compatible. If both
plug and socket have SPEEDCON connectors, the cable can be
inserted and connected by turning it a 1/2 of a rotation, leading to a
reduction in man hours. A standard connector can be connected to
a SPEEDCON connector.
Warning
•Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP67
specification.
5.3 Ground Terminal
•The SI Unit must be connected to FE (Functional Earth) to divert
electromagnetic interference.
•Connect a grounding cable from the FE terminal screw on the SI Unit
to the nearest functional earth point. The grounding cable should be
as thick and short as possible (tightening torque = 0.6 N•m).
•Resistance to ground should be 100 ohms or less.
ORIGINAL INSTRUCTIONS
Item
Specifications
PWR
For logic
Operating voltage
24 VDC +20% / -15%
Under voltage detection Less than 18 VDC approx.
Internal current
consumption at 24 VDC
0.2 A or less
Supply interruption for
no loss of function
1 ms max. (depending on
number of valve stations)
PWR(V)
For valves
Operating voltage
24 VDC +20% / -15%
Voltage drop to valve
supply
1.2 V max. at 24 VDC
Protection against polarity reversal
Yes (PWR and PWR(V))
Galvanic isolation
Yes (between PWR and
PWR(V))
Solenoid
valve
specification
Applicable valve series
JSY 64 stations compatible
manifold series
Maximum number of
valve outputs
128
Over current detection /
protection
Yes
(on the valve manifold)

EX260-TF2Z588EN
Page 2 of 2
6 Setting
6.1 Configuration
•The SI Unit is a modular station that consists of several modules. Set
up your PROFINET IO Controller software to reflect the configuration
of your system.
•In order to configure the SI Unit with your PROFINET IO Controller’s
software the appropriate GSD file and symbol file are required. The
GSD file contains all of the necessary information to configure the SI
Unit using the PROFINET IO Controller’s software.
Current GSD file and symbol file names are as follows:
•GSD file: GSDML-V2.41-SMC-EX260-MPN1-∗∗∗∗∗∗∗∗.xml
•Symbol file: GSDML-0083-0016-EX260.bmp
The GSD file can be downloaded from the SMC website (URL:
https://www.smcworld.com).
7 LED Display
LED
Description
Colour
SF
Faults related to operation
Red
Maintenance alarm
Green
BF
Bus fault, Configuration fault
Red
L/A1
A combination of Link LED and Act LED
Connection via PROFINET on BUS IN, and
Data exchange on BUS IN
Green /
Orange
L/A2
A combination of Link LED and Act LED
Connection via PROFINET on BUS OUT, and
Data exchange on BUS OUT
Green /
Orange
PWR
Supply for the logic
Green
PWR(V)
Supply for the valves
Green
7.1 SF and BD LED
SF
BF
Meaning
OFF OFF
No fault (SI Unit is currently exchanging data with
the IO Controller without errors).
ON
Red -
One of the following may have occurred:
• The valve coil has a short circuit.
• Physical connection between manifold/station(s)
has been broken during operation.
• Supply voltage PWR is below the permissible
level (lower than approx. 18 VDC).
• Valve manifold not connected correctly (SI unit
detected 0 or more than 64 valve stations).
- ON
Red
One of the following may have occurred:
• Connection to the IO Controller is not present, or
the connection is broken.
• Device name does not match the name in the
configuration.
• Incorrect GSD file has been used.
• The configuration data sent by the IO Controller
does not match the actual layout. (e.g., the
quantity of ‘8 valve’ modules configured exceeds
the actual connected quantity of valve stations).
Green
flashing
at 1 Hz -
A maintenance alarm has been generated. Alarms
are only generated when the ‘valve counter limit’
parameter is set to Enable and the number of
valve output cycles exceeds the set value of the
‘Counter limit value’ parameter.
7.2 PWR LED
PWR
Meaning
OFF
PWR is not present.
Green
flashing
at 1 Hz
PWR is present but is below the permissible
level
(lower than approx. 18 VDC).
ON
Green
PWR is present.
7 LED Display (continued)
7.3 PWR(V) LED
PWR(V)
Meaning
OFF
PWR(V) is not present or is below the permissible level.
ON
Green
PWR is present.
7.4 L/A LED
L/A 1, L/A 2
Meaning
Green /
Orange ON
Connection via Ethernet to the SI Unit via BUS IN /
BUS OUT connectors.
Transmission or reception of Ethernet telegrams on
BUS IN / BUS OUT connectors.
ON
Green
Connection via Ethernet to the SI Unit via BUS IN /
BUS OUT connectors
No transmission or reception of Ethernet telegrams on
BUS IN / BUS OUT connectors.
OFF
No connection established via BUS IN / BUS OUT
connectors
Green /
Orange
flashing
at 1 Hz
Received node flash request.
The L/A 1 and L/A 2 LED’s flash at the same time
regardless of the connection status.
7.5 LED indicator during energy saving mode
•The SI Unit goes into energy saving mode when the SI Unit receives
the PROFIenergy command.
In energy saving mode all LED’s are OFF except PWR is flashing
Green for 0.5 sec. ON ⇔3 sec. OFF.
8 How to Order
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for How to order information.
9 Outline Dimensions (mm)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for outline dimensions.
10 Maintenance
10.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions
•Stop operation if the product does not function correctly.
11 Limitations of Use
11.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
12 Product Disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
13 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL: https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2022SMC Corporation All Rights Reserved.
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