SMC Networks ZSE10 Series User guide

Z_ISE10-TF2Z051EN
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Instruction Manual
High Precision Digital Pressure Switch
Series ZSE10(F) / ISE10
The intended use of this digital pressure switch is to measure, monitor
and display pressure and to provide an output signal.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
•This product is class A equipment intended for use in an industrial
environment. There may be potential difficulties in ensuring
electromagnetic compatibility in other environments due to conducted
or radiated disturbances.
Otherwise electric shock, malfunction or product damage can result.
•Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for more safety instructions.
2 Specifications
2.1 General specifications
∗If the applied pressure fluctuates around the set value, the hysteresis must be
set to a value more than the amount of fluctuation or chattering will occur.
2.2 Piping / Weight specifications
Model No. M5 M5R 01 N01
Port size M5 x 0.8 M5 x 0.8
R1/8
M5 (0.8)
NPT1/8
M5 (0.8)
Materials
Pressure-
sensing part
Silicon
Piping port C3602 (electroless nickel plating), O-ring: HNBR
Weight
Without lead
wire
15 g 23 g
With lead
wire and
connector
55 g 63 g
Warning
Special products (-X) might have specifications different from those
shown in this section. Contact SMC for specific drawings.
3 Name and function of product parts
Output (OUT1) LED (Green): LED is ON when the switch output (OUT1)
is ON.
Output (OUT2) LED (Red): LED is ON when the switch output (OUT2)
is ON.
LED display: Displays the current status of pressure, setting
mode and error code.
button (UP): Selects the mode or increases the ON/OFF set
value.
Press this button to change to peak display mode.
button (DOWN): Selects the mode or decreases the ON/OFF set
value.
Press this button to change to bottom display
mode.
button (SET): Press this button to change to another mode and
to set a value.
4 Installation
4.1 Installation Warning
Do not install the product unless the safety instructions have been read
and understood.
4.2 Direct Mounting
•Mount using the M3 set screws (2 pcs.) supplied for direct mounting.
Required tightening torque is 0.5 to 0.7 N•m.
4 Installation (continued)
4.3 Mounting with panel mount adapter
•Panel mount adapter (Part No.: ZS-39-B)
•Front protective cover (Part No.: ZS-39-01)
•Panel mount adapter + Front protective cover (Part No.: ZS-39-D)
4.4 Mounting with DIN rail adapter
•Prepare a DIN rail adapter for mounting on the DIN rail (Part No.: ZS-
39-R).
•Take care not to bend the claws of the DIN rail adapter when mounting.
Mounting on to the DIN rail
Engage the Pressure switch with claw 2 of the DIN rail adapter, then
press down on to claw 1 until it clicks.
Engage claw 1 of the adapter on to the DIN rail as shown [1], apply force
in direction [2], then press downward [3] until claw 2 clicks on to the DIN
rail.
Removal from DIN rail
Move in the direction [1], then remove claw 1 in direction [2] as shown.
ORIGINAL INSTRUCTIONS
Model No.
ZSE10
Vacuum
ZSE10F
Compound
ISE10
Positive
Applicable fluid
Air, inert gases, non-combustible gases
Pressure
Rated pressure range
0.0 to
-101.0 kPa
-100.0 to
100.0 kPa
-0.100 to
1.000 MPa
Set pressure range
10.0 to
-105.0 kPa
-105.0 to
105.0 kPa
-0.105 to
1.050 MPa
Withstand pressure
500 kPa
1.5 MPa
Minimum Display unit
0.1 kPa
0.001 MPa
Power supply
Power supply voltage 12 to 24 VDC (±10%), ripple 10% (p-p) max.
Current consumption 40 mA or less
Protection Polarity protection
Switch output
Output type
NPN or PNP open collector: 2 outputs
Maximum load
current
80 mA
Maximum applied
voltage
28 V (for NPN output)
Residual voltage
2 V or less (at 80 mA load current)
Response time
2.5 ms or less (anti-chatter function: 20, 100,
500, 1000, 2000 ms)
Protection
Short circuit protection
Repeatability
±0.2% F.S. ±1 digit
Hysteresis
Hysteresis mode 0 to variable
Window comparator
mode
Analogue
Analogue Voltage
output
1 to 5 V ±2.5% F.S.
0.6 to 5 V
±2.5% F.S.
Linearity
±1% F.S.
Output impedance
1 kΩapprox.
Display
Display
3 1/2 digits, 7-segment display, colour (red)
Display accuracy
±2% F.S. ±1 digit
(at ambient temperature 25±3
o
C)
Indicator light
LED is ON when output is ON
(OUT1: Green, OUT2: Red)
Digital filter ∗4
0, 10, 50, 100, 500, 1000, 5000 ms
Environment
Enclosure
IP40
Ambient temperature
range
Operation: -5 to 50 oC, Storage: -10 to 60 oC
(no condensation or freezing)
Ambient humidity
range
Operation, Storage: 35 to 85%RH
(no condensation)
Withstand voltage
1000 VAC for 1 minute
between terminals and housing
Insulation resistance
50 MΩ or more at 500 VDC
between terminals and housing
Temperature
characteristics
±2% F.S. (25 oC reference)
Lead wire
Oil resistant vinyl cabtyre cable
5 cores φ3.5 mm, 2 m long
Sectional area of conductor: 0.15 mm2(AWG26)
Outside diameter of insulator: 1.0 mm

Z_ISE10-TF2Z051EN
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4 Installation (continued)
4.5 Environment Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not use in an explosive atmosphere.
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact. Check the
product specifications.
•Do not mount in a location exposed to radiant heat.
•Do not use in a place where electrostatic charge will be a problem.
4.6 Piping Caution
•Before piping make sure to clean up chips, cutting oil, dust etc.
•When installing piping or fittings, ensure sealant material does not
enter inside the port. When using seal tape, leave 1 thread exposed
on the end of the pipe/fitting.
•Tighten fittings to the specified tightening torque.
4.6.1 Tightening torque for piping
The required tightening torque of the piping port is 1 N•m for M5 thread.
(equivalent to approximately 1/6 extra tightening after manual tightening)
and 7 to 9 N•m for R1/8 and NPT1/8 threads.
4.6.2 Connection using One-touch fitting
1. Cut the tube end perpendicular.
2. Hold the tube and insert it into the One-touch fitting slowly until it
bottoms out.
•Allow sufficient tube length to prevent twist and tensile or moment
loads from being applied to the fitting or tube.
•When using a tube manufactured by a company other than SMC,
check that its outside diameter tolerance satisfies the following values:
1) Nylon tube: ±0.1 mm maximum
2) Soft nylon tube: ±0.1 mm maximum
3) Polyurethane tube: +0.15 mm / -2 mm maximum
4.7 Lubrication Caution
•SMC products have been lubricated for life at manufacture, and do not
require lubrication in service.
•If a lubricant is used in the system, use turbine oil Class 1 (no additive),
ISO VG32. Once lubricant is used in the system, lubrication must be
continued because the original lubricant applied during manufacturing
will be washed away.
5 Wiring
5.1 Wiring connections
•Connections should be made with the power supply turned off.
•Use a separate route for the product wiring and any power or high
voltage wiring. Otherwise, malfunction may result due to noise.
•Ensure that the FG terminal is connected to ground when using a
commercially available switch-mode power supply. When a switch-
mode power supply is connected to the product, switching noise will
be superimposed and the product specification can no longer be met.
This can be prevented by inserting a noise filter, such as a line noise
filter and ferrite core, between the switch-mode power supply and the
product, or by using a series power supply instead of a switch-mode
power supply.
5 Wiring (continued)
5.2 Connector attaching / detaching
•When mounting the connector, insert it straight into the socket, holding
the lever and connector body, and push the connector until the lever
hooks into the housing, and locks.
•When removing the connector, press down the lever to release the
hook from the housing and pull the connector straight out.
Connector pin numbers
6 Pressure Setting
6.1 Measurement mode
Measurement mode is the condition where the pressure is detected and
displayed, and the switch function is operating.
This is the basic mode, and other modes should be selected for setting
changes and function settings.
6.2 Setting the ON and OFF points of the Pressure switch
When the pressure exceeds the set value, the Pressure switch will turn
ON.
When the pressure falls below the set value by the amount of hysteresis
or more, the Pressure switch will turn OFF.
The default setting of the output set value is the central value between
the atmospheric pressure and theupper limit of the rated pressure range.
6 Pressure Setting (continued)
If this condition, shown below, is acceptable, then keep these settings.
<Operation>
[Hysteresis mode]
1. Press the SET button once in measurement mode.
2. [P_1] or [n_1] and the set value are displayed in turn.
3. Press the UP or DOWN button to change the set value.
The UP button is to increase and the DOWN button is to decrease.
•Press the UP button once to increase by one digit and press it
continuously to keep increasing the set value.
•Press the DOWN button once to decrease by one digit and press it
continuously to keep decreasing the set value.
4. Press the SET button to finish the setting.
For models with 2 outputs, [P_2] or [n_2] will be displayed. Set as
above.
The Pressure switch operates within a set pressure range (from P1L to
P1H) during window comparator mode. Set P1L (switch lower limit) and
P1H (switch upper limit) using the setting procedure above.
When reversed output is selected, [n1L] and [n1H] are displayed.
6.3 Zero clear of Display
The display is reset to zero when the UP and DOWN buttons are pressed
simultaneously for 1 second. For the first operation, always perform zero
clear with no pressure applied.
7 Function Setting
In measurement mode, press the SET button for 2 seconds or longer to
display [F 0]. Select to display the function to be changed [F ].
Press the SET button for 2 seconds or longer to return to measurement
mode.
Note: Some functions are not available depending on part number. All functions are
displayed with [F ] followed by the function description. If a function is not available,
the function is displayed as [---].
7.1 Default Function settings
At the time of shipment, the following settings are provided.
If this condition is acceptable, then keep these settings.
To change the settings, enter function selection mode.
Units specification Pressure range Default setting
"Nil" or M
ISE10
MPa
ZSE10(F)
kPa
P
ISE10
psi
ZSE10(F)
•F 1] Setting of OUT1
Item Description Default setting
Output mode
Select hysteresis mode,
window comparator mode or
OFF mode.
Hysteresis mode
Reversed
output
Select reversed output. Normal output
Pressure
setting Set the ON or OFF point of the
switch output
ISE10: 0.500 MPa
ZSE10: -50.5 kPa
ZSE10F: 50.0 kPa
Hysteresis Set the hysteresis to prevent
chattering.
ISE10: 0.050 MPa
ZSE10: 5.1 kPa
ZSE10F: 5.0 kPa
•[F 2] Setting of OUT2 is the same setting as [F 1] OUT1.
•Other parameter settings
Item
Default setting
[F 3] Response time
2.5 ms
[F 4] Auto-preset function
Manual
[F 6] Fine adjustment of display value
0%
[F11] Display resolution
1000-split
[F80] Power saving mode
OFF
[F81] Security code
OFF
[F90] Setting of all functions
OFF
[F97] Copy function
OFF
[F98] Check of output
Normal
[F99] Reset to the default setting
OFF
8 Other Settings
•Peak/bottom value indication
•Zero clear function
•Key-lock function
For further details refer to the operation manual on the SMC website
(URL: https://www.smcworld.com).

Z_ISE10-TF2Z051EN
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9 How to Order
Refer to the operation manual or catalogue on the SMC website (URL:
https://www.smcworld.com) for How to order information.
10 Outline Dimensions
Refer to the operation manual or catalogue on the SMC website (URL:
https://www.smcworld.com) for Outline Dimensions.
11 Error indication
If the error cannot be reset after the above measures are taken, then
please contact SMC.
12 Maintenance
12.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions.
13 Limitations of Use
13.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
Caution
•SMC products are not intended for use as instruments for legal
metrology.
Measurement instruments that SMC manufactures or sells have not
been qualified by type approval tests relevant to the metrology
(measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification
ordained by the metrology (measurement) laws of each country.
14 Product disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
15 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL: https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2021 SMC Corporation All Rights Reserved.
Template DKP50047-F-085M
Error
Name
Error
Display
Error Type
Troubleshooting
Method
Over
current
Error
The switch output load
current is more than
80 mA.
Turn the power
OFF and remove
the cause of the
over current. Then
turn the power ON.
Zero clear
Error
During zero clear
operation, pressure
above ±7% F.S.
(±3.5% F.S. for
compound pressure)
is applied.
After 1 second, the
mode will return to
measurement mode.
The zero clear range
can vary ±1% F.S.
with individual product
differences.
Perform zero clear
operation again
after restoring the
applied pressure to
an atmospheric
pressure condition.
Pressurize
Error
Pressure has
exceeded the upper
limit of the set
pressure range.
Adjust the applied
pressure to a level
within the set
pressure range.
Pressure is below the
lower limit of the set
pressure range.
System
Error
Displayed in the case
of an internal data
error.
Turn the power off
and turn it on again.
If resetting fails, an
investigation by
SMC Corporation
will be required.