SMC Networks FAS-200 User manual

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FAS-200
USERMANUAL

Equipment for training in flexible integrated
assembling systems
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Technical Description

TEN REASONS FOR CHOOSING THE FAS200 SYSTEM
1. The FAS200 is manufactured entirely from industrial grade materials of maximum
strength and quality.
2. It complies with European safety directives in respect of both low voltage and
machine safety.
3. It may include pallet transfer integrate several modules allowing.
4. The process stations or layouts can work independently or integrated in the system in
cell mode.
5. The PLCs needed for system control are included, with mains supply
connection, and users may design their own electrical control gear based on other,
different, PLCs.
6. Each of the most of the modules incorporates a key-protected Fault Generation
System which makes it possible to work on diagnostic and repair capabilities, using the
“Switches” methodology .
7. The FAS200 cell has been designed for assembly of a turning mechanism with a total
of 24 variants.
8. The pallets and transfer incorporate a binary coding system using inductive
detectors, which allow the Control System to identify the position of each pallet at any
time.

9. The system allow the development of skills such as: ANALYSIS, INSTALLATION/
ASSEMBLY/ IMPLEMENTATION, MAINTENANCE/ DIAGNOSIS/ FAULT REPAIR,
START-UP/ SET-UP, DESIGN/LAYOUT, PROGRAMMING, PREPARATION OF
DOCUMENTATION, DEFINITION OF PROCEDURES, MEASURING, ETC., integrating
different technologies including: Pneumatics/Electro-pneumatics, Hydraulics/Electro-
hydraulics, Electrical Actuators, Robotics/Manipulation, Industrial Communications, Control
Systems, Electric Automatisms, Safety Devices, Basic Mechanical Systems, Artificial
Vision Systems and so on.
10. It has been conceived and designed by a knowledgeable team with wide experience in
both the industrial and educational sectors.

FLEXIBLE ASSEMBLY SYSTEM FAS200
User Manual for FAS200 -4-
INDEX
INDEX.........................................................................................................................................................4
1. CONFIGURATION..........................................................................................................................5
2. GENERAL OVERVIEW:................................................................................................................9
FAS-230 LINEAR TRANSFER MODULE: TRANSPORT SYSTEM........................................................13
TROUB-200 FAULT SIMULATION SYSTEM...................................................................................17
FAS-201 BASE FEEDING/VERIFICATION MODULE............................................................................18
FAS-202 BASE REJECTING/TRANSFERING MODULE...............................................................................23
FAS-203 BEARING FEEDING/TRANSFERING MODULE ....................................................................27
FAS-204 BEARING MEASURING/TRANSFERING MODULE ...........................................................31
FAS-205 HYDRAULIC PRESSING MODULE ......................................................................................36
FAS-206 HYDRAULIC PRESS TRANSFERING MODULE .................................................................41
FAS-207 SHAFT CLASSIFICATION MODULE ................................................................................45
FAS-208 SHAFT REJECTING/TRANSFERING MODULE............................................................................51
FAS-209 COVER CLASSIFICATION MODULE...................................................................................56
FAS-210 COVER REJECTING/TRANSFERING MODULE..................................................................63
FAS-211 SCREWS DISPENSING MODULE..........................................................................................67
FAS-212 SCREWS INSERTION MODULE............................................................................................71
FAS-213 ROBOTIZED SCREWING MODULE ..............................................................................................75
FAS-214 TRANSFERING AND VISION INSPECTION MODULE ....................................................................79
FAS-215 AFTER VISUAL INSPECTION REJECTING MODULE.......................................................84
FAS-216 WAREHOUSE MODULE.............................................................................................................87
FAS-220 PALLET TRANSFER MODULE..............................................................................................91
APPENDIX A: FAULT GENERATION
APPENDIX B: ELECTRICAL DIAGRAMS
APPENDIX C: PNEUMATIC DIAGRAMS
APPENDIX D: GRAFCETs / SFCs
APPENDIX E: MECHANICAL DIAGRAMS

FLEXIBLE ASSEMBLY SYSTEM FAS200
User Manual for FAS200 -5-
1. CONFIGURATION
The FAS-200 system is the ideal answer to integral training in industrial
automation. It is fully modular and flexible equipment and in keeping with
industrial reality. The technologies included in its different assembly modules,
as well as the assembly process with several variants, allow the user to develop
the professional skills required by today’s automated industry.
FAS200 MODULES:
FAS200 is comprised of different stations, each performing a part of assembly
process.
Figure 1: System FAS200 with complete configuration.

FLEXIBLE ASSEMBLY SYSTEM FAS200
User Manual for FAS200 -6-
STATION Qty.
FAS-201 Base Feeding/Verification module 1
FAS-202 Base Rejecting/Transfering module 1
FAS-203 Bearing Feeding/Transfering module 1
FAS-204 Bearing Measuring/Transfering module 1
FAS-205 Hydraulic Pressing module 1
FAS-206 Hydraulic Press Transfering module 1
FAS-207 Shaft classification module 1
FAS-208 Shaft Rejecting/Transfering module 1
FAS-209 Cover classification module 1
FAS-210 Cover Rejecting/Transfering module 1
FAS-211 Screws dispensing module 1
FAS-212 Screws insertion module 1
FAS-213 Robotized screwing module 1
FAS-214 Transfering and vision inspection module 1
FAS-215 After visual inspection rejecting module 1
FAS-216 Warehouse module 1
FAS-220 Pallet transfer module 2
FAS-230 Linear transfer for 4 modules 4
FAS-200 Empty module for future projects x

FLEXIBLE ASSEMBLY SYSTEM FAS200
User Manual for FAS200 -7-
FAS200 CONFIGURATION:
The modules that make up the configuration of this system FAS200 are:
Figure 2: Example of system FAS200 with configuration of 8modules.
STATION Qty.
FAS-201 Base Feeding/Verification module 1
FAS-202 Base Rejecting/Transfering module 1
FAS-203 Bearing Feeding/Transfering module 1
FAS-204 Bearing Measuring/Transfering module 1
FAS-209 Cover classification module 1
FAS-210 Cover Rejecting/Transfering module 1
FAS-213 Robotized screwing module 1
FAS-216 Warehouse module 1
FAS-230 Linear transfer for 4 modules 2

FLEXIBLE ASSEMBLY SYSTEM FAS200
User Manual for FAS200 -8-
System FAS200
Number of modules: 8modules
Number of modular conveyors: 2 units of linear transfer (for 4modules)
Control: SIEMENS PLC of CPU 1214C serie.
Field and control network: ETHERNET.
Figure 3: Communication of the system FAS200 with configuration of 8modules.