SMC Networks IP6000 User manual

智能阀门定位器
IP6000 系列用户手册
Intelligent Valve Positioner
IP6000 Series User’s Manual

Intelligent Valve Positioner IP6000 Series User’s Manual
58
Contents
1. Overview.....................................................................................................................................60
2. One-key automatic initialization.................................................................................................60
3. Technical specifications..............................................................................................................62
4. Technical data .............................................................................................................................63
5. Connection description ...............................................................................................................64
6. Dimension...................................................................................................................................65
6.1. Mechanical dimension ..................................................................................................65
6.2. Mounting bracket dimension ........................................................................................66
6.3. Dimension of linear stroke feedback lever ...................................................................70
6.3.1. Feedback lever A (with driving pin) ......................................................................70
6.3.2. Feedback lever B (without driving pin).................................................................70
6.4. Sensor dimension for separate type ..............................................................................71
6.5. Sensor dimension for remote type ................................................................................72
7. Installation...................................................................................................................................73
7.1. Linear stroke (normal type or remote type)..................................................................73
7.2. Rotary stroke (normal type or remote type)..................................................................84
7.3. Separate type.................................................................................................................90
7.4. Position feedback module.............................................................................................94
8. Operation.....................................................................................................................................96
8.1. Interface description......................................................................................................96
8.2. Display and operation of main interface.......................................................................97
8.3. Menu and functions.......................................................................................................98
8.3.1. Display and operation of menu..............................................................................98
8.3.2. Functions description and operation......................................................................98
8.3.2.1. TYPE...............................................................................................................98
8.3.2.2. INITA..............................................................................................................99
8.3.2.3. INITM.............................................................................................................99
8.3.2.4. CAL.................................................................................................................99
8.3.2.5. SDIR..............................................................................................................100
8.3.2.6. CHAR............................................................................................................101
8.3.2.7. FREE.............................................................................................................102
8.3.2.8. DB.................................................................................................................103
8.3.2.9. LIM ...............................................................................................................104
8.3.2.10. YDIR...........................................................................................................104
8.3.2.11. CUT.............................................................................................................105
8.3.2.12. POS..............................................................................................................106
8.3.2.13. FACT...........................................................................................................107
8.3.2.14. WP...............................................................................................................107

Intelligent Valve Positioner IP6000 Series User’s Manual
59
8.3.2.15. ACT.............................................................................................................107
8.3.2.16. REF..............................................................................................................107
8.3.3. Error message during initialization......................................................................107
8.3.4. Tips of menu option or function cannot access....................................................108
8.3.5. Menu function options summary description.......................................................109
8.4. HART DD file description..........................................................................................110
8.4.1. Device dynamic variable description...................................................................110
8.4.2. Device custom function description.....................................................................110
8.5. Feedback signal...........................................................................................................111
8.6. Adjust air flow ............................................................................................................112
9. Trouble shooting.......................................................................................................................113
10. Warranty terms.........................................................................................................................114

Intelligent Valve Positioner IP6000 Series User’s Manual
60
1. Overview
IP6000 series intelligent valve positioner is mounted on pneumatic actuators. It’s used to
control air intake and exhaust of the pneumatic actuators to drive the valve position to the set point
by calculating both data from 4-20 mA DC signal and feedback position.
2. One-key automatic initialization
1. Please read the installation instructions in chapter 7 before installing the positioner. Install the
positioner according to the installation requirements described. Please pay attention to some
installation points. For example, confirm the initial position of the feedback axis of the
positioner or remote sensor before installation. Do not turn the feedback axis 360° during
installation. For the positioner of normal linear type, make the upper plane of the positioner
housing at a right angle to the main stem of the valve. Within the valve stroke range, the
rotation angle of the positioner feedback lever meets the installation requirements.
2. After installing the positioner on the valve, connect the air source and electrical cables. Ensure
that the air source pressure can fully open the valve. Power on the positioner by inputting a
4-20mA signal.
3. After the positioner is powered on, Positioner is in the uninitialized state before initialization.
When LCD displays the sign NOINI, interface displays percentage value of sensor in the top
line. As shown below.
In this state, pressing buttons can open and close valve. Open and close valve fully, and
observe the percentage value of sensor displayed on the interface. For non-separate type, ensure
that within the entire valve stroke range, the minimum sensor percentage value ≥5%, and the
maximum sensor percentage value ≤95%. Otherwise, it is necessary to re-adjust the
installation position to make the linear stroke feedback lever or the angle stroke adapter move
within the effective range. For separate type, ensure that within the entire valve stroke range,
the minimum sensor percentage value ≥12%, and the maximum sensor percentage value ≤
92%. Otherwise, the D value of the sensor needs to be adjusted. In addition, the minimum and
maximum percentage difference of the sensor is required to be greater than 20% (non-separate
type) or 10% (separate type).

Intelligent Valve Positioner IP6000 Series User’s Manual
61
4. The actuator type has been set before the positioner leaves the factory. The user only needs
one-key operation to execute the automatic initialization (INITA) function to complete the
matching of the valve. In the initial interface (NOINI) or manual /automatic mode interface,
press and hold button for approx. 3s to run the automatic initialization. After the
initialization is completed, FINSH is displayed on the LCD, press button to exit. After
exiting, the system enters the manual mode interface, press button again to switch to the
automatic mode. At this time, the user can control the valve position through the 4-20mA signal.
For some reasons, the system will display an error message in the function option line during
the automatic initialization process and the automatic initialization will be interrupted.
Descriptions of error messages and solutions are showed in chapter 8.3.3.

Intelligent Valve Positioner IP6000 Series User’s Manual
62
3. Technical specifications
Remarks:
In Install type options, the options marked with * do not support Explosion level option d. The
option S(Separate) marked with * does not support Lowest ambient temperature option L(-40℃).

Intelligent Valve Positioner IP6000 Series User’s Manual
63
4. Technical data
Shell material
Aluminum
Set-point signal
4-20mA DC, no-load voltage: 15-24V DC
Minimum working current
3.8mA
Input resistance
120Ω
Ambient temperature
Normal version:-20°C ~ +70°C
Optional version:-40°C ~ +70°C
Highest explosion proof temp for T4 area is +60°C
Highest explosion proof temp for T6 area is +40°C
Gas source requirement
ISO 8573-1
Solid particle size and density Class 3
Dew point Class 3
Oil content Class 3
Vibration resistance
0.15mm,10Hz-60Hz,20 cycle/axis
20m/ s²,60Hz-500Hz,20 cycle/axis
Recommended range for control valve≤ 20 m/s²，no resonance
peak
Supply pressure
0.14~0.7MPa
Flow
Input air
2 bar 4.8 Nm³/h
4 bar 8.0 Nm³/h
6 bar 11.2 Nm³/h
Exhaust air(Safe)
2 bar 5.9 Nm³/h
4 bar 9.8 Nm³/h
6 bar 13.7 Nm³/h
Exhaust air (Freeze)
2 bar 6.6 Nm³/h
4 bar 11.1 Nm³/h
6 bar 15.6 Nm³/h
Steady state air consumption
≤0.4 L/min
Basic error
≤1.0%
Hysteresis error
≤1.0%
Electrical connection
M20×1.5
Pneumatic connection
G1/4
Weight
2.0 kg
Protection class
IP66
Explosion-proof class
Ex ia IIC T4/T6 Ga

Intelligent Valve Positioner IP6000 Series User’s Manual
64
5. Connection description
Figure 1. Connection description
Electrical
Connection
Description
Pneumatic
Connection
Description
IN+
4-20 mA set-point signal +
SUP
Air supply enter
IN-
4-20 mA set-point signal -
OUT1
Pilot air outlet 1
OUT+
Feedback signal module
18-30 V DC +
OUT2
Pilot air outlet 2, used for
double acting type.
OUT-
Feedback signal module
4-20 mA output
Remarks: For the separate type of the positioner, OUT1 and OUT2 are blocked and not used.
NOTES：
Electrical cables must use shielded twisted pair or shielded wires. Connect one end of the
cable shielding layer to the screw inside the casing, and the other end to the ground.
So that the device is effectively grounded to prevent electromagnetic interference.
Keep electrical cables away from strong magnetic fields.
Must install or remove the electrical cable when the device is powered off.
HART communication wiring:
Connect the two signal wires of the HART modem or HART communicator to the positive and
negative poles of the 4-20 mAsetting signal.
OUT2
SUP
OUT1
IN +
IN -
OUT +
OUT -

Intelligent Valve Positioner IP6000 Series User’s Manual
65
6. Dimension
6.1. Mechanical dimension
Figure 2. Mechanical dimension

Intelligent Valve Positioner IP6000 Series User’s Manual
66
6.2. Mounting bracket dimension
Figure 3. Normal linear mounting bracket

Intelligent Valve Positioner IP6000 Series User’s Manual
67
Figure 4. Remote linear mounting bracket

Intelligent Valve Positioner IP6000 Series User’s Manual
68
Figure 5. Rotary mounting bracket (Type A)

Intelligent Valve Positioner IP6000 Series User’s Manual
69
Figure 6. Rotary mounting bracket (Type B)

Intelligent Valve Positioner IP6000 Series User’s Manual
70
6.3. Dimension of linear stroke feedback lever
6.3.1. Feedback lever A (with driving pin)
Short feedback lever Long feedback lever
(Suitable stroke: 10 ~ 35mm) (Suitable stroke: 35 ~ 100mm)
Figure 7. Dimension of feedback leverA
6.3.2. Feedback lever B (without driving pin)
(Suitable stroke: 25 ~ 100mm)
Figure 8. Dimension of feedback lever B

Intelligent Valve Positioner IP6000 Series User’s Manual
71
6.4. Sensor dimension for separate type
Figure 9. Sensor dimension for separate type

Intelligent Valve Positioner IP6000 Series User’s Manual
72
6.5. Sensor dimension for remote type
Figure 10. Sensor dimension for remote type

Intelligent Valve Positioner IP6000 Series User’s Manual
73
7. Installation
7.1. Linear stroke (normal type or remote type)
Linear actuator mounting components
No.
Name
Amount
Note
①
U-shaped rod
1
Rotate the feedback lever in the working process
②
Clamping assembly
1
Mount U-shaped rod to actuator
③
M6 hexagon socket
screw
2
M6×25
④
M6 spring washer
2
Prevent screw loosening
⑤
feedback lever
1
Mounted on the main stem of the positioner
⑥
M6 hexagon socket bolt
1
M6×20, match with square nut
⑦
Linear stroke mounting
bracket
1
Connect positioner and actuator
⑧
M8 hexagon head bolts
2
M8×10
⑨
M8 spring washer
2
Prevent bolts loosening
⑩
M8 flat washer
2
Protect contact surface
⑪
Driving pin for
feedback lever B
1
Mounted on the main stem of the valve
1. Confirm the initial position of the feedback axis of the positioner or the remote sensor
Normal type Remote type
Figure 11. Initial position of the feedback axis
Rotate the feedback axis and point the pointer on the feedback axis in the direction of arrow in
Figure 11. The direction of arrow is defined as the initial position. Power on the positioner,
observe the percentage value of the sensor on the initial interface (NOINI), and confirm that
the value is between 40-60%. If not, turn the feedback axis 360° and confirm again. After

Intelligent Valve Positioner IP6000 Series User’s Manual
74
confirmation, power off the positioner.
2. Install the U-shaped rod that matches the feedback lever A or the driving pin that matches the
feedback lever B to the actuator.
Figure 12. U-shaped rod installation
Normal type Remote type
Figure 13. U-shaped rod direction
Fix U-shaped rod①and Clamping assembly②on the actuator center spindle with M6
hexagon socket screw③and M6 spring washer④, and tighten screws with a hexagon
socket wrench.

Intelligent Valve Positioner IP6000 Series User’s Manual
75
Figure 14. Driving pin installation
Install the driving pin ⑪on the main stem of the valve. The slot height of the feedback lever B
is 6.2 mm. Therefore, if the user does not use the provided driving pin, it should be noted that
the diameter of the driving pin used is 6 mm, and the thread size of the driving pin and the main
stem of the valve must be the same.
3. Install the driving pin that matches the feedback leverA.
Figure 15. Driving pin that matches the feedback leverA installation
Select the feedback lever corresponding to the figure above according to valve actual stroke.
The pin must be mounted at the corresponding stroke scaling value at the feedback lever, if it’s
not, the lever may be damaged when the valve is activated. For example, mounting driving pin
at value 40 position for a valve with 100mm stroke, the feedback lever may be deformed when
the valve is activated. If the valve stroke is out of the range of feedback lever A, please consult
Driving pin
Driving pin

Intelligent Valve Positioner IP6000 Series User’s Manual
76
the manufacturer.
4. Mount feedback lever and linear mounting bracket to the positioner or the remote sensor.
Figure 16. Feedback leverA and mounting bracket installation (normal type)
Figure 17. Feedback leverA and mounting bracket installation (remote type)