SMC Networks SFD110 Series User manual

Document No.DOC1018377
PRODUCT NAME
Clean Air Filter
MODEL / Series / Product Number
SFD110-∗
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Contents
Safety Instructions P.2
1. Application P.7
2. Standard specification P.7
3. How to order P.7
4. Construction and Replacement parts P.8
5. Maintenance P.8
6. How to mount P.8
7. Dimensions P.9
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Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in
death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be performed
by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used
in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
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Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC
beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
pad or failure due to the deterioration of rubber material are not covered by the limited
warranty.
Compliance Requirements
1. The use of SMC products with
production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed
by the
relevant security laws and
regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing
that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrol
ogy
(measurement) laws of each country.
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Selection
Warning
(1) Thoroughly and carefully confirm the purpose of use, required specifications and operating
conditions (fluid, pressure, flow rate, nominal filtration rating and environment) then select a model
within the specifications.
(2) The product is not certified under the High Pressure Gas Safety law, so for nitrogen, its maximum
operating pressure will be 0.99 MPa (gauge pressure).
(3) Contact us beforehand if the product will be used in an application such as a caisson shield,
breathing, food and/or medical treatment that affects the human body directly or indirectly.
(4) If the compressed air includes ozone, do not use it since it may damage the product or cause
malfunction. When it includes ozone, use a clean gas filter (SFA/B/C).
Mounting
Warning
(1) Operating manual
Mount the product after reading and understanding the operation manual. Keep it in a location
where it can easily be found.
(2) Flushing
Flush the piping line when the filter is used for the first time or has been replaced. In the event of
connecting such as piping, flush (air blow) when using this product for the first time or replacing its
elements in order to reduce the affect of the dust generated from the connection, etc. Flushing the
line is also required to eliminate contamination resulting from the piping line installation. Therefore,
be sure to flush the line before actually running the system. Fix all mounting parts for use.
(3) Use fittings with resin threads for the connection of fittings to the IN and OUT ports.
Using fittings with metal threads could damage the IN and OUT ports.
(4) Connect tubing to the IN and OUT One-touch fittings in accordance with the precautions for One-
touch fittings.
Caution
(1) Connect the piping in accordance with the flow direction marked on the case.
If connected in reverse, the element could break.
(2) The mounting orientation does not affect the performance, but if excessive force is applied to the
product, the body may become disconnected from the bracket.
Therefore, take particular care about the mounting orientation.
Caution on Installation
Warning
(1) The material of the element is polycarbonate.
The material is resistant to wiping with alcohol, but is not suitable for atmospheres or places with
organic solvents, chemicals, cutting oils, synthetic oils, ester base compressor oils, alkalis or
thread locking agents.
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Caution
(1) If the pressure difference (pressure drop) between the inlet and the outlet exceeds 0.1 MPa, it can
cause damage to the product.
(2) Do not install the product in a place where it can be affected by a pulsation (including surge
pressure) of over 0.1 MPa.
(3) Use caution regarding the particles that may be emitted from the outlet side of a pneumatic
equipment.
Installation of a pneumatic equipment on the outlet side can deteriorate the cleanliness because a
particle will be generated from the equipment.
The mounting position of the pneumatic equipment needs to be considered.
(4) Set the air flow capacity with an initial pressure drop of 0.03 MPa or less. If the initial pressure drop
is set to be high, its service life will be shorten due to clogging.
(5) Determine the product by the maximum consumption flow rate.
When using compressed air for an air blow application, calculate the maximum volume of air that
will be consumed before selecting.
(6) Generally, the following pollutant particles are contained in compressed air.
[Pollutant particle substances contained in the compressed air]
Moisture (drainage)
Dusts and particles which are in the surrounding air
Deteriorated oil which is discharged from the compressor
Solid foreign matter such as rust and/or oil in the piping
1) The SFD series is not compatible with compressed air which contains fluids such as water
and/or oil.
2) Install a dryer (IDF, IDG, ID series), mist separator (AM series), micro mist separator (AMD
series), super mist separator (AME series), or odor removal filter (AMF series), etc., for the
source of the air for the SFD series.
(7) Using with a flow-rate much higher than its specification could lead to exceeding the differential
pressure the product can resist.
Use the product within its specifications. Also, take care about the replacement period of the
product, taking into consideration that the differential pressure of the filter will increase over time.
Piping
Caution
(1) Unpacking the sealed package
Since the filter is sealed in an antistatic double bag, the inner package should be unpacked in a
clean atmosphere (such as a clean room).
(2) Apply a wrench to 2 chamfered flats or hexagon portion on the IN side or the OUT side to prevent
the housing from rotating.
(3) Always tighten threads with the proper tightening torque.
When attaching fittings to the product, tighten with the proper tightening torque (2 to 3 N・m).
(4) Check the arrow mark on the case which shows the flow direction to connect the IN and OUT ports
correctly.
If connected in reverse, the element could break.
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Maintenance
Warning
(1) Follow the maintenance procedures in the operation manual. If handled incorrectly equipment or
device can be damaged or cause a malfunction.
(2) When removing the product, exhaust the air and ensure the air is released to atmosphere before
removing it.
(3) When the element comes to the end of its life, immediately replace it with a new filter.
Service life of element
The service life of the element ends when either of the following two conditions occurs.
1) After 1 year of usage has elapsed.
2) When the pressure drop reaches 0.1 MPa even though the operating period has been less
than 1 year.
Operating Environment
Warning
(1) Do not operate under the conditions listed below due to a risk of malfunction.
In locations having corrosive gases, organic solvents, and chemical solutions, or in locations in
which these elements are likely to adhere to the equipment.
In locations in which salt water, water, or water vapor could come in contact with the equipment.
In locations that are exposed to direct sunlight. (Shield the equipment from sunlight to prevent its
resin material from ultraviolet ray degradation or overheating.)
In locations that have a heat source and poor ventilation. (Shield the equipment from heat sources
to protect it from softening degradation due to radiated heat.)
In locations that are exposed to shocks and vibrations.
In locations with high humidity or a large amounts of dust.
(2) When the product is used for blowing, use caution to prevent the work from being damaged by
entrained air from the surrounding area.
When the compressed air is used for air blow, the exhausted air from the blow nozzle may have
taken in airborne foreign matter (such as solid particle, fluid particle) from the surround air. The
foreign matter will be sprayed on the work, and the airborne foreign matter may adhere to it.
Therefore, use caution for the surrounding environment.
Other Tube Brands
Warning
(1) When tubing of brands other than SMC’s are used, verify that the tubing O.D. satisfies the following
accuracy;
1) Polyolefin tube: Within ±0.1 mm
2) Polyurethane tubing: Within +0.15 mm, within –0.2 mm
3) Nylon tubing: Within ±0.1 mm
4) Soft nylon tubing: Within ±0.1 mm
Do not use tubing which does not meet these outside diameter tolerances. It may not be possible
to connect them, or they may cause other trouble, such as air leakage or the tube pulling out after
connection.
The recommended tube for the clean fitting is polyolefin tube. Other tubes can satisfy the
performance in terms of leakage, tensile strength, etc., but impair the cleanliness. Note this point
for use.
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1. Application
This product aims at eliminating solid foreign matter in the air line.
2. Standard specification
Model
SFD110
Port size
One-touch fittings
φ4, φ6, φ8
Rc, NPT, G1/4
Air flow capacity
Up to 120L/min(ANR)
Fluid
Air, Nitrogen
Nominal filtration ratingNote1)
0.01μm(filtration accuracy 99.99%)
Operating pressure rangeNote2)
-100kPa to 1.0MPa
(In case of Nitrogen:
0.99MPa）
Relationship between Operating Temperature
and Max. Operating Pressure
Operating temperature
5 to 45℃
Initial pressure drop
Less than 0.03MPa (at inlet pressure 0.7MPa, maximum flow)
Element proof differential
pressureNote3)
0.5MPa
Proof pressure
1.5MPa
Element service life
1 year, or when the pressure drop reaches 0.1MPa.
3. How to order
SFD 1 1 0 - C08
●Port size
Symbol
C04 φ4
C06 φ6
C08 φ8
02
N02
F02
Rc1/4
NPT1/4
G1/4
Connection size
Clean One-touch
fittings (KP series)
●Option
Symbol Option
Nil None
BBracket
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4. Construction and Replacement parts
SFD110-C** SFD110-*02*
Component Parts
N
o.
D
escr pt on
M
ater al
1Element －
2Cover PBT
3O-r ng HNBR
4Clean One-touch f tt ngs PP, EPDM, Sta nless steel
5
B
racket
PBT
Replacement Parts
N
o.
D
escr pt on
M
ater al
N
ote
1Bracket set SFD-BR100 W th 2 countersunk head screw (M3)
5. Maintenance
The element of th s product cannot be d sassembled or replaced. It s therefore necessary to replace
the ent re hous ng to replace the element.
<T me to replace the f lter body or element >
The serv ce l fe of the element ends when e ther of the follow ng two cond t ons occurs.
1) After 1 year of usage has elapsed.
2) When the pressure drop reaches 0.1 MPa even though the operat ng per od has been less
than 1 year.
6. How to mount
Check wh ch s de s IN・OUT before connect ng. The d rect on of IN and OUT must follow the
arrow mark ng on the product hous ng.
Ensure that each seal ng part does not leak.
Keep a space to remove the element for ma ntenance.
Follow the nstruct ons for the one-touch f tt ng to connect and d sconnect tub ng.
Arrow marking
IN
OUT
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7. Dimensions
SFD110-C**
SFD110-C** dimensions
Model A B
SFD110-
C04 4 81
C06 6 81
C08 8 82
SFD110-*02*
Bracket mounting dimensions Hole shape for bracket mounting
*Use a countersunk head screw (M3)
for bracket mounting
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Revision history
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN
Tel: + 81 3 5207 8249 Fax: [phone]
URL https://www.smcworld.com
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2022 SMC Corporation All Rights Reserved
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