Snorkel MHP1335 Owner's manual

REPAIR PARTS
MANUAL
Part Number 13619-2
November 2012 (Rev B)
Version 3
Serial Number MHP1335-07-000003 and after
Diesel
Gasoline
Battery Electric
Bi-Energy Options
MHP1335MHP1335
MHP1544MHP1544

MHP13/35 & MHP15/44 V3 – 13619-2 page 1
Table of Contents
General Specifications
General Specifications MHP13/35 Mark II..........i
General Specifications MHP15/44 Mark II .........ii
Engine Specifications .........................iii
Classification................................iii
AS1418.1 Group Classification .................iii
Commissioning Information ....................iii
Working Envelope MHP13/35 Mark II ............iv
Stowed Unit Dimensions MHP13/35 MKII .........v
Working Envelope MHP15/44 Mark II ............vi
Stowed Unit Dimensions MHP15/44 MKII ........vii
Table of Contents
10.9m Height Restriction Kit
Introduction .................................3
Signage ....................................3
Operation...................................3
Operation In Unrestricted Mode .................3
Tamper Protection............................4
Maintenance Information
About this Manual:............................v
Manual Organization ..........................v
General Specifications.......................v
Maintenance...............................v
Repair parts and drawings....................v
Hydraulics ................................v
Electrical..................................v
Options ...................................v
Parts index - Page locator ....................v
Maintenance and Schematics...................v
Maintenance information .....................v
Maintenance schedules .......................vi
Daily Maintenance ...........................vii
Hydraulic Hose Age..........................vii
Pre-operational Inspection ...................vii
90 Day or 150 Hour Maintenance
(Trained Service Technician) ................viii
Yearly or 500 Hour Maintenance
(Trained Service Technician) ................viii
Lubricants ..................................ix
Pressure gun application ....................ix
Rotation bearing ...........................ix
Rotation gear teeth and pinion ................ix
Engines ..................................ix
Hydraulic oil reservoir .......................ix
Return filter................................x
Filling hydraulic system ......................x
Battery .....................................x
Preventive inspection maintenance
90 day or 150 hour checklist .................xii
Torque chart ...............................xiv
To order service or repair parts.................xv
ANSI and OSHA compliance .................xv
Manuals .................................xv
Product Warranty ...........................xv
Stability Testing
Stability Testing MHP13/35 ...................17
Introduction ..............................17
Equipment ...............................17
Setup and Procedure.......................17
Pass Criteria .............................17
Figure 1 .................................18
Stability Testing MHP15/44 ...................19
Introduction ..............................19
Equipment ...............................19
Setup and Procedure.......................19
Pass Criteria .............................19
Figure 1 .................................20

page 2MHP13/35 & MHP15/44 V3 – 13619-2
Table of Contents
Section 1. - Repair Parts
Trailer assembly MHP13/35 ..................1-3
Trailer assembly MHP13/35 ..................1-4
Trailer assembly drawing MHP13/35 ...........1-5
Trailer assembly drawing MHP15/44 ...........1-6
Trailer assembly MHP15/44 ..................1-7
Trailer assembly MHP15/44 ..................1-8
Boom assembly MHP13/35 ..................1-10
Boom assembly drawing MHP13/35 ...........1-11
Boom assembly drawing MHP15/44 ...........1-12
Boom assembly MHP15/44 ..................1-13
Jib boom assembly ........................1-14
Jib boom assembly drawing .................1-15
Column assembly drawing ..................1-16
Column assembly .........................1-17
Column assembly .........................1-18
Column covers............................1-20
Column covers drawing .....................1-21
Step assembly drawing .....................1-22
Step assembly ............................1-23
Engine assembly .........................1-24
Engine assembly drawing ...................1-25
Basket assembly ..........................1-26
Basket assembly drawing ...................1-27
Tow coupling hydraulic .....................1-28
Tow coupling hydraulic, drawing ..............1-29
Placards and decals installation ..............1-30
Placards and decals drawing ................1-31
1750kg axle ..............................1-32
Axle assembly drawing .....................1-33
Section 2. - Hydraulics
Hydraulic schematic drawing for standard units ...2-3
Hydraulic schematic drawing
for units fitted with self level stabilisers ........2-4
Main control valve ..........................2-5
Upper lift cylinder assembly ..................2-6
Lower lift cylinder assembly ..................2-7
Flyboom cylinder assembly ...................2-8
Stabiliser leg cylinder assembly ...............2-9
Hydraulic oil tank assembly..................2-10
Optional Rotator cylinder assembly ...........2-11
Optional Oil distributor assembly - 2 port .......2-12
Optional Oil distributor assembly drawing.......2-13
Optional Automatic stabiliser.................2-14
Section 3. - Electrical
Electrical schematic.........................3-3
Electrical schematic
240VAC option ...........................3-4
Automatic stabiliser control box assembly .......3-5
Upper control box assembly ..................3-6
Lower control box assembly ..................3-7
AC motor option with 240VAC outlet drawing.....3-8
Wiring diagram for LED tail lights ..............3-9
Section 4. - Options
Engine assembly, Lombardini (Sheet 1) .........4-2
Engine assembly, Lombardini (Sheet 2) .........4-3
Basket rotator (Sheet 1) .....................4-4
Basket rotator (Sheet 2) .....................4-5
Honda 240V Gas/AC option (Sheet 1) ..........4-6
Honda 240V Gas/AC option (Sheet 2) ..........4-7
Honda 240V Gas/AC option (Sheet 3) ..........4-8
Honda 240V Gas/AC option (Sheet 4) ..........4-9
240V AC basket outlet (Sheet 1)..............4-10
240V AC basket outlet (Sheet 2)..............4-11
240V AC Basket Outlet (Sheet 3) .............4-12
240V AC basket outlet (Sheet 4)..............4-13
Bi-Energy power option (Sheet 1) .............4-14
Bi-Energy power option (Sheet 2) .............4-15
24V DC electric motor option (Sheet 1) ........4-16
24V DC electric motor option (Sheet 2) ........4-17
24V DC electric motor option (Sheet 3) ........4-18
24V DC electric motor option (Sheet 4) ........4-19
Continuous rotation option...................4-20
Auto stabiliser option .......................4-21
Flashing light option........................4-22
10.9 metre kit ............................4-23

General Specifications
The Snorkel MHP13/35 & MHP15/44 Mark II are boom supported elevating work platforms built to conform
to these standards, American Standard ANSI A92.2
Australian Standard AS1418-10(Int) Elevating Work Platforms.
■General Specifications MHP13/35 Mark II
MHP13/35 & MHP15/44 V3 – 13619-2 Rev B page i
SPECIFICATIONS MHP13/35 Mark II
Working height 12.6m 41'
Platform height 10.6m 35'
Rated load 250kg (227kg ANSI) 550lb (500lb ANSI)
Rated load (with rotator) 227kg (200kg ANSI) 500lb (440lb ANSI)
Platform size 1250 x 780 x 1070mm 4.1' x 2.6' x 3.5'
Platform construction Steel
Platform levelling Mechanical
Boom type Articulating
Horizontal reach 5.6m at 6m 18.4' at 19.7'
Maximum wind speed 12.5m/s 45kph 28mph
Turntable rotation 540Onon-continuous or 360Ocontinuous
Power source (std.) Gasoline engine 5.5hp
Hydraulic system Proportional electro/hydraulic
Stabilisation 4 independently operated hydraulic outriggers with safety
interlocks
Stabiliser footprint (max.) 3.7 x 3.6m 12.1' x 11.8'
Standard colour Snorkel orange base and covers, white turret and booms
Transport height 2.05m 6.7'
Overall length 5.99m 19.7'
Overall width - outriggers extended 3.95m 12.1
Overall width - outriggers stowed 1.58m 5.2'
Tyre size (standard) 185 R14
Brakes Hydraulic disc
Maximum towing speed 80kph 50mph
Maximum rated axle capacity 1750kg 3858lb
Weight (standard model) 1260kg (approx) 2777lb (approx)
Insulation rating Nil
Trailer tongue weight (approx) 65kg 143lb
Maximum chassis inclination 1O/1O
Maximum outrigger load 920kg 2028lb
Maximum allowable force 400N

■General Specifications MHP15/44 Mark II
page ii Rev B MHP13/35 & MHP15/44 V3 – 13619-2
General Specifications
SPECIFICATIONS MHP15/44 Mark II
Working height 15.2m 50'
Platform height 13.4m 44'
Rated load 227kg 500lb
Rated load (with rotator) 200kg 440lb
Platform size 1250 x 780 x 1070mm 4.1' x 2.6' x 3.5'
Platform construction Steel
Platform levelling Mechanical
Boom type Articulating
Horizontal reach 6.45m at 8m 21' 1" at 26' 4"
Maximum wind speed 12.5m/s 45kph 28mph
Turntable rotation 540Onon-continuous or 360Ocontinuous
Power source (std.) Gasoline engine 5.5hp
Hydraulic system Proportional electro/hydraulic
Stabilisation 4 independently operated hydraulic outriggers with safety
interlocks
Stabiliser footprint (max.) 3.7 x 3.6m 12' 1" x 13' 9"
Standard colour Snorkel orange base and covers, white turret and booms
Transport height 2.1m 6' 10"
Overall length 7.45m 24' 5"
Overall width - outriggers extended 3.95m 13'
Overall width - outriggers stowed 1.77m 5' 9"
Tyre size 185 R14
Brakes Hydraulic disc
Maximum towing speed 80kph 50mph
Maximum rated axle capacity 1750kg 3858lb
Weight (standard model) 1500kg (approx) 3306lb (approx)
Insulation rating Nil
Trailer tongue weight 90kg 198lb
Max chassis inclination 1O/1O
Maximum outrigger load 1040kg 2292lb
Maximum allowable force 400N

■Engine Specifications
MHP13/35 & MHP15/44 V3 – 13619-2 Rev B page iii
General Specifications
Engine Make Honda (gasoline)
Model GX 160
Engine type 4-stroke, over head valve, 1 cylinder
Displacement 163 cm3(9.9 cu-in)
Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)
Max. output 4 kW/4,000 rpm
Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm
Fuel gasoline
Fuel Grade automotive gasoline (unleaded or lowleaded preferred)
Fuel consumption 230 g/PSh
Cooling system Forced air
Ignition system Transistor magneto
PTO shaft rotation Counterclockwise
Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)
Oil Grade SAE 10W-30
■Classification
Group B Type 1
■AS1418.1 Group Classification
C3
■Commissioning Information
Commissioning of the machine consists of
performing the Pre Delivery and Inspection Report
(PDIR) satisfactorily.
This PDIR is performed by Snorkel or it's agent
before the machine is delivered.
A completed PDIR can be obtained, by request,
from the salesagent.

■Working Envelope MHP13/35 Mark II
page iv Rev B MHP13/35 & MHP15/44 V3 – 13619-2
General Specifications
13
12
11
10
9
8
7
6
5
4
3
2
1
METRES
METRES
432104
3
2
15 6 7
42.6
39.3
36
32.8
29.5
26.2
22.9
19.6
16.4
13.1
9.8
6.5
3.2
FEET
FEET
13.1 9.8 6.5 3.2 0 3.2 6.5 9.8 13.1 16.4 19.6 22.9

■Stowed Unit Dimensions MHP13/35 MKII
MHP13/35 & MHP15/44 V3 – 13619-2 Rev B page v
General Specifications
1.58m
.53m
3.46m
5.99m
(6.20m Includes optional rotator)
.51m
2.05m

■Working Envelope MHP15/44 Mark II
page vi Rev B MHP13/35 & MHP15/44 V3 – 13619-2
General Specifications
13
12
11
10
9
8
7
6
5
4
3
2
1
METRES
METRES
432104
3
2
15 6 7
42.6
39.3
36
32.8
29.5
26.2
22.9
19.6
16.4
13.1
9.8
6.5
3.2
FEET
FEET
13.1 9.8 6.5 3.2 0 3.2 6.5 9.8 13.1 16.4 19.6 22.9
58
16.4 26.2
16
15
14
52.5
49.2
45.9