Softing BC-700-PB User manual

© Copyright 2014 Softing Industrial Automation GmbH
Getting Started with PROFIBUS Tester 5 BC-700-PB
PROFIBUS Tester 5 BC-700-PB
User Manual
Version: MMA-NN-006005-EN-1408-1.01
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The information contained in these instructions corresponds to the technical status at the time of printing of it and is
passed on with the best of our knowledge. The information in these instructions is in no event a basis for warranty
claims or contractual agreements concerning the described products, and mayespeciallynot be deemed as warranty
concerning the qualityand durabilitypursuant to Sec. 443 German Civil Code. We reserve the right to make any
alterations or improvements to these instructions without prior notice. The actual design of products maydeviate from
the information contained in the instructions if technical alterations and product improvements so require.
It may not, in part or in its entirety, be reproduced, copied, or transferred into electronic media.
Disclaimer of liability
Softing Industrial Automation GmbH
Richard-Reitzner-Allee 6
85540 Haar / Germany
Tel: + 49 89 4 56 56-0
Fax: + 49 89 4 56 56-488
Internet: http://industrial.softing.com
Email: [e-mail]
Support: [e-mail]
The latest version of this manual is also available in the Softing download area at: http://industrial.softing.com.

Table of Contents
PROFIBUS Tester BC-700-PB- User Manual 3
Table of Contents
Chapter 1 ..................................................................................7
Introduction
................................................................................................ 71.1 About PROFIBUS Tester 5 BC-700-PB
................................................................................................ 71.2 About this document
..................................................................................................................... 7
Purpose1.2.1
..................................................................................................................... 7
Target group1.2.2
..................................................................................................................... 8
Conventions used1.2.3
..................................................................................................................... 8
Document history1.2.4
................................................................................................ 81.3 Scope of delivery
................................................................................................ 91.4 Optional accessories
..................................................................................................................... 9
D-sub adapter cable for testing live systems1.4.1
..................................................................................................................... 10
Adapter set for M12 connection technology1.4.2
..................................................................................................................... 10
Fieldbus shield digital leakage current clamp1.4.3
..................................................................................................................... 10
Adapter for testing PROFIBUS PA networks1.4.4
..................................................................................................................... 11
Spare rechargeable battery1.4.5
..................................................................................................................... 12
Service interfaces for PROFIBUS DP1.4.6
....................................................................................................... 12
Connection type D-sub
1.4.6.1
....................................................................................................... 13
Connection type M12
1.4.6.2
................................................................................................ 131.5 System requirements
................................................................................................ 141.6 Connectors and controls
Chapter 2 ..................................................................................15
Prepare device
................................................................................................ 152.1 Insert battery
................................................................................................ 162.2 Charge battery
Chapter 3 ..................................................................................17
Startup
................................................................................................ 173.1 Power-up
................................................................................................ 173.2 Power-up behaviour without USB connection
................................................................................................ 183.3 Power-up behaviour with USB connected
Chapter 4 ..................................................................................19
Power-off and sleep mode
Chapter 5 ..................................................................................20
Install software and connect to PC
Chapter 6 ..................................................................................21
Connection to PROFIBUS
................................................................................................ 216.1 General information
..................................................................................................................... 21
Possible side effects when testing a live bus6.1.1

PROFIBUS Tester BC-700-PB- User Manual
Table of Contents
4
..................................................................................................................... 21
Connection types6.1.2
..................................................................................................................... 22
Adapter cable6.1.3
..................................................................................................................... 22
Strain relief6.1.4
..................................................................................................................... 23
Using the security lock port6.1.5
..................................................................................................................... 23
Test locations6.1.6
................................................................................................ 236.2 Simple connection for tests during system shutdown
................................................................................................ 246.3 Connection for testing a live bus (DP)
..................................................................................................................... 25
Connection via D-sub connector with service socket6.3.1
..................................................................................................................... 26
Direct cable connection6.3.2
..................................................................................................................... 27
Connection via M12 connector6.3.3
................................................................................................ 276.4 Master simulator, topology scan and cable test
................................................................................................ 296.5 Connecting to PROFIBUS-PA networks
..................................................................................................................... 29
Test locations6.5.1
..................................................................................................................... 31
Requirements for analyzing a live bus6.5.2
..................................................................................................................... 31
Analyzing during system shutdown6.5.3
..................................................................................................................... 31
Bus connection6.5.4
Chapter 7 ..................................................................................32
Display and controls in stand-alone mode
................................................................................................ 327.1 Main display
................................................................................................ 327.2 User interface
................................................................................................ 347.3 Operating functions and softkeys
................................................................................................ 357.4 Device status
................................................................................................ 367.5 Menu functions
................................................................................................ 397.6 Organize and store test results
Chapter 8 ..................................................................................41
Import data into the PC
Chapter 9 ..................................................................................42
Licenses
Chapter 10 ..................................................................................43
Firmware update
Chapter 11 ..................................................................................44
Maintenance and service
Chapter 12 ..................................................................................45
Troubleshooting
Chapter 13 ..................................................................................47
Tips and tricks for cable testing
................................................................................................ 4713.1 Assessment criteria
................................................................................................ 4813.2 List of fault indications and remedial measures
................................................................................................ 5113.3 Metering the cable segment length correctly
Chapter 14 ..................................................................................53
Notes on battery use
................................................................................................ 5314.1 Lithium backup battery

Table of Contents
PROFIBUS Tester BC-700-PB- User Manual 5
................................................................................................ 5314.2 Rechargeable battery pack
..................................................................................................................... 53
Guidelines and warnings on battery use14.2.1
..................................................................................................................... 54
Charging14.2.2
..................................................................................................................... 55
Discharging14.2.3
..................................................................................................................... 55
Storage and transportation14.2.4
..................................................................................................................... 55
Battery life14.2.5
..................................................................................................................... 55
Battery warranty14.2.6
Chapter 15 ..................................................................................56
Technical data
Chapter 16 ..................................................................................58
Declarations by the manufacturer
Chapter 17 ..................................................................................59
Recycling

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Chapter 1 - Introduction
PROFIBUS Tester BC-700-PB- User Manual 7
1 Introduction
1.1 About PROFIBUS Tester 5 BC-700-PB
The PROFIBUS Tester 5 BC-700-PB is a powerful tool that allows full testing of the bus
physics and bus communication on PROFIBUS DP and PROFIBUS PA segments
(option). Using the integrated master simulator, you can also test the bus physics if the
PLC is currently not in operation, or individually check "suspicious" bus stations. The cable
test function examines the cabling in PROFIBUS DP segments, locates unwanted
reflections on the line and verifies proper termination of cable segments. The tool is
powered either by its built-in battery or through an external AC adapter.
The PROFIBUS Tester 5 BC-700-PB is the first battery-powered tester, which combines
the assessment of bus physics and bus communication as well as cable testing in one
device. It is therefore the only and truly mobile PROFIBUS diagnostic tool.
1.2 About this document
Read this manual before starting
For damages due to improper connection, implementation or operation
Softing refuses any liability according to our existing guarantee obligations.
CAUTION
Refer also to the safety precautions for battery and battery pack in section
Notes on battery use .
1.2.1 Purpose
This document describes PROFIBUS Tester 5 BC-700-PB. It provides information about
putting into service and also provides detailed information regarding its safe and correct
operation.
1.2.2 Target group
This document is addressed to operating staff which is adept in operating PROFIBUS-
systems such as:
Maintenance personnel
Commissioner
Application engineers and developers
Trainers
53

Chapter 1 - Introduction
8PROFIBUS Tester BC-700-PB- User Manual
1.2.3 Conventions used
The following conventions are used throughout Softing customer documentation:
Keys, buttons, menu items, commands and
other elements involving user interaction are
set in bold font and menu sequences are
separated by an arrow
Open Start Control Panel
Programs
Buttons from the user interface are enclosed
in brackets and set to bold typeface
Press [Start] to start the application
Coding samples, file extracts and screen
output is set in Courier font type
MaxDlsapAddressSupported=23
Filenames and directories are written in italic
Device description files are located in C:
\StarterKit\delivery\software\Device
Description files
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
Note
This symbol is used to call attention to notable information that should be
followed during installation, use, or servicing of this device.
Hint
This symbol is used when providing you with helpful user hints.
1.2.4 Document history
Document version
Modifications compared to the previous version
Version 1.00
none - initial document version
Version 1.01
Editorial modifications due to internal review
Order numbers for optional accessories added
New device status symbols added
New cable test note added
1.3 Scope of delivery
The PROFIBUS Tester 5 comes in a carrying case comprising:
Test tool with RS485 interface
Rechargeable battery pack (internal battery)
Wide-range power supply with European and US mains power cables
RS485 D-sub adapter cable BC-600-PB-CB-DSUB-2 "Standard" (cable petrol blue,
light connector) for PROFIBUS DP

Chapter 1 - Introduction
PROFIBUS Tester BC-700-PB- User Manual 9
USB cable, 3 m
Terminal block for trigger input/output
CD-ROMwith driver software, PC software and detailed integrated help system in
English and German
PROFIBUS Tester 5 BC-700-PB User Manual and Quick Startup Guide for the
PROFIBUS Diagnostics Suite PC software.
Figure 1: PROFIBUS Tester 5 BC-700-PB with carrying case
1.4 Optional accessories
1.4.1 D-sub adapter cable for testing live systems
This D-sub adapter cable is optimized for reduced influence on live PROFIBUS DP
segment operation. Thereby it is most suitable for testing of running plants. The risk of
critical influences on bus operation which can cause a plant standstill is significantly
reduced.
Note
When using this cable it is not possible to use the three active functions
master simulator, topology scan and cable testing (see Master simulator,
topology scan and cable test ).
27

Chapter 1 - Introduction
10 PROFIBUS Tester BC-700-PB- User Manual
Figure 2: D-sub adapter cable with reduced influence on bus operation
Softing Order No.: BC-600-PB-CB-DSUB-1
1.4.2 Adapter set for M12 connection technology
Using the M12 adapter set, you can connect the PROFIBUS Tester 5 to field devices with
M12 connectors. The set comprises an M12 adapter cable with special pin layout and an
M12 terminating resistor that you can screw on, if required.
Figure 3: Special adapter set for M12
Softing Order No.: BC-600-PB-CB-M12
1.4.3 Fieldbus shield digital leakage current clamp
When routing PROFIBUS cables in high-interference environments, electromagnetic
interference can affect the signal quality. By measuring the shield currents with the digital
leakage current clamp, you can locate EMC problem areas and take appropriate
countermeasures. The digital leakage current clamp is supplied in a handy case, including
measuring cables. There is also an empty compartment for the fieldbus shield digital
leakage current clamp in the carrying case of the PROFIBUS Tester 5 BC-700-PB.
Figure 4: Fieldbus shield digital leakage current clamp
Softing Order No.: PB-LSZ-CHB3
1.4.4 Adapter for testing PROFIBUS PA networks
The BC-700-H1 adapter and the supplied test equipment set allows to connect the

Chapter 1 - Introduction
PROFIBUS Tester BC-700-PB- User Manual 11
PROFIBUS Tester 5 to PROFIBUS PA network segments. It converts the MBP-coded
(manchester bus powered) PROFIBUS-PA signal to a format which is appropriate for the
RS-485 interface of PROFIBUS Tester 5. The POWER LED indicates if the BC-700-H1 is
correctly connected to PROFIBUS-Tester 5. If the PA-STATE LED is lit, the BC-700-H1
adapter is correctly connected to a PROFIBUS-PA network and detects a PROFIBUS-PA
DC feeding voltage greater than 9 Volts.
Figure 5: BC-700-H1 Adapter
Figure 6: Supplied test equipment set for connecting to PROFIBUS PA segments
Softing Oder No.: DDL-NL-006010 (Adapter and test equipment)
1.4.5 Spare rechargeable battery
Intensive use of PROFIBUS-Tester 5 during the work day may exhaust the rechargeable
battery faster than expected. Plus, charging and discharging will typically wear out the
battery pack over the time (refer to Notes on battery use ). PROFIBUS-Tester 5
contains an energy management. If the measures for energy saving are not sufficient or
are perceived as a disturbance it is recommended to operate on the device in conjunction
with an external power supply. Alternatively the user may use a spare rechargeable
battery.
53

Chapter 1 - Introduction
12 PROFIBUS Tester BC-700-PB- User Manual
Figure 7: Rechargeable battery pack
Softing Order No.: ABA-NN-006012
1.4.6 Service interfaces for PROFIBUS DP
1.4.6.1 Connection type D-sub
The D-sub service interface provides a PROFIBUS access point for testing if the existing
D-sub connectors have no service socket or if the bus stations are connected via a
terminal block. The service interface can power the terminating resistor of the D-sub
connector. You can thus use it as an active bus termination at the beginning or end of the
bus.
If the PLC allows dropping and adding bus stations on the live bus, you will need this
external bus termination to be able to exchange the first and last bus stations without
causing problems on the bus.
The compact unit is rail mounted like a terminal block and powered by an external 24 VDC
power supply. The package includes a 90° angled PROFIBUS connector with a
switchable terminating resistor.
Figure 8: D-sub service interface for testing a live bus
Softing Order No.: BC-PBMB-PB-S

Chapter 1 - Introduction
PROFIBUS Tester BC-700-PB- User Manual 13
1.4.6.2 Connection type M12
The M12 service interface comprises an IP68 rated T piece, an end cap for the service
output of the T piece, and a 1 m PROFIBUS DP cable fitted with a male/female M12
connector on each end.
Figure 9: M12 service interface for testing a live bus
Softing Order No.: BC-M12DP-PB
1.5 System requirements
Hardware
PC
USB 2.0
Operating system
Windows XP (with Microsoft Windows .NET Framework 3.5 installed) or
Windows 7 (32 bit or 64 bit) or
Windows 8 and Windows 8.1 (32 bit or 64 bit)

Chapter 1 - Introduction
14 PROFIBUS Tester BC-700-PB- User Manual
1.6 Connectors and controls
Figure 10: Connectors, buttons and status displays on the PROFIBUS Tester 5 BC-700-
PB

Chapter 2 - Prepare device
PROFIBUS Tester BC-700-PB- User Manual 15
2 Prepare device
2.1 Insert battery
Switch off device and disconnect charger
Always switch off the device and disconnect the charger before removing or
installing the battery.
1. Take a screwdriver (Philipps) and open the head screws on the back side of the
device.
2. Remove the back cover.
Figure 11: Removing the back cover of PROFIBUS-Tester 5
3. Make sure that the provided battery is free of damage such as missing insulation of
wire leads, puncture or deformation. Insert the provided battery (standard accessory).
The connecting plug is protected against polarity reversal. Check that the connecting
plug is properly connected.
4. Mount the back cover and fix the screws.

Chapter 2 - Prepare device
16 PROFIBUS Tester BC-700-PB- User Manual
2.2 Charge battery
Your battery has been partially charged at the factory. If the PROFIBUS Tester 5 indicates
a low charge, do the following:
1. Connect the external AC adapter (standard accessory) to a wall outlet.
2. Connect the external AC adapter to the PROFIBUS Tester 5.
3. The PROFIBUS-Tester 5 will automatically start charging. The power key on top of
the PROFIBUS Tester 5 is going to blink equally during the charge process. The
graphical display remains switched off. The device is fully charged if the power key
flares up very shortly.
Alternatively you may power on the device in order to receive additional information
about the charge process. The battery charge level indicator is located at the upper
left corner of the screen.
the battery is being charged (white flash symbol).
the PROFIBUS-Tester 5 is fully charged (without mains charger connected)
the PROFIBUS-Tester 5 is fully charged (with mains charger connected)
4. You can disconnect the AC adapter from the device, then from the wall outlet. We
recommend switching off the device in order to save energy.
Hint
You do not need to charge the battery for a specific length of time, and you
can use the device while it is charging.

Chapter 3 - Startup
PROFIBUS Tester BC-700-PB- User Manual 17
3 Startup
Hint
You can find information on the installation of PROFIBUS Diagnostics Suite
and on the corresponding drivers in section Install software and connect to
PC and in the PROFIBUS Diagnostics Suite User Manual.
3.1 Power-up
1. Acclimate to room temperature
Before being connected to the AC mains power, the PROFIBUS Tester 5 and the AC
adapter must be acclimated to room temperature to avoid condensation. This may
take up to 60 minutes.
2. Switch on
Switch on the tool by pressing the power key at the upper front edge. Make sure that
you have either connected it to a power supply, or that you have inserted the battery.
The display lights, performs a self-test and the splash screen is shown.
Hint
We recommend operating the device solely using the wide-range power
supply supplied or using the integrated battery to avoid equalizing currents
which can falsify the test results.
The tool is powered by a built-in three cells lithium ion accumulator with 11.1 VDC.
Alternatively the tool can be powered by 24 VDC through the external wide-range power
supply.
3.2 Power-up behaviour without USB connection
If not connected to an USB port, the PROFIBUS Tester 5 starts up in stand-alone mode
(see Display and controls in stand-alone mode ) and is immediately ready for testing.
During program start-up the splash screen is shown for a few seconds and displays "USB
NOT CONNECTED":
Figure 12: Splash screen – starting without USB-connection
20
32

Chapter 3 - Startup
18 PROFIBUS Tester BC-700-PB- User Manual
3.3 Power-up behaviour with USB connected
Install drivers before connecting
Make sure the required USB drivers are installed before connecting the test
tool to the PC or notebook. You can find them on the PROFIBUS
Diagnostics Suite PC software CD.
On successful completion of the self-test, the PROFIBUS Tester 5 displays:
Figure 13: Power-up display when USB connected
When you start the PROFIBUS Diagnostics Suite control and evaluation software on your
computer and select the PROFIBUS Tester and a network for testing in its user interface,
the test tool switches to PC mode.
At this point, you can also start a firmware update instead of using the control and
evaluation software (refer also to Firmware update ).
The display shows:
Figure 14: Display at testing with PC software
43

Chapter 4 - Power-off and sleep mode
PROFIBUS Tester BC-700-PB- User Manual 19
4 Power-off and sleep mode
Power-off
Press power key for more than three seconds in order to power-off the device.There is no
power consumption during the device being powered off. The device can be stored for
long a period of time.
Activate sleep mode
If you want to change manually to sleep mode, actuate shortly the power key. During sleep
mode the PROFIBUS-Tester 5 is saving energy and the power key will blink slowly.
If a measurement function is currently active, it is not possible to switch to sleep mode.
Depending on the settings in energy management, the PROFIBUS-Tester 5 may
automatically change to sleep mode after a predefined period of time.
Return to normal operation mode
You can recover normal operation very quickly by shortly actuating the power key a
second time. The lastly shown menu screen will be displayed which was active before
changing to sleep mode.
Automatic power-off
If the PROFIBUS-Tester 5 is in sleep mode for more than 2 hours, it will automatically
power-off.

Chapter 5 - Install software and connect to PC
20 PROFIBUS Tester BC-700-PB- User Manual
5 Install software and connect to PC
Installing
Install the software and the required drivers from your PROFIBUS Diagnostics Suite CD-
ROM. For detailed installation instructions refer to the supplied Quick Startup Guide.
Connecting to a PC
Use the included USB cable to connect the tool to a PC or notebook.
Always connect directlyto an USB port
We recommend connecting the unit directly to an USB port (USB 2.0) on the
PC or on the notebook. When you use external USB hubs, notebook docking
stations or USB 3.0 ports for connection, problems may occur.