SOLTOP Duraklick HSS User manual

HSS-
Height safety system
Assembly instruction

2
For mounting you need the mounting set:
Drilling template for floor rail for the single
fixing points
Drilling template for floor rail for the single fixing
points
Metal drill 11,5 mm, 10,5 mm und 8,0 mm
2 x Special drill for sinking of the fitings
2 x Ratchet wrench 17 mm
Allen Key 6 mm
Socket Wrench 8 mm
Metal file
Yardstick or tape measure
+ Cordless screwdriver
+ Assembly paste for stainless steel screws
(please order as well)
Introduction and Overview
The Duraklick height safety system
consists of the following components:
Fitting pieces are made
during assembly
step in / out
HSS-rail in different lengths 1m, 3m und 6m
rail curve e.g. 90 ° also available in
other angles
rail connector rail switch
single fixing point
Spacer
(optional to raise the
system)
Each HSS comes with two „equipment sets“. These bags contain the
equipment necessary for securing one person
rail runner
Full body harness
Guided Fall Arrest Device
Type AM4 with shock
absorber
clap rail runner
(optionally)
fixing point with cantilever






hight safety
device
7
8
9
9
8
Assembly paste for stainless
steel screws
(please order as well)

3
TIP Photograph roof
damage!
The Duraklick HSS is a personal safety device and was spe-
cially developed for the Duraklick PV mounting systems. It can
be installed on all systems (SR, EW, GR and ECO). The safety
system may only be installed by Duraklick certified fitters. It
must be installed according to the specifications in these in-
stallation instructions.
1. Anchor devices
Anchor devices Type D and E according to DIN EN 795,
CEN/TS 16415:2013 Type: Duraklick-HSS-Hight Safety Sys-
tem tested by DEKRA EXAM GmbH according to dynamic
and static load capacity according to item 4.4.4 und 4.4.5
DIN EN 795:2012 und CEN/TS 16415:2013 am 06.03.2013.
Approved for max. 4 persons at the same time.
2. Equipment sets (case/bag)
The cases/bags containing the equipment sets (safety
harness, fall protection runner, fall arrester/ AM4 fall arrester)
should be stored near the entrance or roof access.
3. Protection during assembly
Please ensure that you are properly secured against falling
during installation! For safety reasons, work in the fall area
must not be carried out alone
Photograph roof damages!
Before installation, it should be checked whether there is any
damage of any kind - especially water seepage or damage
to the roof cladding. These should be documented with the
digital camera to avoid later recourse claims.
Clean roof
Drilling and metal chips must be removed from the roof! Do
not place any screws or sharp tools on the roof foil!
The roof membrane could be damaged!
General instructions and preparations
Clean roof!
!
The installation of the HSS height safe-
ty system may only be carried out by a
certified fitter.
Attention!
!
Gloves!
Wear gloves during assembly!
Risk of injury from sharp edges!
!
Instruction manual

4
1. Planning and requirements
Each Duraklick and HSS system is planned by Soltop
for the respective PV system and the installing
company receives an installation plan.
1. Delivery check
Immediately after delivery, check the components for
completeness and possible damage.
1
2
3
4
5
6
7
8
9
10
11
12
13
13 12 11 10 9 8 7 6 5 4 3 2 1
Feld Grundschule
Breite: 22.66 m
Länge: 24.96 m
Leistung: 39.62 kWp
Modulanzahl: 139
Sprungmaß: 2.00 m
Modullänge: 1.690 m
Module pro Reihe: 13
Anzahl Reihen: 13
30
we
g
fallende Module:
Objektname:
DE_München_Emmy-Noether-
Straße_200099
Kommission:Grundschule / Leopoldsed erstellt von: uwe.lorinser
erstellt am: 28.02.20 08:15
Feld 1 von 1
Schraffierte Fläche ist Überstand und kann ab
g
elän
g
t werden
Lageplan
2
,
70m Dur
a
4
,
70m Dur
a
6
,
00m Dur
a
Dehnun
g
skl.
zz
xx xx x xx
x x x x
xxxxxx
x xx xxx
#
#
4x6m
4x6m
4x6m
1x3m
1x3m
12x6m
4x Kurve
2x ein+aus
12x Lang
11x kurz
108m Seil
100 Klemmen
3x Motagepaste
1x Sperrschild
25 Verbinder
Key:
Guide rail
+Switch - 3 or 4 track
OEndstop
#Entry / Exit
xAnchor point HSS-D long
xAnchor point HSS-D short
xAnchor point 45°
Wire rope stainless 5mm

5
1.Checking the conditions
Before starting the installation, check the dimensions
and specifications in the planning with the actual condi-
tions. It is possible that a PV system was built differently
than originally planned.
Very important:
- Minimum compound
Minimum size of the module field must be 3 x 4
modules. The minimum weight of the plant must be
460.00 kg (incl. ballast).
Position of the entry/exit
For safety reasons, the entrances must be at least
2.50m away from the nearest fall edge. The entry can
also be integrated into existing guardrails or railings.
(Not applicable for a ring installation. Here there are no
entrances and the folding fall protection runners are
used).
Placement of the anchor points
The anchor points are mounted on the floor rails. The
standard distance is 3 m to 4.5 m - only in special
cases a distance of up to 6 m is permitted.
Requirements for the floor rails
Don´t install short rails (0.70 m and 1.40 m) at the be
ginning and end of a composite where anchor points
are to be installed.
The profile connectors ot the floor profiles can only
withstand a maximum of 9 kn, so short rails must
always be placed in the middle of the compound or
secured accordingly.
2. Important dimensions
Disantance floor rail to support: min.15cm
Minimum compound 3 x 4 modules
Distance from entrance to roof edge of min. 2.50 m
Distance from floor rail to windshield: min.15cm
minimum 2,50 m
Standard distance of anchor points is 3m to 4,50 m