Somerset CDR-2000 User manual

CDR-2000 & CDR-1550
Front Operated Dough Roller
OPERATIONS MANUAL
SOMERSET INDUSTRIES
1-3 ESQUIRE RD. •N. BI LLERICA, MA 01862 •USA •978-667-3355
Email: [e-mail]
Web: www.smrset.com
WARNING!!! DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT
PRESSING THE RED BUTTON AND UNPLUGGING THE ELECTRICAL CORD
FROM THE POWER SUPPLY. KEEP YOUR FINGERS AND HANDS FROM THE
ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE. DO NOT
OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE
MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED,
IMMEDIETLY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM
THE POWER SOURCE. CALL THE FACTORY OR A QUALIFIED SERVICE
REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL
PERMITTED BY THE SERVICE TECHNICIAN.

MACHINE INSTALLATION
Cut off the Fastener wrapped around the machine and
the base. Lift the machine straight up out of the
wooden base. Install the machine in its final position
or temporarily secure it to a solid surface. Wipe off
any dirt that may have accumulated during shipping.
(Use a soft cloth) Check the nameplate for correct
voltage and frequency. Plug the machine to the proper
power source that matches the nameplate requirements.
For the machine to operate verify:
1. All scrapers are installed & secured properly.
2. The safetycover is closed & secured with two thumbscrews.
3. The emergency stop (E-Stop) is in RESET. (Turn clockwise to verify)
Press the green button (start) switch and the machine will start.
MACHINE SET UP
The thickness of the final product is determined by the gap between the
rollers. Machines leaving the factory are adjusted as follows:
The top rolldial isaligned with the number 4.
The bottom roll dial is aligned with the number 2.
If these numbers are not correct or your product requires other adjustments, please make
adjustments as follows:
•Loosen the bottom clamping knob
•Move the handle such that the dial points close to your desired line.
•Tighten the clamping knob
You may adjust both handles in any direction to produce the final product thickness you
require. Please note that the dial numbers are for reference only. With very little practice,
the rollers can be adjusted so that a perfectly round piece of dough can be made with no
waste.
Make sure the safety cover is closed and secured by the two thumbscrews when operating the
machine.
!! Machine will not operate whensafety cover is open or not secure !!
!! Check that Emergency Stop is not pressed in !!

DOUGH PREPARATION
For best results, the dough to be rolled should be at room temperature.
The size and shape of the dough ball affects the size and shape of the finished crust. For
round crusts, take a round piece of dough and flatten it slightly.
Dust the dough pieces with flour before putting them in the machine.
OPERATINGPROCEDURE
The dough comes through the first pair of rollers, oblong in shape, and from the second set of
rollers round in shape.
The rollers are easily adjustable to any thickness of pizza dough or crust you may need.
For example, if making a 10” diameter of dough, set the top roller adjustment so that the
dough comes out 10” long, and set the bottom roller adjustment so that it stretches to 10” in
the other direction. The machine has the most success by setting the dough thickness on the
handles using a 2 to 1 ratio of the top and bottom roll settings. This set up will give you the
most success for getting a perfectly round piece of dough
If dough does not slide easily on the discharge trays, dust the trays with flour.
If the dough tears or the machine makes a thumping sound, this indicates that the dough is too
thick to go through that particular setting of the rollers, which means your roller adjustment
has to be opened more, or the dough is too cold and stiff and may require a longer rest period
before use.
OPERATION
LOAD THE DOUGH INTO THE CHUTE
The dough is rolled
through the first set of
rollers, turn the
elongated piece of dough
¼ of a turn,
and at the same time
push it back to wards the
second set of rollers.
The rounded piece of dough
comes out on the discharge tray.
!!WARNING!!
Never operate the machine
without the guards, safety
cover, or scrapers in place!
Keep your hands and
fingers away from the
chute!
Never force the dough
down into the chute with
your hands!
!!WARNING!!
TIP: If your application requires an elongated piece of dough, Do not rotate the dough for the
second pass.

!!WARNING!!
Never operate the machine without the guards, safety cover, or scrapers in
place!
Keep your hands and fingers away from the chute!
Never force the dough down into the chute with your hands!
If the dough gets stuck:
1. Press the red switch to stop the machine.
2. Open the safety cover.
3. Remove the dough
Use the EMERGENCY STOP (E-STOP) only for emergencies
Never use oil or grease on any of the mechanical parts of the machine
!!WARNING!!
CLEANING
After all the Scrapers are removed:
1. Clean the rolls with a clean cloth
DO NOT USE WATER WITH THE CLOTH
APPLY A THIN FILM OF COOKING OIL WITH A CLOTH
2. Brush or wipe the sides of the machine and the trays
3. Clean all the scrapers and verify they are not worn
4. All beveled edges should be smooth and not knicked.
5. Install the scrapers in the opposite order of removal.
6. Close the safety cover and secure it with the two thumb screws.
7. Press the green start switch when the machine is ready to use.
Equipment food-contact surfaces should be clean to sight and touch.
Equipment food-contact surfaces should be sanitized.
!! CAUTION !!
THIS MACHINE IS MAINTENANCE FREE.
NEVER USE OIL OR GREASE ON ANY OF THE MECHANICAL PARTS OF
THE MACHINE.
ALL MECHANICAL PARTS ARE PERMANENT SELF LUBRICATED.

Removing & Installing scrapers
!! CAUTION !!
DISCONNECT THE POWER CORD OF THE MACHINE BEFORE
Open the safety cover by loosening the two thumb screws.
Scraper # 1 All scrapers are readily removable.
#1 is located behind the rollers in the
back ofthe machine.
This scraper should sit ontop ofthe
scraper pins and point between the
middle and bottomrolls.
When springs are latched, the
beveled side ofthe scraper willpush
up against the middle roll.
Scraper # 2 & 3
Scraper # 4
#2 &#3 attachto one another. The
#2 scraper lies ontopofthe scraper
pins and the beveled edge pushes
towardsthe top roll.
The springs fromthe #2 scraper
attach to the #3 Scraper forcing the
slots in the shaft to go inside the
scraper pins. The #3 beveled edge
pushes against the middle roll and
acts as a guard also.
#4 is located under the discharge
trayand presses up against the
bottom roll.
The slotsonthe scraper rest ontop
ofthe scraper pins pushing the
plastic blade against the bottom
roll. The springs latch onto the
slotted pins under the scraper pins.

Quick Tips & Troubleshooting
Never use the emergency stop as an on and off switch. The emergency stop is to be
used only in emergency situations.
Clean the rolls with a dry cloth. (NEVER USE WATER)
Install the scrapers in the opposite order of their removal.
Close the safety cover and secure it with the 2 thumb screws.
Turn the power ON, and the machine is ready to use.
If the machine does not start:
1. Check if the AC Power is available
2. Is the plug connected?
3. Make sure the cover is down securely
4. All scrapers are installed properly
If rolls ever start to squeal due to dryness, remove and clean the scraper blades thoroughly
and rub the beveled edge with cooking oil, like vegetable or canola. This technique will
remove the squealing sound you get from friction between the roller and the dry scraper.
!! CAUTION !!
THIS MACHINE IS MAINTENANCE FREE.
NEVER USE OIL OR GREASE ON ANY OF THE MECHANICAL PARTS OF
THE MACHINE.
ALL MECHANICAL PARTS ARE PERMANENT SELF LUBRICATED.

N/A
REV
D
2000-PART NEW -- C
C
8 7 6 5 4 3 2 1
REVISIONS
35 5
48
47
F
REV. DESCRIPTION DATE APPROVED
F
6
10 50
28
43
E 22 E
9
14 24
42
32 49
40
3 27
D D
58 23
21 20
8
26 12 13
15
58 11
C16
20
60 2
17
33
36
B 41 B
12
7
13 11
25 44 52
30
34 64 58 4
21
20 61 59 31 29 18
A
51 57 45
9 39
37
UNLES S OTHERWISE SP ECIFIED:
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX .015 [ .4]
.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX .0005 [ .013] ANGULAR: 1
SOMERSET INDUSTRIES, INC.
A
NORTH BILLERICA, MA 01862
TITLE:
2000 EXPLODED
PROPRIETARY AND CONFIDENTIAL
INTERPR ET DRAWIN G PER:
NAME DATE
10 56 1 54
THE INFORMATION C ONTAINED IN THIS
DRAWING AND ASSO CIATED CAD DATA
FILES IS THE SOLE PRO PERTY OF
SOMERSET INDU STRIES. IT MAY NOT
BE REPRODUCED IN PA RT, OR AS A
ANSI Y14.5M - 1982
MATERI AL
SEE NOTES
FINISH
DRAWN
CHECKED
ENG APPR.
G. HURLEY12/18/2012
SIZE
D
DWG. NO.
2000-PART
REV
C
8 7 6
5
WHOLE, OR SENT TO ANY O THER VENDOR,
WITHOUT THE EXPR ESS WRITTEN
CONSENT OF SO MERSET INDUSTRIES.
4 3 2
DATABASE:SOLIDWORKS
MFG APPR.
Q.A.
SCALE: 1:2.2W 5 EIGHT N/A
1
SHEET 1 OF 2

1
3
11
2
1
1
1
N/A
REV
D
2000-PART NEW -- C
F
2
1
1
8 7 6 5 4 3 2 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 2000-010 FRAME CDR-2000 MAIN
WELDMENT
BASE, RIGHT SIDE 1
2000-015 LOCATOR PLATE 1
3000-409 SCREW, 3/8-16X1 HEXHD SS 4
3010-203 PEM, FHS-207-8 4
3010-201 PEM, YC3-16144 2
3010-206 PEM, FHS 420-12 4
2000-024 SUPPORT CHANNEL 1
SIDE, LEFT 1
2000-014 FILLER, LEFT SIDE 1
3010-203 PEM, FHS-207-8 4
3010-201 PEM, YC3-16144 2
3010-212 PEM, FHS-440-6 4
3010-205 PEM, FHS-832-6 6
3010-204 PEM, FHS-0518-8 4
E
0500-015 LOCATOR HSG #10 2
PARTITION, LASERED 1
ANGLE, BACK LASERED 1
CHANNEL, TOP 1
CHANNEL, HINGE 1
CHANNEL, INTAKE 1
2000-035 BOARD, DISCHARGE 1
3000-303 NUT, FLANGE 1/4-20 2
3010-153 STUD, SCRAPER 2" 1
2000-431 SHAFT,ALIGNMENT, IDLER
SUPPORT
D 3000-102 WASHER, LOCK SPLIT 5/16 3
3000-406 SCREW, 5/16-18 X 3/4 HEXHD GR8 3
3000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED
SELFTAP
4000-233 SPACER, HEX 0.5 X 1.0 4
2000-415 LEG, ASM COMPLETE 4
4000-200 INSERT, LEG ADJ 1
2000-413 LEG, WELDMENT TUBE&PLUG 1
2 2000-401 ROLL ASM LOWER 1
2000-407 SHAFT, UPPER AND LOWER 1
2000-457 ROLL SYNTHETIC/PIPE 20" 1
2000-403 PIPE ROLL 21.110 1
2000-451 ROLL ETF 00039TIVAR 20.125 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
BRACKET, DISK 2
3010-302 PIN, 21S 187-125 1
52000-120 COVER,SAFETY ASSY 1
COVER, SAFETY 1
HOPPER, SAFETY 1
2000-124 BAR, SAFETY 1/4 3
4000-150 MAGNET,SAFETY COVER 1
3010-500 RIVET, 1/8 X .375 1
2000-123 HINGE, SAFETY COVER 2
62000-301 PANEL, LOUVERED 1
72000-302 COVER, HOUSING 1
82000-231 ECCENTRIC PLATE 2000 1
93000-101 WASHER LOCK #10 INT TOOTH 18
10 3000-402 SCREW, 10-32 X 3/8 TRUSS PH SS 19
11 3000-201 WASHER, FLAT 3/8 2
12 3000-103 WASHER, LOCK SPLIT 3/8 2
13 3000-409 SCREW, 3/8-16X1 HEXHD SS 2
14 2000-500 SCRAPER COMPLETE #1 1
2000-520 SHAFT, SCRAPER #1 2000 1
2000-510 SCRAPER #1 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-150 STUD, SCRAPER 6 1/4" BENT 2
3000-306 NUT, HEX 1/4-20 2
4000-251 SPRING, SCRAPER 2
15 2000-501 SCRAPER,COMPLETE #2 1
2000-521 SHAFT, SCRAPER #2 2000 1
2000-511 SCRAPER #2 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-100 STUD,SCRAPER 21/32 BENT 2
4000-251 SPRING, SCRAPER 2
3000-306 NUT, HEX 1/4-20 2
16 2000-502 SCRAPER,COMPLETE #3 1
2000-512 SCRAPER #3 1
2000-522 SHAFT, SCRAPER #3 2000 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-151 STUD, SCRAPER 1 3/8" 2
ITEM
NO. PART NUMBER DESCRIPTION QTY.
23 2000-417 PLATE, ADJUST 2
24 2000-423 HANDLE, ROLL ADJUST 2
25 2000-230 PLATE, TAKEUP SUPPORT 1
26 4000-521 SPROCKET 41B11 W/ BUSHING 1
4000-501 SPROCKET 41B11H TAKEUP 1
4000-551 BUSHING 08DU14 GARLOCK 1
27 3000-408 SCREW, 3/8-16 X 3/4 CARRIAGE
BOLT
28 4000-400 KNOB, LOCKING 2
29 2000-627 SWITCH PLATE, GEN 2 1
2000-335 SWITCH PLATE 1
SWITCH POWER RED 1
SWITCH POWER GREEN 1
5000-226 E-STOP 1
5000-228 LABEL, E-STOP 2
30 5000-225 SWITCH, ELECTRONIC 2
31 3000-204 WASHER, FLAT #4 4
32 2000-632 RELAY 110 VAC 1
2000-328 BRACKET, RELAY 1
3010-205 PEM, FHS-832-6 3
3010-206 PEM, FHS 420-12 1
5000-230 HARNESS, POWER MOLDED 1
5000-150 RELAY, 120 VAC 1
3000-416 SCREW, 8-32 X 1 PAN HD PH 1
3000-300 NUT, FLANGE 8-32 3
33 4000-502 SPROCKET 41B16H X 3/4 W/ KEY 1
34 4000-361 CHAIN 41 RIV 86 INCL 1 C/L
(2000)
35 4000-301 BUMPER, 3M 2
36 5000-130 MOTOR/BASE ASSY BALDOR
3/4HP
5000-108 GEARMOTOR, BALDOR 3/4HP 1
3000-414 SCREW, 5/16-18 X 1 HEXHD 4
3000-305 NUT, FLANGE 5/16-18 4
2000-019 BASE, MOTOR W/ STUDS 1
2000-018 BASE,MOTOR 1
3010-215 PEM, FH 518-8 ZI 9
37 3000-305 NUT, FLANGE 5/16-18 9
38 5000-276 BUSHING, 90 STR REL HEYCO1320 1
39 5000-278 BUSHING, FINGER .625 HOLE 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
63 5000-272 CABLE TIE, 3M 5
64 3000-104 WASHER, LOCK SPLIT #4 4
65 5000-261 ORANGE WIRE NUT 5
F
E
D
C 4000-100 BEARING, R12RS ROLL 2
2000-412 SPROCKET 41B18H ROLL 1
2000-317 DISC LOWER COMPLETE 1
2000-321 DISC, LOWER 1
2000-023 BRACKET, DISC 2
3010-302 PIN, 21S 187-125 3
3000-225 WASHER, NYLATRON 1.50 2
2000-411 ECCENTRIC, UNIVERSAL 2
3 2000-400 ROLL ASM UPPER 1
2000-407 SHAFT, UPPER AND LOWER 1
3000-306 NUT, HEX 1/4-20 2
4000-151 MAGNET,SCRAPER SHAFT 1
17 2000-503 SCRAPER, COMPLETE #4 1
2000-523 SHAFT SCRAPER #4 2000 1
2000-513 SCRAPER #4 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-152 STUD, SCRAPER 2 1/2" 2
3000-306 NUT, HEX 1/4-20 2
4000-251 SPRING, SCRAPER 2
40 3000-403 SCREW, 1/4-20 X 1/2 THUMB C
W/SHOULDER
41 3000-303 NUT, FLANGE 1/4-20 8
42 3000-302 NUT, ACORN 1/4-20 4
43 3000-404 SCREW, 1/4-20 X 3/4 HEXHD 4
44 3000-309 NUT, HEX 4-40 4
45 5000-317 LABEL, NSF 1
46 5000-314 LABEL, "DO NOT OPERATE..." 1
47 5000-312 LABEL, "SOMERSET" 3" 1
48 5000-313 LABEL, "KEEP FINGERS..." 1
LABEL, CCW INDICATOR
2000-457 ROLL SYNTHETIC/PIPE 20" 118 2000-600 TRAY, INTAKE ASSY 149 5000-316 GRADUATED 1
2000-403 PIPE ROLL 21.110 1
B 2000-451 ROLL ETF 00039TIVAR 20.125 1
4000-100 BEARING, R12RS ROLL 2
2000-412 SPROCKET 41B18H ROLL 1
2000-318 DISC, TOP COMPLETE 1
2000-320 DISC, TOP 1
2000-300 TRAY, INTAKE 1
3010-206 PEM, FHS 420-12 7
2000-304 BOARD, INTAKE 1
2000-303 BOARD, INTAKE 1
3010-206 PEM, FHS 420-12 2
SCREW, 6 X 3/8 HEX WSH SLOTTED
50 5000-315 LABEL, CW INDICATOR
GRADUATED B
51 5000-311 LABEL, ETL 1
52 2000-119 GUARD, OPTIONAL LWR RLR 1
53 3000-106 WASHER, LOCK SPLIT 1/4 2
54 3000-410 SCREW, 1/4-20 X 1/2 HEXHD 2
2000-023 BRACKET, DISC 23000-401 SELFTAP 655 3000-340 SCREW, 10-32 X 1/4 SET HEX 4
3000-225 WASHER, NYLATRON 1.50 2
3010-302 PIN, 21S 187-125 3
2000-411 ECCENTRIC, UNIVERSAL 2
4 2000-402 ROLL,ASM MIDDLE UHMW 20" 1
3000-306 NUT, HEX 1/4-20 2
19 3000-300 NUT, FLANGE 8-32 9
20 3000-102 WASHER, LOCK SPLIT 5/16 7
21 3000-405 SCREW, 5/16-18 X 1/2 HEXHD 7
56 4000-300 LEG TIP RUBBER 4
57 4000-011 SPACER .50ID X .78OD X .123 PL 1
58 3000-225 WASHER, NYLATRON 1.50 3
59 2000-630 SPROCKET 41B11H IDLER
W/BUSHING
2000-408 SHAFT, MIDDLE 20 1
A 2000-457 ROLL SYNTHETIC/PIPE 20" 1
22 2000-418 SPACER TUBING 42000-430 SPROCKET 41B11H IDLER 1
4000-550 BUSHING, GARLOCK 1UNLE SS OTHERWISE SPE CIFIED:
SOMERSET INDUSTRIES, INC.
A
NORTH BILLERICA, MA 01862
2000-403 PIPE ROLL 21.110 1
2000-451 ROLL ETF 00039TIVAR 20.125 160 4000-252 SPRING, EXTENSION, 4LG X .5 DIA.
X .063
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX .015 [ .4]
.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX .0005 [ .013] ANGULAR: 1
TITLE:
2000 EXPLODED
4000-100 BEARING, R12RS ROLL 261 2000-428 ARM, IDLER 1
PROPRIETARY AND CONFIDENTIAL INTER PRET DRAWI NG PER:
NAME DATE
2000-412 SPROCKET 41B18H ROLL 1
2000-316 DISC MIDDLE COMPLETE 1
62 4000-303 LEG, BUMPER 1
THE INFORMATION C ONTAINED IN THIS
DRAWING AND ASSO CIATED CAD DATA
FILES IS THE SOLE PRO PERTY OF
SOMERSET INDU STRIES. IT MAY NOT
BE REPRODUCED IN PA RT, OR AS A
ANSI Y14.5M - 1982
MATERI AL
SEE NOTES
FINISH
DRAWN
CHECKED
ENG APPR.
G. HURLEY12/18/2012
SIZE
D
DWG. NO.
2000-PART
REV
C
2000-319 DISC, MIDDLE 1
WHOLE, OR SENT TO ANY O THER VENDOR,
WITHOUT THE EXPR ESS WRITTEN
CONSENT OF SOM ERSET INDUSTRIES. DATABASE:SOLIDWORKS
MFG APPR.
Q.A. SCALE: 1:2.5WEIGHT N/A SHEET 2 OF 2
8 7 6
5
4 3 2 1

N/A
REV
D
1550-PART NEW -- D
D
8 7 6 5 4 3 2 1
REVISIONS
REV. DESCRIPTION DATE APPROVED
33
F12
57
9 27
F
28
34 33
E
45 19
18 30 14 46 47 E
22
48 5
15
31 D
2
13
39
38
16
17
36
59
C 11 37
36
37
6 40
C
7
3
8
B 39 38 56
40 B
26
A
34 33
37 36
20 55
54
23 41
21
1
53 25
44 42
43
35
61
58 32
52
4
10
UNLES S OTHERWISE SP ECIFIED:
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX .015 [ .4]
.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX .0005 [ .013] ANGULAR: 1
SOMERSET INDUSTRIES, INC.
A
NORTH BILLERICA, MA 01862
TITLE:
1550 EXPLODED
PROPRIETARY AND CONFIDENTIAL
INTERPRET DRA WING PER :
NAME DATE
60 THE INFORMATION C ONTAINED IN THIS
DRAWING AND ASSO CIATED CAD DATA
FILES IS THE SOLE PRO PERTY OF
SOMERSET INDU STRIES. IT MAY NOT
BE REPRODUCED IN PA RT, OR AS A
ANSI Y14.5M - 1982
MATERI AL
SEE NOTES
FINISH
DRAWN
CHECKED
ENG APPR.
G. HURLEY12/18/2012
SIZE
D
DWG. NO.
1550-PART
REV
D
8 7 6
5
WHOLE, OR SENT TO ANY O THER VENDOR,
WITHOUT THE EXPR ESS WRITTEN
CONSENT OF SOM ERSET INDUSTRIES.
4 3 2
DATABASE:SOLIDWORKS
MFG APPR.
Q.A.
SCALE: 1:2
1
WEIGHT N/A
SHEET 1 OF 2

2000-015
LOCATOR PLATE
1
3010-219
PEM, HFH-0616-16ZI
4
3010-201
PEM, YC3-16144
2
3010-203
PEM, FHS-207-8
4
3010-206
PEM, FHS 420-12
4
3
11
2
6
N/A
REV
D
1550-PART NEW -- D
1
1
1
1
8 7 6 5 4 3 2 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 1550-010 FRAME CDR-1550 MAIN 1
1550-011 BASE, RIGHT SIDE 1
F
ITEM
NO. PART NUMBER DESCRIPTION QTY.
4 1500-402 ROLL, ASM MIDDLE 1
1500-408 SHAFT, MIDDLE 1
1500-450 ROLL SYNTHETIC/PIPE 1
1500-403 PIPE ROLL 1
1500-451 ROLL ETF 00039TIVAR 20.125 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
16 2000-632 RELAY 110 VAC 1
2000-328 BRACKET, RELAY 1
3010-205 PEM, FHS-832-6 3
3010-206 PEM, FHS 420-12 1
5000-230 HARNESS, POWER MOLDED 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
53 4000-521 SPROCKET 41B11 W/ BUSHING 1
4000-501 SPROCKET 41B11H TAKEUP 1
4000-551 BUSHING 08DU14 GARLOCK 1 F
4000-100 BEARING, R12RS ROLL 25000-150 RELAY, 120 VAC 154 2000-630 SPROCKET 41B11H IDLER
W/BUSHING
2000-012 SIDE, LEFT 1
2000-014 FILLER, LEFT SIDE 1
3010-203 PEM, FHS-207-8 4
3010-201 PEM, YC3-16144 2
3010-212 PEM, FHS-440-6 4
3010-205 PEM, FHS-832-6 6
3010-204 PEM, FHS-0518-8 4
0500-015 LOCATOR HSG #10 2
E 1550-013 PARTITION 1
1550-016 ANGLE, BACK 1
CHANNEL, HINGE 1
CHANNEL, INTAKE 1
1500-017 CHANNEL, TOP 1
2000-316 DISC MIDDLE COMPLETE 1
2000-319 DISC, MIDDLE 1
2000-023 BRACKET, DISK 2
2000-412 SPROCKET 41B18H ROLL 1
3010-302 PIN, 21S 187-125 1
5 1550-500 SCRAPER COMPLETE #1 1
1550-520 SHAFT, SCRAPER #1 1
1550-510 SCRAPER, #1 1550 1
3010-202 PEM, FHS-0420-16 6
3000-303 NUT, FLANGE 1/4-20 6
3000-306 NUT, HEX 1/4-20 2
3010-150 STUD, SCRAPER 6 1/4" BENT 2
3000-416 SCREW, 8-32 X 1 PAN HD PH 1
3000-300 NUT, FLANGE 8-32 3
17 2000-230 PLATE, TAKEUP SUPPORT 1
18 5000-136 MOTOR/BASE ASSY BALDOR
1/2HP (115) 1
5000-114 GEARMOTOR, 1/2HP 115VAC 1
3000-414 SCREW, 5/16-18 X 1 HEXHD 4
3000-305 NUT, FLANGE 5/16-18 4
2000-019 BASE, MOTOR W/ STUDS 1
2000-018 BASE,MOTOR 1
3010-215 PEM, FH 518-8 ZI 9
TERMINAL, RING TONGUE, 16-14
2000-430 SPROCKET 41B11H IDLER 1
4000-550 BUSHING,GARLOCK 1
55 2000-428 ARM, IDLER 1
56 4000-252 SPRING, EXTENSION, 4LG X .5 DIA.
X .063
57 4000-301 BUMPER, 3M 2
58 2000-627 SWITCHPLATE,GEN 2 1
2000-335 SWITCH PLATE 1
SWITCHPOWERRED 1
SWITCH POWER GREEN 1 E
5000-226 E-STOP 1
5000-228 LABEL, E-STOP 1
59 2000-231 ECCENTRIC PLATE 2000 1
60 5000-225 SWITCH, ELECTRONIC 2
1550-035 BOARD, DISCHARGE 14000-251 SPRING, SCRAPER 25000-264 AWG FOR #8 STUD 161 3000-303 NUT,FLANGE1/4-20 6
4000-233 SPACER, HEX 0.5 X 1.0 4
3000-102 WASHER, LOCK SPLIT 5/16 3
3000-406 SCREW, 5/16-18 X 3/4 HEXHD GR8 3
2000-431 SHAFT,ALIGNMENT, IDLER
SUPPORT
6 1550-501 SCRAPER COMPLETE #2 1
1500-521 SHAFT, SCRAPER #4 1500 1
1550-511 SCRAPER, #2 1550 1
3010-202 PEM, FHS-0420-16 6
3000-303 NUT, FLANGE 1/4-20 6
3000-306 NUT, HEX 1/4-20 2
19 4000-400 KNOB, LOCKING 2
20 4000-011 SPACER .50ID X .78OD X .123 PL 1
21 4000-300 LEG TIP RUBBER 4
22 4000-502 SPROCKET 41B16H X 3/4 W/ KEY 1
CHAIN 41 RIV 89 INCL 1 C/L
62 5000-272 CABLE TIE, 3M 5
63 5000-261 ORANGE WIRE NUT 5
D 2000-415 LEG, ASM COMPLETE 4
4000-200 INSERT, LEG ADJ 13010-100 STUD,SCRAPER 21/32 BENT 223 4000-360 (2000) 1 D
2000-413 LEG, WELDMENT TUBE&PLUG 1
3000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED
SELFTAP
21550-400 ROLL ASM UPPER 1
1550-407 SHAFT, UPPER AND LOWER 1
1500-450 ROLL SYNTHETIC/PIPE 1
1500-403 PIPE ROLL 1
1500-451 ROLL ETF 00039TIVAR 20.125 1
4000-100 BEARING, R12RS ROLL 2
C 2000-412 SPROCKET 41B18H ROLL 1
2000-318 DISC, TOP COMPLETE 1
2000-320 DISC, TOP 1
2000-023 BRACKET, DISC 2
3000-225 WASHER, NYLATRON 1.50 2
3010-302 PIN, 21S 187-125 2
2000-411 ECCENTRIC, UNIVERSAL 2
31550-401 ROLL ASM LOWER 1
1550-407 SHAFT, UPPER AND LOWER 1
1500-450 ROLL SYNTHETIC/PIPE 1
1500-403 PIPE ROLL 1
B
1500-451 ROLL ETF 00039TIVAR 20.125 1
4000-100 BEARING, R12RS ROLL 2
2000-412 SPROCKET 41B18H ROLL 1
2000-317 DISC LOWER COMPLETE 1
2000-321 DISC, LOWER 1
2000-023 BRACKET, DISC 2
3000-225 WASHER, NYLATRON 1.50 2
3010-302 PIN, 21S 187-125 2
4000-251 SPRING, SCRAPER 2
71550-502 SCRAPER COMPLETE #3 1
1550-522 SHAFT, SCRAPER #3 1
1550-512 SCRAPER, #3 1550 1
3010-202 PEM, FHS-0420-16 6
3000-303 NUT, FLANGE 1/4-20 6
3000-306 NUT, HEX 1/4-20 2
3010-151 STUD, SCRAPER 1 3/8" 2
4000-151 MAGNET,SCRAPER SHAFT 1
81550-503 SCRAPER COMPLETE #4 1
1500-523 SHAFT, SCRAPER #2 1
1550-513 SCRAPER, #4 1550 1
3010-202 PEM, FHS-0420-16 6
3000-303 NUT, FLANGE 1/4-20 6
3000-306 NUT, HEX 1/4-20 2
3010-152 STUD, SCRAPER 2 1/2" 2
4000-251 SPRING, SCRAPER 2
91550-120 COVER, SAFETY COMPLETE 1
1550-121 COVER, SAFETY 1
2000-122 HOPPER, SAFETY 1
2000-124 BAR, SAFETY 1/4 3
4000-150 MAGNET,SAFETY COVER 1
3010-500 RIVET, 1/8 X .375 1
2000-123 HINGE, SAFETY COVER 2
10 1550-600 TRAY, INTAKE COMPLETE 1
1550-300 TRAY, INTAKE 1
3010-206 PEM, FHS 420-12 5
1550-304 BOARD, INTAKE 1
3010-206 PEM, FHS 420-12 2
24 5000-276 BUSHING, 90 STR REL HEYCO1320 1
25 5000-278 BUSHING, FINGER .625 HOLE 1
26 5000-311 LABEL, ETL 1
27 5000-312 LABEL, "SOMERSET" 3" 1
28 5000-313 LABEL, "KEEP FINGERS..." 1
29 5000-314 LABEL, "DO NOT OPERATE..." 1
30 5000-315 LABEL, CW INDICATOR
GRADUATED
31 5000-316 LABEL, CCW INDICATOR
GRADUATED
32 5000-317 LABEL, NSF 1 C
33 3000-101 WASHER LOCK #10 INT TOOTH 18
34 3000-402 SCREW, 10-32 X 3/8 TRUSS PH SS 18
35 3000-300 NUT, FLANGE 8-32 9
36 3000-102 WASHER, LOCK SPLIT 5/16 7
37 3000-405 SCREW, 5/16-18 X 1/2 HEXHD 7
38 3000-201 WASHER, FLAT 3/8 2
39 3000-103 WASHER, LOCK SPLIT 3/8 2
40 3000-409 SCREW, 3/8-16X1 HEXHD SS 2
41 3000-305 NUT, FLANGE 5/16-18 9 B
42 3000-204 WASHER, FLAT #4 4
43 3000-104 WASHER, LOCK SPLIT #4 4
44 3000-309 NUT, HEX 4-40 4
45 3000-302 NUT, ACORN 1/4-20 4
46 3000-408 SCREW, 3/8-16 X 3/4 CARRIAGE
BOLT
47 3000-404 SCREW, 1/4-20 X 3/4 HEXHD 4
SCREW, 1/4-20 X 1/2 THUMB
2000-411 ECCENTRIC, UNIVERSAL 23000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED
SELFTAP 48 3000-403 W/SHOULDER 2
3000-306 NUT, HEX 1/4-20 2
A 11 2000-302 COVER, HOUSING 1
12 1550-301 PANEL, LOUVERED 1
13 2000-417 PLATE, ADJUST 2
49 2000-424 STOP, HANDLE ADJ POSITION 4
50 3000-340 SCREW, 10-32 X 1/4 SET HEX 4
51 4000-420 WRENCH,ALLEN 3/32 1
UNLES S OTHERWISE SP ECIFIED:
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX .015 [ .4]
.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX .0005 [ .013] ANGULAR: 1
SOMERSET INDUSTRIES, INC.
A
NORTH BILLERICA, MA 01862
TITLE:
1550 EXPLODED
14 2000-418 SPACER TUBING 452 3000-225 WASHER, NYLATRON 1.50 3
PROPRIETARY AND CONFIDENTIAL INTER PRET DRA WING PER :
NAME DATE
15 2000-423 HANDLE, ROLL ADJUST 2
THE INFORMATION C ONTAINED IN THIS
DRAWING AND ASSO CIATED CAD DATA
FILES IS THE SOLE PRO PERTY OF
SOMERSET INDU STRIES. IT MAY NOT
BE REPRODUCED IN PA RT, OR AS A
ANSI Y14.5M - 1982
MATERI AL
SEE NOTES
FINISH
DRAWN
CHECKED
ENG APPR.
G. HURLEY12/18/2012
SIZE
D
DWG. NO.
1550-PART
REV
D
8 7 6
5
WHOLE, OR SENT TO ANY O THER VENDOR,
WITHOUT THE EXPR ESS WRITTEN
CONSENT OF SOM ERSET INDUSTRIES.
4 3 2
DATABASE:SOLIDWORKS
MFG APPR.
Q.A.
SCALE: 1:2
1
WEIGHT N/A
SHEET 2 OF 2