Somerset CDR-700 User manual

CDR-700
Side Operated Dough Sheeter
OPERATIONS MANUAL
SOMERSET INDUSTRIES
137 PHOENIX AVE • LOWELL,MA01852 •USA • [phone]
Email: [e-mail]
Web: www.smrset.com

NOTICE: !! READ CAREFULLY ALL INSTRUCTIONS BEFORE YOU START.!!
UNCRATING AND SETUP
Cut off the fastener wrapped around the machine and the base.
Lift the machine straight up out of the wooden base.
Install the machine in its final position or temporarily secure it to a solid surface.
Slide the infeed tray into the machine, as shown on Fig. 1.
Remove scraper #1 ( unhook the springs and lift the scraper up).
Mount discharge tray as shown in Fig. 1.
Reinstall scraper #1.
Fig.1
Wipe off any dirt that may accumulate during shipping. Use a soft cloth.
Check the nameplate for correct voltage and frequency.
Plug the machine to the proper power source that matches the nameplate requirements.
Turn the power switch “ON”(green button) and check for proper operation of the machine.
WARNING!!
* NEVER OPERATE THE MACHINE WITHOUT GUARDS IN PLACE
* KEEP YOUR HANDS FROM IN FEED AREAS
* DO NOT INSERT FOREIGN OBJECTS INTO THE IN FEED TRAY
* DO NOT CLEAN MACHINE WHILE CONNECTED TO ELECTRICAL SUPPLY
* WATCH YOUR HANDS AND FINGERS
NOTE: The machine will not operate when safety cover is removed.

OPERATING PROCEDURES
The rollers are easily adjustable to any thickness of crust you may need.
Release the adjusting handle, by squeezing the handle.
Move the handle to the left, to decrease the dough thickness.
Move the handle to the right, increase the dough thickness.
OPERATION
Dust the infeed tray with flour before using the machine.
For best results the dough to be rolled should be at room temperature.
Dust the dough with flour when putting it on the in feed tray.
If the dough tears or the machine makes a thumping sound, this indicates that the
dough is too thick to go through that particular setting of the rollers or the dough is too
cold and stiff and requires longer rest period before use.
* IF THE DOUGH GETS STUCK, TURN THE POWER OFF, REMOVE SAFETY
COVER THEN REMOVE THE DOUGH.
* NEVER ATTEMPT TO MOVE THE DOUGH BY HAND WHILE THE
MACHINE IS RUNNING.
CLEANING
BEFORE CLEANING: TURN POWER OFF AND DISCONNECT POWER CORD.
Remove the safety cover by removing the two thumbscrews.
All scrapers are readily removable.
Remove top scraper (#3) from its mounting pins by pushing scraper downward.
Unhook both springs by lifting scraper up and remove it.
Unhook both springs attached on bottom scraper (#2) and remove it by lifting up.
By removing both scrapers, the whole machine is exposed and ready to be cleaned.
Clean the rolls with dry cloth (never use water).
Wipe rollers with lightly oiled cloth (use vegetable oil).
Wash, dry and apply a thin film of vegetable oil on the edge of each scraper that touches the
roller.
Install the scrapers in the opposite order of their removal.
Close the safety cover and secure it with the 2 thumbscrews.
Reconnect the power cord to the same power outlet that was disconnected from.
The machine is ready for use.
!! CAUTION !!
!! THIS MACHINE IS MAINTENANCE FREE. !!
!! NEVER USE OIL OR GREASE ON ANY OF THE PARTS
OF THE MACHINE. !!
!! ALL PARTS ARE PERMANENT SELF-LUBRICATED. !!

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REVISIONS
REV. DESCRIPTION DATE APPROVED
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0700-PART NEW --
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G. HURLEY
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2.5
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
Q.A.
MFG APPR.
ENG APPR.
CHECKED
FINISH
MATERIAL
INTERPRET DRAWING PER:
ANSI Y14.5M - 1982
PROPRIETARY AND CONFIDENTIAL
C
C
SOMERSET INDUSTRIES, INC.
D
C
B
A
A
B
C
D
1
2
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6
5
4
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2
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REV
0700-PART NEW --
D
0700-PART
SHEET 1 OF 2
12/14/2012
SCALE: 1:2.5
REV
DWG. NO.
D
SIZE
TITLE:
NAME
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET DRAWING PER:
ANSI Y14.5M - 1982
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX
.015 [ .4]
.XXX
.005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX
.0005 [ .013] ANGULAR: 1
C
C
SOMERSET INDUSTRIES, INC.
DATABASE:SOLIDWORKS
SEE NOTES
N/A
0700 EXPLODED
THE INFORMATION CONTAINED IN THIS
DRAWING AND ASSOCIATED CAD DATA
FILES IS THE SOLE PROPERTY OF
SOMERSET INDUSTRIES. IT MAY NOT
BE REPRODUCED IN PART, OR AS A
WHOLE, OR SENT TO ANY OTHER VENDOR,
WITHOUT THE EXPRESS WRITTEN
CONSENT OF SOMERSET INDUSTRIES.
N/A
WEIGHT
LOWELL, MA. 01852

ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 0700-010 FRAME CDR-700 MAIN 1
0700-011 BASE, RIGHT SIDE 1
0700-015 RAIL,SLIDE 1
0700-130 STUD,TRAY SUPPORT 1
2000-015 LOCATOR PLATE 1
3010-219 PEM, HFH-0616-16ZI 4
3010-206 PEM, FHS 420-12 2
3010-203 PEM, FHS-207-8 2
3010-201 PEM, YC3-16144 1
3010-204 PEM, FHS-0518-8 4
0700-011 BASE,RIGHT SIDE 1
0700-012 SIDE LEFT 1
0700-015 RAIL,SLIDE 1
0700-130 STUD,TRAY SUPPORT 1
0500-015 LOCATOR HSG #10 6
3010-201 PEM, YC3-16144 1
3010-203 PEM, FHS-207-8 2
3010-204 PEM, FHS-0518-8 5
3010-205 PEM, FHS-832-6 14
3010-212 PEM, FHS-440-6 2
0700-012 SIDE, LEFT 1
0700-013 PARTITION 1
3010-201 PEM, YC3-16144 2
2000-017 CHANNEL, TOP 4
0500-017 CHANNEL,TOP 1
0300-017 CHANNEL,TOP 1
3010-207 PEM, YC3-16271 2
2000-415 LEG, ASM COMPLETE 4
4000-200 INSERT, LEG ADJ 1
2000-413 LEG, WELDMENT TUBE&PLUG 1
4000-233 SPACER, HEX 0.5 X 1.0 4
3010-153 STUD, SCRAPER 2" 1
3000-303 NUT, FLANGE 1/4-20 2
3000-406 SCREW, 5/16-18 X 3/4 HEXHD GR8 1
3000-102 WASHER, LOCK SPLIT 5/16 1
2000-431 SHAFT,ALIGNMENT, IDLER SUPPORT 1
2 0700-402 ROLL ASM MIDDLE UHMW 700 1
2000-408 SHAFT, MIDDLE 20 1
2000-457 ROLL SYNTHETIC/PIPE 20" 1
2000-403 PIPE ROLL 21.110 1
2000-451 ROLL ETF 00039TIVAR 20.125 1
4000-100 BEARING, R12RS ROLL 2
4000-508 SPROCKET, 40B18H ROLL 1
3010-302 PIN, 21S 187-125 1
2000-316 DISC MIDDLE COMPLETE 1
2000-319 DISC, MIDDLE 1
2000-023 BRACKET, DISK 2
3 2000-400 ROLL ASM UPPER 1
2000-407 SHAFT, UPPER AND LOWER 1
2000-457 ROLL SYNTHETIC/PIPE 20" 1
2000-403 PIPE ROLL 21.110 1
2000-451 ROLL ETF 00039TIVAR 20.125 1
4000-100 BEARING, R12RS ROLL 2
2000-412 SPROCKET 41B18H ROLL 1
2000-318 DISC, TOP COMPLETE 1
2000-320 DISC, TOP 1
2000-023 BRACKET, DISC 2
3000-225 WASHER, NYLATRON 1.50 2
3010-302 PIN, 21S 187-125 3
2000-411 ECCENTRIC, UNIVERSAL 2
4 0700-501 SCRAPER #2 COMPLETE 1
2000-523 SHAFT SCRAPER #4 2000 1
0700-511 SCRAPER #2 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-152 STUD, SCRAPER 2 1/2" 2
3000-306 NUT, HEX 1/4-20 2
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
4000-251 SPRING, SCRAPER 2
5 0700-502 SCRAPER #3 COMPLETE 700 1
2100-520 SHAFT, SCRAPER #1 2100 1
0700-512 SCRAPER #3 700 1
3010-202 PEM, FHS-0420-16 8
3000-303 NUT, FLANGE 1/4-20 8
3010-100 STUD,SCRAPER 21/32 BENT 2
3000-306 NUT, HEX 1/4-20 2
4000-251 SPRING, SCRAPER 2
6 0700-424 HANDLE, ADJUST COMPLETE 1
0700-420 HANDLE, ADJUST COMPLETE 1
3010-303 PIN, 21S 187-100 1
4000-256 SPRING, HANDLE COMPRESSION 1
0700-423 TRIGGER, HANDLE 1
3010-216 PEM, FHS-032-6 1
7 0700-120 COVER,SAFETY 1
0700-121 COVER, SAFETY 1
4000-150 MAGNET,SAFETY COVER 1
3010-500 RIVET, 1/8 X .375 1
8 0700-300 TRAY,INTAKE 1
0700-299 BRACKET, WEDGE FILLER 2
0700-298 BRACKET,TRAY STOP 1
0700-297 BRACKET,TRAY STOP 1
9 0700-236 PLATE, ECCENTRIC COMPLETE 1
0700-231 PLATE,ECCENTRIC 1
3010-206 PEM, FHS 420-12 3
0700-235 PLATE, RING REINFORCE 1
10 0700-233 PLATE,ECCENTRIC 2
11 0700-234 PLATE,ECCENTRIC 1
12 0700-232 PLATE,ECCENTRIC 1
13 0700-018 BRACKET,SAFETY ROLLER 4
3010-204 PEM, FHS-0518-8 1
14 0700-118 BRACKET, ECCENTRIC 1
15 0700-301 PANEL,LOUVERED 1
16 0700-302 COVER,HOUSING 1
17 5000-133 MOTOR/BASE ASSY SUMITOMO 1HP 1
5000-110 MOTOR, 1HP SUMITOMO 1
0700-024 BASE, MOTOR SUMITOMO 1HP 1
3010-215 PEM, FH 518-8 ZI 9
5000-234 HARNESS, CORD POWER 19" MALE 1
2000-534 PAD, RUBBER MOTOR 2
5000-269 CONNECTOR, ROMEX 1
3000-414 SCREW, 5/16-18 X 1 HEXHD 4
3000-305 NUT, FLANGE 5/16-18 4
18 2000-632 RELAY 110 VAC 1
2000-328 BRACKET, RELAY 1
3010-205 PEM, FHS-832-6 3
3010-206 PEM, FHS 420-12 1
2000-328 BRACKET, RELAY 1
5000-230 HARNESS, POWER MOLDED 1
5000-150 RELAY, 120 VAC 1
3000-416 SCREW, 8-32 X 1 PAN HD PH 1
3000-300 NUT, FLANGE 8-32 3
19 0700-304 TRAY, DISCHARGE 700 1
20 0700-328 SPACER,TUBE ADJ PLATE 2
21 0700-417 PLATE,ADJUST 2
22 0700-623 COVER, ECCENTRIC COMPLETE 1
23 0700-624 ROLLER, ASSY COMPLETE 0700 4
0700-100 BAR,SAFETY 1
4000-315 BUSHING, NYLON 2
24 2000-629 SWITCH PLATE ASSY 1
2000-330 PLATE, P.B. SWITCH 1
3010-205 PEM, FHS-832-6 2
2000-330 PLATE, P.B. SWITCH 1
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
5000-202 SWITCH POWER RED 1
5000-203 SWITCH POWER GREEN 1
25 4000-010 SPACER,TUBE ADJ PLATE 2
26 4000-523 SPROCKET,40B11 W/ BUSHING 1
4000-512 SPROCKET,40B11H IDLER 1
4000-556 BUSHING, 12DU14 GARLOCK 1
27 4000-432 SHAFT TAKE UP SPROCKET 1
28 4000-510 SPROCKET, 40B16H 1
29 4000-358 CHAIN,40 RIV 91 (700) 1
30 5000-276 BUSHING, 90 STR REL HEYCO1320 1
31 5000-278 BUSHING, FINGER .625 HOLE 1
32 5000-312 LABEL, "SOMERSET" 3" 1
33 5000-313 LABEL, "KEEP FINGERS..." 1
34 5000-311 LABEL, ETL 1
35 5000-314 LABEL, "DO NOT OPERATE..." 1
36 5000-316 LABEL, CCW INDICATOR GRADUATED 1
37 5000-317 LABEL, NSF 1
38 5000-321 LABEL, "ARROW" RED 1
39 3000-225 WASHER, NYLATRON 1.50 3
40 3000-300 NUT, FLANGE 8-32 16
41 3000-102 WASHER, LOCK SPLIT 5/16 6
42 3000-405 SCREW, 5/16-18 X 1/2 HEXHD 6
43 3000-201 WASHER, FLAT 3/8 2
44 3000-103 WASHER, LOCK SPLIT 3/8 2
45 3000-409 SCREW, 3/8-16X1 HEXHD SS 2
46 3000-303 NUT, FLANGE 1/4-20 4
47 3000-410 SCREW, 1/4-20 X 1/2 HEXHD 4
48 3000-403 SCREW, 1/4-20 X 1/2 THUMB W/SHOULDER 2
49 3000-101 WASHER LOCK #10 INT TOOTH 17
50 3000-402 SCREW, 10-32 X 3/8 TRUSS PH SS 17
51 3000-302 NUT, ACORN 1/4-20 2
52 3000-404 SCREW, 1/4-20 X 3/4 HEXHD 2
53 3000-305 NUT, FLANGE 5/16-18 9
54 3000-204 WASHER, FLAT #4 2
55 3000-309 NUT, HEX 4-40 2
56 4000-300 LEG TIP RUBBER 4
57 4000-011 SPACER .50ID X .78OD X .123 PL 1
58 4000-506 SPROCKET ASSY, TENSION W/ BRG 1
59 4000-652 BUSHING,OILLITE (FROM 400-552) 1
60 2000-428 ARM, IDLER 1
61 5000-225 SWITCH, ELECTRONIC 1
62 5000-261 ORANGE WIRE NUT 5
63 5000-272 CABLE TIE, 3M 5
64 2000-431 SHAFT,ALIGNMENT, IDLER SUPPORT 8
D
C
B
A
A
B
C
D
1
2
3
4 5
6
7
8
8
7
6
5
4
3
2
1
E
F
E
F
REV
0700-PART NEW --
D
SHEET 2 OF 2
G. HURLEY
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2.5
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
Q.A.
MFG APPR.
ENG APPR.
CHECKED
FINISH
MATERIAL
INTERPRET DRAWING PER:
ANSI Y14.5M - 1982
PROPRIETARY AND CONFIDENTIAL
C
C
SOMERSET INDUSTRIES, INC.
D
C
B
A
A
B
C
D
1
2
3
4 5
6
7
8
8
7
6
5
4
3
2
1
E
F
E
F
REV
0700-PART NEW --
D
0700-PART
SHEET 2 OF 2
12/14/2012
SCALE: 1:2.5
REV
DWG. NO.
D
SIZE
TITLE:
NAME
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET DRAWING PER:
ANSI Y14.5M - 1982
DIMENSIONS ARE IN INCHES [MILLIMETER]
.XX
.015 [ .4]
.XXX
.005 [ .13] FRACTIONAL 1/32 [ .8]
.XXXX
.0005 [ .013] ANGULAR: 1
C
C
SOMERSET INDUSTRIES, INC.
DATABASE:SOLIDWORKS
SEE NOTES
N/A
0700 EXPLODED
THE INFORMATION CONTAINED IN THIS
DRAWING AND ASSOCIATED CAD DATA
FILES IS THE SOLE PROPERTY OF
SOMERSET INDUSTRIES. IT MAY NOT
BE REPRODUCED IN PART, OR AS A
WHOLE, OR SENT TO ANY OTHER VENDOR,
WITHOUT THE EXPRESS WRITTEN
CONSENT OF SOMERSET INDUSTRIES.
N/A
WEIGHT