Sonic UW565 Series Instruction Manual

Operating Instructions Manual
for
Sonic Systems, Inc.
Model UW565 Series
Ultrasonic Cleaning Consoles
Rev 1.1

Change History
Rev
Description
Date
1
Prerelease
10/22/14
1.1
Released
10/27/14

CAUTION: (Refer to accompanying documents)
READ BEFORE USING THE EQUIPMENT
WARNING
FAILURE TO RESPECT THESE WARNINGS CAN LEAD TO SEVERE OR
FATAL ELECTRICAL SHOCK.
DO NOT operate the unit without proper electrical grounding.
DO NOT use adapter plug or cut off ground terminal of plug.
DO NOT perform maintenance on the equipment without unplugging power
cord and disconnecting transducers.
IGNORING THESE WARNINGS CAN RESULT IN PERSONAL INJURY &
PROPERTY DAMAGE.
ALWAYS consult published safety regulations and manufacturer's data
sheet. Inform operating personnel as to the toxicity.
DO NOT use flammable solvents in the equipment.
DO NOT operate the equipment with solvent in a water based cleaning
solution. A solvent layer underneath the water layer can super heat
and expel the cleaning solution from the tank when the ultrasonics
are first applied.
DO NOT allow cleaning solution to come in contact with the human body.
Use a rack, basket, or tongs to insert or remove parts from the
solution. Remove harmful vapor/fumes from work area.
DO NOT place tank on a flammable or combustible surface.
ALWAYS us proper eye protection, gloves, and protective clothing when
working with the equipment.
DO NOT allow ultrasonically excited solutions to come in contact with the
human body.
CAUTION
IGNORING THESE CAUTIONS CAN RESULT IN EQUIPMENT AND PARTS
DAMAGE.
DO NOT use strong corrosive liquids such as strong acids or powerful
caustics directly in the cleaning tank. Even stainless steel is

attacked by some agents and the ultrasonics will accelerate the
corrosive action.
DO NOT boil the cleaning solution, because doing so may overheat and
damage the transducers.
DO NOT drop or place items to be cleaned directly on the bottom of the
tank.
ALWAYS fill a heated tank to the proper working height to minimize burnout
or debonding of heater.
DO NOT energize the equipment while the tank is empty.
USE ONLY cleaning solutions that are compatible with parts to be cleaned.

CONTENTS
Uncrating And Initial Inspection
Ultrasonic Cleaning Guidelines
General Design Details
System Specifications
Functions of Controls And Switches
Process Cycle Description
Operator Interface Screen
Tray/Lid Elevator
Detergent Injection System
Irrigation Option
Wash Tank Heater Option
General Maintenance
Preventative Maintenance
Troubleshooting

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 6
UNCRATING AND INITIAL INSPECTION
Please reference installation instructions, UW565.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 7
ULTRASONIC CLEANING GUIDELINES
The following suggestions are for aiding the user to maximize the ultrasonic cleaning
capabilities of the unit.
Degassing - Degassing is the removal of air entrapped in the cleaning
solution. Air entrapped in the solution will reduce the
effectiveness of the ultrasonics. Air can be introduced by
adding or removing a work load, turbulating the solution such as
a filtration system or adding liquid to the tank. Degassing can
be accomplished by running the ultrasonics, heating the liquid
or just by letting the solution remain static.
Chemistry - The right chemistry can greatly increase the effectiveness of
ultrasonic cleaning. Especially helpful are surfactants that
reduce the surface tension of the solution. A reduction in
surface tension will allow for better ultrasonic cavitation. Also
the reduced surface tension will give better wetability of the
parts. The better wetability will allow dirt to become trapped in
the cleaning solution.
Temperature - The most effective temperature range for ultrasonic temperature
range for ultrasonic cleaning is between 115º and 140º F. For
correct temperature selection please, refer to cleaning solution
manufacturer’s recommendation.
WARNING: Before adding any chemicals to the cleaning tanks, consult the
cautions located at the beginning of this manual.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 8
GENERAL DESIGN DETAILS
The UW565 has been designed primarily for use in the cleaning of instruments,
glassware, and other ware and utensils used in hospitals, animal care facilities, and
laboratories. It is designed to combine simplicity and economy of operation with a
maximum of flexibility. Control of the 500 Series is done through the use of a
programmable logic controller (PLC) combined with an operator interface terminal
(OIT).
Generators are fully solid state and are designed for continuous operation under
industrial conditions. In order to minimize maintenance and eliminate down time,
most high power systems are supplied in modular form. Output power is
conservatively rated.
The UW565 has been equipped with several special operating features.
1. Door interlocks –Power to the cabinet will be interrupted when the doors
are open. The machine will not operate with the doors ajar.
2. Low Liquid Sensor –To prevent damage to the machine, the
Ultrasonic will not operate at a low water level.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 9
SYSTEM SPECIFICATIONS
Reference UW565 cut sheet for dimensional specifications
Cabinet and Chamber Construction: Stainless Steel
Ultrasonic Power: 36 Ultrabraze Transducers, 1,500 watts at 40kHz
Use Selectable Settings:
Wash
0-99.9 minutes
Detergent Injector
0-99.9 seconds
Rinse
0-99.9 minutes
DI Rinse
0-99.9 minutes
Tank Drain Interval
1-99
Thermostat
30 F - 140 F
Detergent
On/Off
CI
On/Off
Alarm
On/Off
DI Rinse
On/Off
Rinse Retain
On/Off
The System can operate at one of three liquid levels, they are:
6” = 13.2 gallons
9” = 19.8 gallons
12” = 26.3 gallons

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 10
FUNCTIONS OF CONTROLS AND SWITCHES
SYM
NAME
FUNCTION
CB1
Power Switch
Turns on all power to the unit. It will trip automatically if
current draw exceeds 20 Amps on either leg or if cabinet
door is opened.
TS1
Thermostat
The thermostat setting controls the tank heater
temperature. The thermostat is located inside the
cabinet directly below the cleaning tank.
S2
Foot Switch
This switch is used for raising and lowering the tray/lid
lift.
S1
Door Interlock
This switch trips the main power circuit breaker.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 11
PRE-OPERATION SETUP
Prior to starting a process cycle, the process basket(s) must be loaded into the
process chamber.
Refer to the installation instructions, UW 565 for a comprehensive list of unit first-
time setup details.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 12
PROCESS CYCLE DESCRIPTION
Upon selection of one of the three preselected recipes, the process cycle will be
initiated. The process sequence is as follows:
1. Startup - Initiate desired preselected program through the touchscreen
interface.
2. Fill - If the process tank is not filled, a water fill sequence will be performed.
Any required detergent will also be dispensed at this time.
3. Degas - Once the tank has reached desired fill level, a degas cycle will be
performed. If a fill sequence has been performed, a long degas cycle will be
performed. If a fill sequence has not been performed, a short degas cycle
will be performed.
4. Ultrasonics - After the degas cycle, the ultrasonic cleaning cycle will begin.
The ultrasonic cycle will operate for the length of timed programmed into the
current process. If the CI process is enabled, the irrigation pumps will operate
during the ultrasonic cleaning cycle.
5. Post-Sonics - Once the ultrasonic cleaning cycle has completed, the system
will check to see if a rinse cycle has been selected. If a rinse cycle is
selected, the process will go to the tank drain sequence (step 6). If a rinse
cycle has not been selected, the drain counter will be checked. If the drain
counter setpoint has been reached, the process will go to the drain sequence
(step 6). If the drain counter setpoint has not been reached, the process will
go to the idle sequence (step 10).
6. Tank Drain –The tank drain process will empty the process tank. The tank
drain will continue for 2 minutes.
7. Rinse –Once the drain cycle has completed, the timed rinse process will
begin. The rinse cycle will operate for the length of timed programmed into
the current process. If the CI process is enabled, the irrigator valve will
operate during the rinse cycle.
8. DI Rinse - Once the rinse cycle has completed, the timed DI rinse process
will begin. The DI rinse cycle will operate for the length of timed programmed
into the current process. If the CI process is enabled, the irrigator valve will
operate during the DI rinse cycle.
9. Fill Tank –During the tank fill process, the tank will fill to the height selected
during the process. At this time detergent will also be dispensed. This
selection is based upon the current program and not a differently selected
program at runtime.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 13
10. Idle –During the idle sequence, the system will be ready for the next
process cycle.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 14
OPERATOR INTERFACE SCREENS
The UW565 is equipped with a touchscreen interface. All system controls, timers,
etc., are handled through the operator interface.
The introduction screen is the first screen that will appear at startup. Press the
“main menu” button to continue or wait and the screen will automatically go to the
main menu screen.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 15
The program menu contains the following features:
General Instruments Button –This button is used to initiate a general instrument
cleaning cycle.
Cannulated Instruments Button –This button is used to initiate a cannulated
instrument cleaning cycle.
daVinci®Endowrist Button®–This button is used to initiate an Intuitive Surgical
Endowrist cleaning cycle. Refer to Loading Instructions, Robotic Instrument Rack
For UW 565D, for a listing of the full validated cycle parameters for this cycle.
Wash Setup Button –This button allows for access to the wash cycle parameter
screen.
Rinse Setup Button –This button allows for access to the rinse cycle parameter
screen.
Service Screen Button –This button allows for access to the service screen.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 16
The process menu contains the following features:
The process screen will display the current process as well as cycle status and any
timed cycles.
Cycle Interrupt Button –This button will terminate the currently running program.
This is only visible during a running program.
Clear Screen Button –This button transfers to the program menu. This will only be
visible upon completion of a program.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 17
The wash setup menu contains the following features:
General Instruments Cycle –This button displays and allows for changes to be
made to the general instrument cleaning cycle parameters.
Cannulated Instruments Cycle –This button displays and allows for changes to be
made to the cannulated instrument cleaning cycle parameters.
daVinci Instruments Cycle –This button displays the daVinci instrument cleaning
cycle parameters. Note: this cycle should not be altered unless expressly specified
in the relevant Intuitive®Surgical Instructions For Use (IFU).
Wash Timer Setpoint –This allows for adjustment of the wash cycle timer. The
cycle is adjustable from 0 to 99.9 minutes.
Detergent Timer Setpoint –This allows for adjustment of the detergent fill timer.
The cycle is adjustable from 0 to 99.9 seconds.
Tank Drain Interval –This allows for adjustment of the tank drain interval setpoint.
The value is adjustable from 1 to 99.
Detergent Pump Button –This button allows for the detergent injector to be
activated.
CI Button –This button allows for the cannulated instrument (CI) irrigation function
to be deactivated or activated.
Alarm Button –This button allows for the end of cycle alarm to be deactivated or
activated.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 18
Fill Level Control Buttons –This button allows for the tank to be filled to the
corresponding height 6”, 9” or 12”.
Service Screen Button –This button transfers to the service screen.
Main Screen Button –This button transfers back to the main menu.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 19
The rinse tank setup menu contains the following features:
General Instruments Cycle –This button displays and allows for changes to be
made to the general instrument cleaning cycle parameters.
Cannulated Instruments Cycle –This button displays and allows for changes to be
made to the cannulated instrument cleaning cycle parameters.
daVinci Instruments Cycle –This button displays the daVinci instrument cleaning
cycle parameters. Note: this cycle should not be altered unless expressly specified
in the relevant Intuitive®Surgical Instructions For Use (IFU).
Rinse Timer Setpoint –This allows for adjustment of the rinse cycle timer. The
cycle is adjustable from 0 to 99.9 minutes.
DI Rinse Timer Setpoint –This allows for adjustment of the purified water rinse
timer. The cycle is adjustable from 0 to 99.9 minutes.
DI Rinse Button –This button allows for the DI rinse cycle to be activated.
CI Button –This button allows for the cannulated instrument (CI) irrigation function
to be deactivated or activated.
Alarm Button –This button allows for the end of cycle alarm to be deactivated or
activated.
Rinse Retain Button –This button allows for the rinse retain feature to be
activated.
Service Screen Button –This button transfers to the service screen.

Sonic Systems, Inc. Model UW565 Operating Instructions Manual
Page 20
Main Screen Button –This button transfers back to the main menu.