Sony Ericsson P1i User manual

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
Test Instruction, Mechanical
Applicable for P1i and P1c
Contents
1Abstract.............................................................................................................. 2
2Test Procedure .................................................................................................. 2
2.1 Test flow ................................................................................................ 2
2.2 Phone overview..................................................................................... 3
3Pre-Test Preparations ....................................................................................... 4
3.1 Software Update.................................................................................... 4
3.2 Verify Software Version......................................................................... 4
3.3 Update Software Version ...................................................................... 4
3.4 Phone Lock Reset ................................................................................. 5
4Service Tests ..................................................................................................... 5
4.1 Main Display Test.................................................................................. 5
4.2 Camera Test.......................................................................................... 6
4.3 Touch screen......................................................................................... 6
4.4 Illumination Test .................................................................................... 6
4.5 LED’s..................................................................................................... 6
4.6 Keyboard Test ....................................................................................... 7
4.7 Vibrator Test.......................................................................................... 7
4.8 Speaker Test ......................................................................................... 7
4.9 Microphone Test.................................................................................... 7
4.10 FM Radio Test....................................................................................... 8
4.11 Memory stick test .................................................................................. 8
5Manual Tests...................................................................................................... 9
5.1 On The Air Call to Mobile ...................................................................... 9
5.2 Infrared Test .......................................................................................... 9
5.3 Bluetooth Test ....................................................................................... 9
5.4 WLAN test ........................................................................................... 10
5.5 System Connector Test....................................................................... 12
6Revision History.............................................................................................. 13

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
2(13)
1 Abstract
This document describes the process used for flashing software upgrades and how to
functionally test the mobile phone.
If there are any failures, the mobile must be repaired according to the troubleshooting
guide or sent to a higher repair level.
2 Test Procedure
To verify all components within Mechanical repair package all tests must be
performed.
2.1 Test flow
It’s OK to return the phone to the customer if the unit is passing these steps of testing
without any failures. If there are any failures, the phone must be repaired according
to the troubleshooting guide or sent to higher repair level.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
3(13)
2.2 Phone overview
1On/off button
2Front camera
3Screen
4Dual function keyboard
5Camera button
6Memory stick
7Shortcut button
8Infrared port
9Earspeaker
10 Loudspeaker
11 Antenna connector
12 Connector for charger & accessories
13 Indicator light
14 Microphone
15 Back button
16 Jog Dial
17 Rear Camera
18 Strap holder
19 Stylus
20 Photo light

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
4(13)
3 Pre-Test Preparations
3.1 Software Update
Update to latest signalling software and run the service activities software from
EMMA III.
3.2 Verify Software Version
NOTE! Remove the SIM-card before testing.
To verify if the phone needs new software, you have to check the current Software
Version in the phone. Software Versions are checked through the following steps:
1. Start the phone.
2. Press the sequence !!""!"!with the with the Jog Dial (!), and (!) on the
keyboard.
3. Select Service info.
4. Select Software info.
5. Check the software file revisions on the display.
6. Press Back button to return to the Service info menu.
3.3 Update Software Version
Update the software in the phone by doing the following steps:
1. Make sure that the phone’s battery is fully charged or use a Dummy battery and a
power supply. Connect correct flash cable and interface according to the
Installation instruction.
2. Connect to the Emma III server, choose application “GSM” and follow the
instructions.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
5(13)
3.4 Phone Lock Reset
If the phone lock is on for this model, you must use the Phone Lock Reset tool in
EMMA III to automatically reset the 4 digit phone lock code to “0000”.
1. Attach a fully charged battery to the mobile.
2. Open the EMMA III application and log in.
3. Ensure the mobile is powered off.
4. While holding the “C” button, connect the mobile to the USB Flash Cable.
(Once the USB Icon appears in the EMMA III window you may release the “C”
button.).
5. When prompted, select “Phone Lock View”.
6. The program will display “Success” on the USB, right Click on the USB icon
and read out the phone lock code.
7. Get into Menu Control Panel-Security-Locks, and reset to 4 zeros “0000”.
NOTE: if you use a “Test-SIM” card the phone lock is bypassed.
4 Service Tests
NOTE! Remove the SIM-card before testing.
Start the phone.
Enter the Service Tests menu by pressing the sequence !!""!"!with the Jog
Dial (!), and (!) on the keyboard. Select “Service Tests”.
4.1 Main Display Test
To verify the display:
1. Select “Display” from the “Service Tests” menu.
2. The display toggles between four different test patterns.
Make sure that there are no dots missing and that the colours and contrast is OK.
3. Press the “#” key to go back to the service tests menu.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
6(13)
4.2 Camera Test
To verify the camera functionality:
1. Select “Camera” from the “Service Tests” menu.
2. Open the camera shutter on the backside of the phone.
3. The camera function will now starts and are visible in the display.
4. Camera test starts with video camera and you can switch to check the 3,2 M pixel
camera by pressing “rear”. Make sure that the contrast and light is OK.
5. To check the “Flash” press “flash” in the camera test.
6. Close the camera shutter to go back to the service tests menu.
4.3 Touch screen
To verify the touch screen functionality:
1. Select “Touch screen” from the “Service Tests” menu.
2. Use the stylus pen do hand writing check
3. Press the “#” key to go back to the service tests menu.
4.4 Illumination Test
To verify that the backlight and the Top LED are OK:
1. Select “illumination” from the “Service Tests” menu.
2. Check that the backlight on the LCD and the keyboard is toggle between on and
off.
3. Check also
4. Press the “Ok” key to go back to the service tests menu.
4.5 LED’s
4. Select “Led’s” from the “Service Tests” menu
5. Check that the led upper right corner is switching between red and green.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
7(13)
4.6 Keyboard Test
To verify that the keyboard, the navigation-key and the volume key are OK:
1. Select “Keyboard” from the “Service Tests”.
2. Press all keys on the keypad, the camera key and the volume keys on the left
and the key lock/ flash led key on the right side.If they are ok, a text feedback is
displayed showing the information which key was pressed. All keys should be
tested. On/Off key is included in the test.
3. If you stop pressing keys the phone will return to the service test menu.
4.7 Vibrator Test
To verify the vibrator function:
1. Select “Vibrator” from the “Service Tests” menu.
2. Press any key and the vibrator will vibrate 3 times.
3. Press the “Ok” key to go back to the service tests menu.
4.8 Speaker Test
Warning! Do NOT hold the phone to your ear while performing this test.
To verify the Speaker function:
1. Select “Speaker” from the “Service Tests” menu.
2. Adjust the volume and make sure that the Speaker is working properly.
3. Switch between “front” and “rear” to test both back speaker and earphone.
4. Press the “Ok” key to go back to the service tests menu.
4.9 Microphone Test
This test is intended to test the microphone. Therefore, the earphone should be
tested before this test is entered.
1. Select “Microphone” from the “Service Tests” menu.
2. The phone will start to record and after that the sound is played in the speaker.
Make sure that the record sounds have a loud and clear sound.
3. Press the “Ok” key to go back to the service tests menu.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
8(13)
4.10 FM Radio Test
This test will check if the inbuilt FM radio is working.
Hands free equipment is used in this test.
1. Select “FM radio” from the “Service Tests” menu.
2. Connect the hands free equipment to the system connector and tune in a well-
known FM-Radio channel. Verify that it’s possible to switch between different
radio channels and that the sound is clear.
4.11 Memory stick test
This test is to verify if the communication to the memory stick is working.
1. Select “Memory stick” from the “Service Tests” menu.
2. Insert a memory stick and make sure that the phone detects the memory stick.
3. Press the “#” key to go back to the service tests menu.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
9(13)
5 Manual Tests
5.1 On The Air Call to Mobile
To verify the function of the speaker, microphone, polyphonic ring signal, volumes
button and radio:
1. Insert an operator SIM card and start the phone.
2. Set up a call from another phone to the mobile phone.
3. Answer the phone call.
4. Check that the polyphonic ring signal is working and that the backlight switches
on OK.
5. Also check that the quality of the sound both in the mobile phone and the other
phone are OK.
6. Press the volume key up and down and check that the volume in the phone is
altered.
7. End the call.
8. Check that the ending procedure is OK and that the speech time is displayed.
5.2 Infrared Test
To verify that the Infrared communication is working:
1. Insert a SIM card, connect a battery and start the unit.
2. Activate the function by entering Connectivity/Infrared port and select “10
minutes”.
3. Set up an infrared link between an IR device and the phone. The IR-module is
placed on the right side of the phone. If a link can be established, the module is
considered working.
5.3 Bluetooth Test
To verify that the Bluetooth communication is working:
1. Insert a SIM card, connect a battery and start the unit.
2. Activate the Bluetooth function by entering Connectivity/Bluetooth and turn it on.
3. Set up a link between the phone and another Bluetooth compatible device. If a
connection can be established the Bluetooth module is considered working.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
10(13)
5.4 WLAN test
Select Main menu > Control panel > Connections > WLAN
Select More > Enable WLAN
activate your phone for wireless LAN.
Finding a network
Select Scan to find available wireless LAN networks.
The networks found are listed in alphabetical order, with
icons indicating network quality and type:
To use a specific network, select it and tap connect
The WLAN menu, mentioned above, is also where you
go to find the MAC address of the phone.
Flight mode
In Flight mode, the phone’s radio functions and FM
radio are switched off. You can still use the organizer
applications, and applications that can use a wireless
LAN connection.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
11(13)
Test to an unprotected Network
Scan
NOTE! If you are successful in scan and connect, the P1i is considered
functional.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
12(13)
Checking if P1i MAC address is registered in Access point (optional)
•Go to the WLAN menu in the P1i, choose the “Mac-address” and read the Mac address
•Connect to Wireless network.
•Go to Laptop and open admin page.
•Navigate to Status and Wireless page. (Wireless router menu dependent)
•Update page and check if the P1i MAC address is registered.
5.5 System Connector Test
Hands free equipment and a charger are used in this test, to check the functionality
of the System Connector.
1. Insert a SIM card, connect a battery and start the unit.
2. Connect the Hands free equipment to the system connector and set up a call and
listen if you can speak/hear in the hands free set.
3. Connect the charger to the system connector and see if the phone starts to
charge and if the charging is indicated in the display.

Test Instruction, Mechanical
2/000 21-1/FEA 209 544/126 B
Company Internal ©Sony Ericsson Mobile Communications AB
13(13)
6 Revision History
Rev. Date Changes / Comments
A 2007-07-10 Initial release
B 2007-07-24 Pictures updated