Sony BKMA-U70XGI User manual

UPGRADE KIT FOR MAV-70
BKMA-U70XGI
INSTALLATION MANUAL
1st Edition
Serial No. 10001 and Higher

BKMA-U70XGI
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

1 (E)
BKMA-U70XGI
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manuals................................................................................................... 3 (E)
Contents ............................................................................................................... 3 (E)
Trademarks .......................................................................................................... 4 (E)
1. Downloading Parameters from the SY-253 Board
1-1. Precautions ............................................................................................ 1-1 (E)
1-2. Equipment Required.............................................................................. 1-1 (E)
1-3. Installing TeraTermPro (Version 2.3) ................................................... 1-2 (E)
1-4. Downloading Parameters from the SY-253 Board ............................... 1-2 (E)
2. Installing the Circuit Board and Parts
2-1. Installing the SY-253A Board and the PU-102A Board .......................2-1 (E)
2-2. Installing the Front Panel (Lower) ........................................................ 2-3 (E)
3. Checking Version
3-1. Equipment Required.............................................................................. 3-1 (E)
3-2. Checking Version ..................................................................................3-1 (E)
4. Uploading Parameters to the SY-253A Board
4-1. Equipment Required.............................................................................. 4-1 (E)
4-2. Uploading Parameters to the SY-253A Board ...................................... 4-1 (E)
5. Logical Formatting

3 (E)
BKMA-U70XGI
Purpose of this manual
This manual is the installation manual of the Upgrade Kit BKMA-U70XGI that is
used to upgrade the Multi Access Video Disk Recorder MAV-70 to be equivalent to
the MAV-70XGI.
This manual is intended for use by the trained system and service engineers, and
describes the information regarding installation.
Related manuals
Besides this Installation Manual, the following manuals are available for the
BKMA-U70XGI.
..
..
.MAV-70/BKMA-PS70 Installation Manual (Supplied with MAV-70)
This manual describes the information that is required for installation of the
MAV-70 and the Redundant Power Supply Unit (BKMA-PS70).
..
..
.MAV-70/BKMA-7010/7020/7030/7040/7045/7050/7060/7070/PS70
Maintenance Manual Volume 1 (Available on request)
..
..
.MAV-70XGI Series
Maintenance Manual (Available on request)
This manual describes the information that premise the service based on parts
replacement (diagnostics, parts replacement, electrical alignment and circuit
description, etc.)
If this manual is required, please contact your local Sony Sales Office/Service
Center.
Contents
The following is a summary of all the section for understanding the contents of this
manual.
Section 1 Downloading Parameters from the SY-253 Board
Explains the procedure to download the data that are set in the SY-253 board.
Section 2 Installing the Circuit Board and Parts
Explains the procedure to install the circuit board and to replace the front panel
(lower).
Section 3 Checking Version
Explains how to check the version.
Section 4 Uploading Parameters to the SY-253A Board
Explains the procedure to upload the data to the SY-253A board.
Section 5 Logical Formatting
Explains the procedure of logical formatting.
Manual Structure

4 (E) BKMA-U70XGI
Trademarks
Registered trademarks used in this manual are follows.
.Ethernet is a registered trademark of Xerox Corporation.
. Windows and Windows NT are the registered trademarks of Microsoft Corporation.

1-1 (E)
BKMA-U70XGI
Section 1
Downloading Parameters from the SY-253 Board
1-1. Precautions
.Contents of this installation manual premises that the replacement of the circuit board using the
BKMA-U70XGI and the version upgrade in order to increase capacity of hard disks such as the
BKMA-U70/36 are going to be implemented simultaneously.
Note that all the materials that have already been stored in the hard disks will be erased when the hard
disks are upgraded of the version.
When the circuit board is replaced using the BKMA-U70XGI, the data that have been stored in the SY-
253 board must be downloaded and then be uploaded to the SY-253A board in order to transfer the
data.
.Shut down the system and turn off the main power of the MAV-70 before starting the circuit board
replacement work using the BKMA-U70XGI.
1-2. Equipment Required
(The software TeraTermPro and the data downloading program are contained in the CD-ROM supplied.)
.Personal computer (Windows95/98/2000/NT4.0)
.RS-232C cross cable
.TeraTermPro (Version 2.3)
.GetSyPr10.ttl (SY253 Data Download Macro)
n
The CD-ROM supplied, contains the following files.
.GetSyPr10.ttl (SY253 DataDownload Macro)
.PutSyPr10. (SY253 DataUpload Macro)
.VfySyPr10.ttl (SY253 Data Verify Macro)
Cables
Connectors on a personal computer side
D-sub 9-pin, male 1-560-651-00 (connector)
1-561-749-00 (shell)
Connectors on a MAV-70 side
D-sub 9-pin, female 1-562-565-00 (connector)
1-561-749-00 (shell)
(D-sub 9-pin, female)(D-sub 9-pin, male)
RXD
TXD
GND
1
2
3
4
5
6
7
8
9
NC
RXD
TXD
NC
GND
NC
NC
NC
NC
1
2
3
4
5
6
7
8
9
.Personal computer side .MAV-70 side

1-2 (E) BKMA-U70XGI
1-3. Installing TeraTermPro (Version 2.3)
1. Copy the “Tools/ttermp23” folder and all the folders and files under it that are contained in the CD-
ROM supplied, to TEMP or the desired folder of a personal computer.
2. Click “setup.exe” in the “ttermp23” folder.
TeraTermPro (version 2.3) is installed in a personal computer.
3. Copy the “SY253data” folder in the “Tools/TeraTerm/” in the CD-ROM supplied, to the same folder
where the TeraTermPro (version 2.3) is installed.
n
In order to start up TeraTermPro (version 2.3), click “ttermpro.ex” in the “Ttermpro” folder.
1-4. Downloading Parameters from the SY-253 Board
1. Remove the ornamental panel (A) from the MAV-70.
(Refer to Section 2-2-1 of the Maintenance Manual Volume 1.)
2. Set the switch S3 on the front panel of the MAV-70 to INT.
3. Connect the MAV-70 to a personal computer with the RS-232C cross cable.
4. Turn on the main power of the MAV-70.
5. Start up TeraTermPro (version 2.3).
6. The Tera Term New connection display appears. Click “serial” and press the [OK] button.
1-3. Installing TeraTermPro (Version 2.3)
1-4. Downloading Parameters from the SY-253 Board
COM1 RS-232C cable (9P-9P)
Personal Computer

1-3 (E)
BKMA-U70XGI
7. The Tera Term Serial port setup display appears. Set the communication conditions as follows and
press the [OK] button.
Port COM1
Baud rato 38400
Data 8 bit
Parity none
Stop 1 bit
Flow Control none
8. From the Top Menu, select [Control] _[Macro].
9. From the Macrofile selector display, select “Sy253data/GetSyPr10.ttl”and press [Open].
The “Macro GetSyPr10.ttl”is executed and the parameters contained in the SY-253 board is copied
to a personal computer.
1-4. Downloading Parameters from the SY-253 Board

2-1 (E)
BKMA-U70XGI
Section 2
Installing the Circuit Board and Parts
2-1. Installing the SY-253A Board and
the PU-102A Board
General Information for Installation
Shut down the system and turn off the main power of the
MAV-70. Wait for one minute or longer before starting the
installation as described below.
Installation
1. Turn off the POWER switches A and B of the MAV-
70.
2. Remove the four screws of the slot No. 7 and remove
the SY-253 board.
3. Remove the two or five screws, and remove the CCM-
37 board or the BKMA-7070 (CCM-38 board).
BVTT3 x6 BVTT3 x6
BVTT3 x 6
SY-253 board
MAV-70
Board lever Board lever
11
PSW3 x6
CCM-37 board
SY-253 board
PSW3 x6
PSW3 x6
CCM-38 board
SY-253 board
..
..
.Removing the BKMA-7070 (CCM-38 board)
..
..
.Removing the CCM-37 board

2-2 (E) BKMA-U70XGI
4. Install the CCM-37 board or the BKMA-7070 (CCM-
38 board) on top of the SY-253A board that is going to
be newly installed, using the two or five screws that
are removed in step 3.
5. Raise the board levers in the direction of the arrow as
shown in the illustration, and remove the PU-102
board.
6. Insert the PU-102A board into the specified slot and
push board levers in the direction of the arrow as
shown in the illustration until the PU-102A board is
securely locked into the mother board.
..
..
.Installing the BKMA-7070 (CCM-38 board)
PSW3 x6
CCM-37 board
SY-253A board
PSW3 x6
PSW3 x6
CCM-38 board
SY-253A board
..
..
.Installing the CCM-37 board
PU-102 board
Board lever
Board lever
PU-102A board
Board lever
Board lever
2-1. Installing the SY-253A Board and the PU-102A Board

2-3 (E)
BKMA-U70XGI
7. Insert the SY-253A board into the specified slot and
push board levers in the direction of the arrow as
shown in the illustration until the SY-253A board is
securely locked into the mother board.
8. Secure the SY-253A board with the four screws that
are used for fixing the SY-253 board.
BVTT3 x6 BVTT3 x6
BVTT3 x6
CCM-37 board
or
BKMA-7070
(CCM-38 board)
SY-253A board
MAV-70
Front panel (lower)
RK4 x20
RK4 x20
Panel-
drop-
safe
Ornamental
panel C
Panel-
drop-
safe
Front
panel B
2-2. Installing the Front Panel (Lower)
1. Loosen fully the two screws (with drop-safe) fixing the
front panel B.
2. While pushing the two panel-drop-safes that are
located in between the ornamental panel C and the
front panel B as shown in the illustration, remove the
front panel (lower).
3. Install the new front panel (lower) by reversing the
steps 1 and 2 of the removal.
2-1. Installing the SY-253A Board and the PU-102A Board
2-2. Installing the Front Panel (Lower)

3-1 (E)
BKMA-U70XGI
Section 3
Checking Version
Before upgrading the system using the BKMA-U70XGI, check that the versions of the respective option
boards that are installed in the MAV-70XGI are all version 2.50 or higher.
3-1. Equipment Required
(TeraTermPro is contained in the CD-ROM supplied.)
.Personal computer (Windows95/98/2000/NT4.0)
.RS-232C cross cable
.TeraTermPro (Version 2.3)
3-2. Checking Version
1. Remove the ornamental panel (A) from the MAV-70.
(Refer to Section 2-2-1 of the Maintenance Manual Volume 1.)
2. Set the switch S3 on the front panel of the MAV-70 to INT.
3. Connect the MAV-70 to a personal computer with the RS-232C cross cable.
Switch S3
COM1 RS-232C cable (9P-9P)
Personal computer

3-2 (E) BKMA-U70XGI
4. Turn on the main power of the MAV-70.
5. Start up TeraTermPro (version 2.3).
6. The Tera Term New connection display appears. Click “serial” and press the [OK] button.
7. Select the respective boards as listed below from the menu of the MAV-70 using Service/Execute/
Boards/EXT232C.
Type VER in capital letters and press the [Enter] key. Version number of the selected circuit
board is displayed.
Board Version
SY MAIN version 2.50
SY FSE version 2.50
SY DPC version 2.31
SY CCM-37 version 2.30
SY CCM-38 (BKMA-7070) version 2.50
ENC (BKMA-7020) version 2.30
DEC (BKMA-7030 ) version 2.31
ENDEC (BKMA-7010 ) version 2.31
PU version 2.50
DP version 2.00
IF-677 (BKMA-7040) version 2.50
m
.If the version numbers of the respective circuit boards are earlier than those listed above, the circuit
boards must be upgraded of their versions. Contact your local Sony Sales Office/Service Center for the
latest versions.
.When any circuit board is upgraded of its version, be sure to re-start the MAV-70.
n
For the procedure how to upgrade the versions to the latest ones, refer to the CD-ROM supplied.
3-2. Checking Version

4-1 (E)
BKMA-U70XGI
Section 4
Uploading Parameters to the SY-253A Board
This section describes the procedure to upload the original parameters that are downloaded from the
previous SY-253 board in Section 1, to the SY-253A board.
4-1. Equipment Required
(The software TeraTermPro and the parameter uploading program are contained in the CD-ROM
supplied.)
.Personal computer (Windows95/98/2000/NT4.0)
.RS-232C cross cable
.TeraTermPro (Version 2.3)
.PutSyPr10.ttl (SY253 DataUpload Macro)
4-2. Uploading Parameters to the SY-253A Board
1. Remove the ornamental panel (A) from the MAV-70.
(Refer to Section 2-2-1 of the Maintenance Manual Volume 1.)
2. Set the switch S3 on the front panel of the MAV-70 to INT.
3. Connect the MAV-70 to a personal computer with the RS-232C cross cable.
Switch S3
COM1 RS-232C cable (9P-9P)
Personal computer

4-2 (E) BKMA-U70XGI
4. Turn on the main power of the MAV-70.
5. Start up TeraTermPro (version 2.3).
6. The Tera Term New connection display appears. Click “serial” and press the [OK] button.
7. From the Top Menu, select [Control] _[Macro].
8. From the Macrofile selector display, select “Sy253data/PutSyPr10.ttl” and press [Open].
The “Macro PutSyPr10.ttl” is executed and the parameters of the previous SY-253 board are trans-
ferred to the SY-253A board.
9. Turn off the main power (POWER ON/OFF) of the MAV-70 and back on to re-start the system.
The setup contents are reflected to Select/Execute/Boards/Select of the menu.
4-2. Uploading Parameters to the SY-253A Board

5-1 (E)
BKMA-U70XGI
Implement the logical formatting after both the upgrading of the circuit boards using the BKMA-U70XGI
and upgrading of the system to increase capacity of hard disks using the BKMA-U70/36 are completed.
n
If any HDD does not start up even when the main power is turned on, type ASL CLR in the PU> prompt
and press the [Enter] key. Type “EPR CLR0” and press the [Enter] key to re-start the system.
1. Select EXECUTE by following Service/Execute/L Fmt from the MAV-70 menu.
2. Select the desired type of formatting and select EXECUTE.
In about 20 seconds, the message “OK” appears and the logical formatting ends.
Section 5
Logical Formatting