Sony MAV-555 User manual

MULTI ACCESS VIDEO DISK RECORDER
MAV-555
INSTALLATION MANUAL
1st Edition (Revised 1)
Serial No. 10001 and Higher

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
MAV-555

1 (E)
MAV-555
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Contents ............................................................................................................... 3 (E)
Related manuals................................................................................................... 3 (E)
Trademark............................................................................................................ 3 (E)
1. Installation
1-1. Cautions before Installation ..................................................................1-1 (E)
1-2. Installation Procedure............................................................................1-2 (E)
1-3. Operating Conditions and Installation Space ........................................1-2 (E)
1-3-1. Operating Conditions ...........................................................1-2 (E)
1-3-2. Installation Space .................................................................1-3 (E)
1-4. Power Supply ........................................................................................1-4 (E)
1-4-1. Information for Power Supply .............................................1-4 (E)
1-4-2. Power Cord...........................................................................1-4 (E)
1-5. On Slots to Which Option Boards are Inserted .....................................1-5 (E)
1-6. Rack Mounting......................................................................................1-6 (E)
1-7. Signal Input and Output ........................................................................1-9 (E)
1-8. Connecting Connectors and Cable ......................................................1-12 (E)
1-9. Settings upon Completion of Installation............................................1-13 (E)
1-9-1. Erasing All Materials in the HDD......................................1-13 (E)
1-9-2. NTSC/PAL Setting.............................................................1-13 (E)
1-9-3. Setting the Operation Mode ...............................................1-14 (E)
1-9-4. Setting the Record Rate......................................................1-14 (E)
1-9-5. Setting the Setup Level ......................................................1-15 (E)
1-9-6. Setting the Network............................................................1-15 (E)
2. Service Overview
2-1. Cleaning the Air Filter ..........................................................................2-1 (E)
2-2. List of Periodic Replacement Parts .......................................................2-2 (E)
2-3. Description of Internal Switches and Indicators ...................................2-3 (E)
2-3-1. DPR-127/127A Board ..........................................................2-3 (E)
2-3-2. DM-120 Board .....................................................................2-4 (E)
2-3-3. EM-1 Board..........................................................................2-8 (E)
2-3-4. FM-68 Board ......................................................................2-12 (E)
2-3-5. FP-115 Board .....................................................................2-14 (E)
2-3-6. IF-751 Board ......................................................................2-15 (E)
2-3-7. PU-109 Board.....................................................................2-16 (E)
2-3-8. TM-40 Board......................................................................2-21 (E)

3 (E)
MAV-555
Manual Structure
Purpose of this manual This manual is the installation manual of the MAV-555 Multi Access Video Disk
Recorder.
This manual is intended for use by trained system and service engineers, and
describes the information regarding installation.
Contents The following is a summary of all the section for understanding the contents of this
manual.
Section 1 Installation
Explains how to install the MAV-555, and the connector and cable information for
peripheral equipment connections, etc.
Section 2 Service Overview
Explains the function and factory setting of the switches and LEDs on the board and
the periodic inspection items.
Related manuals Besides this Installation Manual, the following manuals are available for the
MAV-555.
..
..
.MAV-555
Operation Manual (supplied with MAV-555)
This manual describes the application and operation.
..
..
.MAV-555, BKMA-505/510/511/512/570
Maintenance Manual Volume 1 (available on request)
This manual describes the information that premise the service based on parts
replacement (diagnostics, parts replacement, electrical alignment, and circuit
descriptions, etc.).
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.MAV-555, BKMA-505/510/511/512/570
Maintenance Manual Volume 2 (available on request)
This manual describes the information that premise the service based on parts
replacement (parts list, block diagrams, schematic diagrams, board layouts, etc.).
If this manual is required, please contact your local Sony Sales Office/Service
Center.
Trademark
.Ethernet is a registered trademark of XEROX corporation.

1-1 (E)
MAV-555
1-1. Cautions before Installation
The Hard Disk Drives (HDD) are installed in this unit.
The HDD is a precision part. The causes such as shock, vibration and static electricity to the unit, and the
conditions of temperature and humidity may damage HDD or its data.
Before installation, read fully the following cautions, and perform the installation with extra care.
Cautions about shock and vibration
When transporting and moving;
.Pack the unit using the packaging materials specified by the manufacturer.
.Use a proper cart.
.Put a cushion*on the cart.
.Avoid rough routes, and manage the cart gently.
When placing on a floor or table;
.Put a cushion*on stable and horizontal place, and put the unit on it gently.
.Do not place the unit near vibrating equipments.
For the unit;
.Never hit the unit by tool, and drop the tool on the unit.
Take extra care;
.Never give vibration or shock to the unit while the power is turned on, or within about 30 seconds after
turning off the power.
*Cushion: Polyethylene foam (density: 38 kg/m3, surface intrinsic resistance : 1011 to 1012 Z, thickness: 50 mm) or equivalent.
Cautions about rack mounting the unit
.Be careful not to give shock to the HDD.
Caution about static electricity
.Keep static-producing items such as plastics away from the working area.
Cautions about temperature and humidity
.Temperature and humidity of storage and operating condition must be kept within the correct specified
range.
.Never turn on the power with the cabinet is removed in consideration of the air-cooling effect.
Cautions when an error appears in a HDD
.Treat this unit conform to the above cautions, even when an error appeared.
.Keep the unit in the condition in which the error appeared, and record the details of the error.
Section 1
Installation

1-2 (E) MAV-555
1-2. Installation Procedure
n
Keep the packing materials such as carton, cushion, etc.
after unpacking.
When transporting the unit, pack the unit using the materi-
als provided.
1-3. Operating Conditions and
Installation Space
1-3-1. Operating Conditions
1. Set the operating temperature and humidity
within the following conditions.
Operating Temperature : +5 dC to +40 dC
Operating humidity : 20 % to 90 %
(Condensation not allowed)
Storage temperature : _20 dC to +60 dC
2. Do not install this unit in the following
locations.
.Areas where the unit will be exposed to direct
sunlight or any other strong lights.
.Dusty areas or areas where the unit will be subject to
vibration.
.Areas with strong electric or magnetic fields.
.Areas near heat sources.
.Areas where the unit will be subjected to electrical
noise.
.Areas where the unit will be subjected to static
electricity noise.
.Unstable and unbalanced places.
3. To prevent the internal temperature from
rising, ensure air ventilation of the place
where the unit is installed.
c
Do not block the ventilation slots.
If the ventilation slots are blocked, overheating inside the
unit may cause fire.
1-2. Installation Procedure
1-3. Operating Conditions and Installation Space
Start
Determination of
installation place
Option boards
installation
Rack mounting
Connection
Settings of
setup menu
End
1-3. Operating Conditions
and Installation Space
1-4. Power Supply
1-5. On Slots to Which Option
Boards are Inserted
1-6. Rack Mounting
1-8. Connecting Connectors
and Cable
1-9. Settings upon Completion
of Installation

1-3 (E)
MAV-555
1-3-2. Installation Space
m
.The rear side of this unit should be 50 cm away from the walls for maintenance and replacement.
.If the power is turned on with the cabinet is removed, the air-cooling effect of the fan will be greatly
reduced, damaging the HDD or its data. Avoid operating the unit with the cabinet is removed.
1-3. Operating Conditions and Installation Space
Unit : mm
12 592
578
667
650
265.6
290.7
424
132.8 13
68
624
123.8 263.5 415.9
631

1-4 (E) MAV-555
1-4. Power Supply
1-4-1. Information for Power Supply
A switching regulator is used for the power supply of this
unit. Voltage within the range of 100 V to 240 V can be
used without changing the supply voltage.
Power supply voltage : AC 100 to 240 V
Power supply frequency : 50/60 Hz
Power consumption : 600 W (continuous rating)
Inrush current : 20 A
1-4-2. Power Cord
w
.Use the specified power cord only
.Otherwise, fire or electric shock may occur.
w
.Do not damage the power cord.
.Otherwise, fire or electric shock may occur.
c
.Ground the unit safety.
.Otherwise, electric shock may occur.
Recommended parts
For customers in U.S.A. and Canada.
1Power cord : !1-557-377-11
2Plug holder : 2-990-242-01
For customers in the United Kingdom.
1Power cord : !1-782-929-11
2Plug holder : 3-613-640-01
12AC inlet
(MAV)
12
AC inlet
(MAV)
Safety earth (Green/Yellow)
Live (Brown)
Neutral (Blue)
1-4. Power Supply