Sony Cineza VPL-HS60 User manual

VIDEO PROJECTOR
VPL-HS60
VPL-HS51A
REMOTE COMMANDER
RM-PJHS50
SERVICE MANUAL
1st Edition

VPL-HS60/HS51A
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION.

VPL-HS60/HS51A
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer” oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
1 (P)
For the customers in the Netherlands
Voor de klanten in Nederland
Hoe u de batterijen moet verwijderen, leest u in de tekst
van deze handleiding.
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).

1
VPL-HS60/HS51A
Table of Contents
1. Service Overview
1-1. External View .............................................................................................. 1-1
1-2. Board Location ............................................................................................ 1-1
1-3. Removing/Installing the Cabinet................................................................. 1-2
1-3-1. Base Assembly ........................................................................... 1-2
1-3-2. Front Panel (D) Assembly/Front Panel (U) Assembly .............. 1-2
1-3-3. Rear Cover/Rear Panel ............................................................... 1-3
1-4. Replacing the Board .................................................................................... 1-4
1-4-1. C Board ...................................................................................... 1-4
1-4-2. GA Board ................................................................................... 1-6
1-4-3. GB Board ................................................................................... 1-7
1-4-4. U Board ...................................................................................... 1-7
1-4-5. V Board ...................................................................................... 1-8
1-4-6. Lamp Power Supply Board ........................................................ 1-8
1-4-7. F Board ....................................................................................... 1-9
1-4-8. HA Board/HB Board/L Board ................................................. 1-10
1-4-9. Q Board (VPL-HS51A) ............................................................ 1-11
1-5. Replacing the Main Parts .......................................................................... 1-11
1-5-1. DC Fan (for GA/GB unit) ........................................................ 1-11
1-5-2. Lamp Assembly ....................................................................... 1-12
1-5-3. Optical Block Assembly .......................................................... 1-12
1-5-4. DC Fan (for Lamp) ................................................................... 1-13
1-5-5. DC Fan (for Lamp Power Supply) and TA Board ................... 1-13
1-5-6. Prism Block and WV Plate (1), (2) .......................................... 1-14
1-5-7. Lens Unit .................................................................................. 1-15
1-5-8. Unit Assembly .......................................................................... 1-16
1-5-9. Unit Assembly Parts Orientation ............................................. 1-17
1-5-10. Extension Board and Extension Connectors ............................ 1-18
1-5-11. Extension Board and Extension Connectors Connection ......... 1-19
1-6. Unleaded Solder ........................................................................................ 1-20
1-7. Service Knowhow ..................................................................................... 1-20
1-7-1. After Replacing the Prism Block ............................................. 1-20
1-7-2. After Replacing the Board ....................................................... 1-20
1-8. Memory ..................................................................................................... 1-22
1-9. Warning on Power Connection ................................................................. 1-24

2VPL-HS60/HS51A
2. Electrical Adjustments
2-1. Preparations ................................................................................................. 2-1
2-1-1. Required Equipment ................................................................... 2-1
2-1-2. Factory Mode Setting ................................................................. 2-1
2-2. V COM Adjustment .................................................................................... 2-1
2-3. Adjustment Item Initialize Data .................................................................. 2-2
2-4. White Balance Adjustment on Servicing .................................................. 2-16
2-4-1. Computer .................................................................................. 2-16
2-4-2. Video ........................................................................................ 2-17
3. Semiconductors
4. Spare Parts
4-1. Notes on Repair Parts .................................................................................. 4-1
4-2. Exploded Views .......................................................................................... 4-2
4-3. Electrical Parts List ..................................................................................... 4-9
4-4. Packing Materials & Supplied Accessories .............................................. 4-31
5. Block Diagrams
Overall ......................................................................................................... 5-2
6. Schematic Diagrams
C .................................................................................................................. 6-2
F ................................................................................................................. 6-26
GA ............................................................................................................. 6-27
GB ............................................................................................................. 6-30
HA ............................................................................................................. 6-32
HB ............................................................................................................. 6-33
L ................................................................................................................ 6-34
NF .............................................................................................................. 6-34
TA ............................................................................................................. 6-34
U ................................................................................................................ 6-34
V ................................................................................................................ 6-34
Q (VPL-HS51A) ....................................................................................... 6-35
Frame Wiring ............................................................................................ 6-38

3
VPL-HS60/HS51A
7. Board Layouts
C .................................................................................................................. 7-2
GA ............................................................................................................... 7-4
GB ............................................................................................................... 7-5
F................................................................................................................... 7-6
HA ............................................................................................................... 7-6
HB ............................................................................................................... 7-6
L .................................................................................................................. 7-6
NF ................................................................................................................ 7-6
Q (VPL-HS51A) ......................................................................................... 7-7
TA ............................................................................................................... 7-7
U .................................................................................................................. 7-7
V .................................................................................................................. 7-7

1-1
VPL-HS60/HS51A
Q board
(VPL-HS51A)
NF board
C board
V board
Lamp power supply board
GB board
GA board HB board
HA board
L board
U board
TA board
F board
Section 1
Service Overview
1-1. External View
1-2. Board Location

1-2 VPL-HS60/HS51A
Top panel assembly
Conductive cushion
Base assembly
BV3 x70
PSW3 x8
1-3. Removing/Installing the Cabinet
n
When removing/installing or replacing the parts, place the
unit on the conductive cushion with the top panel assembly
down.
1-3-1. Base Assembly
Removal
1. Remove the six special screws (BV3 x70) and two
screws (PSW3 x8), then remove the base assembly.
Installation
2. Attach the base assembly.
1-3-2. Front Panel (D) Assembly/Front Panel
(U) Assembly
Removal (VPL-HS60)
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Disconnect the harness from the connector (CN1903)
on the C board, then remove the front panel (D).
3. Remove the front panel (U) assembly from the three
projections of the top panel assembly in the direction
shown by the arrow.
Installation (VPL-HS60)
4. Attach the front panel (D) assembly and front panel
(U) assembly in the reverse order of steps 2 and 3.
5. Attach the base assembly.
Front panel (D) assembly
C board
Projections
Projection
Front panel (U) assembly
To
p
p
anel assembl
y
Harness CN1903

1-3
VPL-HS60/HS51A
Removal (VPL-HS51A)
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Remove the screw and disconnect the two harnesses
from the connector (CN1806, 1903) on the C board,
then remove the front panel (D).
3. Remove the two screws, them remove the Q board
assembly.
4. Remove the front panel (U) assembly from the three
projections of the top panel assembly in the direction
shown by the arrow.
Installation (VPL-HS51A)
5. Attach the front panel (D) assembly and front panel
(U) assembly in the reverse order of steps 2 to 4.
6. Attach the base assembly.
BTP
3 x12
BTP
3 x12
Q board
assembly C board
Harnesses
Front panel (D)
assembly
Front panel (U)
assembly Projections
Projection
Top panel assembly
CN1903
CN1806
Portions A
Rear cover
F board
CN11
AC inlet
Bracket
(AC)
Connector panel
assembly
PSW
4 x8
K3 x6
BTP
3 x12
BTP
3 x12
Harness
Harnesses
(GND)
1-3-3. Rear Cover/Rear Panel
Removal
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Push the three portions A of the rear cover, then remove
the rear cover in the direction shown by the arrow.
3. Remove the screw (BTP3 x12), then remove the
connector panel assembly.
4. Disconnect the harness from the connector (CN11) on
the F board.
5. Remove the two screws (BTP3 x12), then remove the
bracket (AC).
6. Remove the two screws (PSW4 x8), then disconnect
the two harnesses (GND) from the bracket (AC).
7. Remove the two screws (K3 x6), then remove the AC
inlet.

1-4 VPL-HS60/HS51A
1-4. Replacing the Board
1-4-1. C Board
Removal
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Remove the rear cover and connector panel assembly.
(Refer to steps 2 to 4 of Section 1-3-3.)
3. Remove the four screws and disconnect the harness
from the connector (CN14) on the F board.
4. Remove the shield plate (CU).
5. Disconnect all harnesses and flexible flat cables from
the connectors on the C board, then remove the C
board.
6. Remove the shield plate (CD) from the C board.
8. Disconnect the harness from the connector (CN201)
on the C board.
9. Remove the filter assembly.
10. Remove the rear panel.
Installation
11. Attach the rear cover and the rear panel in the reverse
order of steps 2 to 10.
12. Attach the base assembly.
C board
CN201
Rear panel Filter assembly
Harness

1-5
VPL-HS60/HS51A
Shield plate (CU)
Shield plate (CD)
Flexible flat cables
Flexible flat
cable
Harness
C board
CN14
F board
BTP
3 x12
CN1911
CN2000
CN1806
(VPL-HS51)
CN1900
CN1906
CN1907
C board (Side A)
CN1910
CN1905
CN201
CN1500
CN1600
CN1700
CN1902
CN1901
CN1909
CN203
CN1903
CN1903
Harnesses
Harnesses
Plate (connector)
Shield plate (connector)
Connector
screws
BTP
3 x12
C board
7. Remove the two screws and two connector screws,
then remove the shield plate (connector) and plate
(connector).
Installation
8. Install the C board in the reverse order of steps 3 to 7.
9. Assemble this unit in the reverse order of steps 1 and 2.

1-6 VPL-HS60/HS51A
BTP3 x12
BTP3 x12
Shield plate (GD)
Shield plate (GU)
9. Remove the three hooks, then remove the holder (GB)
from the holder (GA).
10. Disconnect the harness from the connector (CN300)
on the GA board.
11. Remove the screw and disconnect the harness from the
connector (CN101) on the GA board.
Installation
12. Install the GA board in the reverse order of steps 7 to
11.
n
When attaching the holder (GA) and holder (GB), be
careful not to catch the harness and flexible flat cable.
13. Assemble this unit in the reverse order of steps 1 to 6.
CN101
CN300
GA board
Harness
Harness
Holder (GB)
Hooks
Hook
Holder (GA) BTP3 x12
1-4-2. GA Board
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 7 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the optical block assembly.
(Refer to step 5 of Section 1-5-3.)
5. Remove the lamp house.
(Refer to step 5 of Section 1-4-6.)
6. Remove the GA/GB unit.
(Refer to step 7 of Section 1-4-8.)
7. Remove the shield plate (GD) in the direction shown
by the arrow.
8. Remove the two screws, then remove the shield plate
(GU).

1-7
VPL-HS60/HS51A
CN400
CN350
GB board
Sheet
(
G
)
Flexible flat cable
Holder (GB)
Harness
BTP
3 x12
1-4-3. GB Board
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 7 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the optical block assembly.
(Refer to step 5 of Section 1-5-3.)
5. Remove the lamp house.
(Refer to step 5 of Section 1-4-6.)
6. Remove the GA/GB unit.
(Refer to step 7 of Section 1-4-8.)
7. Remove the holder (GA) and holder (GB).
(Refer to steps 7 to 10 of Section 1-4-2.)
8. Remove the screw, then remove the GB board.
9. Remove the sheet (G) from the GB board in the
direction shown by the arrow.
10. Disconnect the harness from the connector (CN350)
on the GB board.
11. Disconnect the flexible flat cable from the connector
(CN400) on the GB board.
Installation
12. Install the GB board in the reverse order of steps 8 to
11.
n
When attaching the holder (GA) and holder (GB), be
careful not to catch the harness and flexible flat cable.
13. Assemble this unit in the reverse order of steps 1 to 7.
1-4-4. U Board
Removal
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Remove the front panel (D) assembly and front panel
(U) assembly.
(Refer to steps 2 and 3 of Removal (VPL-HS60) in
Section 1-3-2.)
(Refer to steps 2 to 4 of Removal (VPL-HS51A) in
Section 1-3-2.)
3. Remove the two screws and disconnect the harness
from the connector (CN203) on the C board, then
remove the U board.
4. Disconnect the harness from the connector (CN20) on
the U board.
Installation
5. Install the U board in the reverse order of steps 3 and
4.
6. Assemble this unit in the reverse order of steps 1 and
2.
C board
CN203
CN20
Harness U board
BTP
3 x12

1-8 VPL-HS60/HS51A
1-4-5. V Board
Removal
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Remove the rear cover and rear panel.
(Refer to Section 1-3-3.)
3. Remove the two hooks of the rear panel, then remove
the V board.
4. Disconnect the harness from the connector (CN30) on
the V board.
Installation
5. Install the V board in the reverse order of steps 3 and
4.
6. Assemble this unit in the reverse order of steps 1 and
2.
Harness
Hooks
Rear panel
V board
CN30
1-4-6. Lamp Power Supply Board
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 6 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the three screws and disconnect the harness
from the connector (CN14) on the F board, then
remove the lamp power supply unit.
5. Remove the two screws, then remove the lamp house.
6. Loosen the two screws, then remove the connector.
BTP
3 x12
Lamp
house
Lamp power supply unit
F board
CN14
Harness
Connector
BTP
3 x12
Screws

1-9
VPL-HS60/HS51A
7. Remove the shield plate (BD) in the direction shown
by the arrow.
8. Remove the shield plate (BU) in the direction shown
by the arrow.
9. Remove the four hooks of the holder (BD), then
remove the holder (BU) and lamp power supply board.
10. Disconnect the harness from the connector on the lamp
power supply board.
Installation
11. Install the lamp power supply board in the reverse
order of steps 5 to 10.
12. Assemble this unit in the reverse order of steps 1 to 4.
A
A
B
B
Shield plate (BD)
Shield plate (BU)
Hooks
Hook
Holder (BD)
Holder (BU)
Harness
Lamp power supply
board
1-4-7. F Board
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Disconnect the five harnesses from the connector
(CN10 to CN14) on the F board.
3. Remove the two screws, then remove the F board.
Installation
4. Install the F board in the reverse order of steps 2 and 3.
5. Attach the cabinet.
BTP
3 x12
CN13
CN12
CN11CN14
CN10
F board (Side A)
F board
Harnesses
Harnesses

1-10 VPL-HS60/HS51A
1-4-8. HA Board/HB Board/L Board
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 7 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the optical block assembly.
(Refer to step 5 of Section 1-5-3.)
5. Remove the lamp house.
(Refer to step 5 of Section 1-4-6.)
6. Remove the duct lamp assembly.
7. Remove the three screws, then remove the GA/GB unit.
8. Remove the two screws, then remove the fan holder (G).
9. Remove the HA board.
10. Remove the escutcheon (H) from the top panel
assembly.
11. Remove the four hooks, then remove the HB board.
12. Disconnect the harness from the connector (CN80) on
the HB board.
13. Remove the button (P) from the HB board.
14. Remove the L board.
15. Disconnect the harness from the connector (CN001)
on the L board.
HA board
Button (P)
HB board
L board
Duct lamp assembly
CN80
CN001
Top panel assembly
Escutcheon
(
H
)
Hooks
Harness
Harness
BTP
3 x12
Fan holder (G)
BTP
3 x12 (BLK)
GA/GB unit
Installation
16. Install the HA board, HB board and L board in the
reverse order of steps 6 to 15.
17. Assemble this unit in the reverse order of steps 1 to 5.

1-11
VPL-HS60/HS51A
1-4-9. Q Board (VPL-HS51A)
Removal
1. Remove the base assembly. (Refer to Section 1-3-1.)
2. Remove the front panel (D) assembly.
(Refer to steps 2 to 4 of Removal (VPL-HS51A) in
Section 1-3-2.)
3. Remove the two screws, then remove the Q board.
4. Disconnect the harness from the connector (CN5002)
on the Q board.
Installation
5. Install the Q board in the reverse order of steps 3, 4.
6. Assemble this unit in the reverse order of steps 1 and 2.
Shield plate
(ED)
PSW
3 x8
Shield plate (EU)
Q board
Harness
CN5002
DC fan
(for GA/GB unit)
BTP
3 x12
BTP
3 x12
Fan holder (G)
1-5. Replacing the Main Parts
1-5-1. DC Fan (for GA/GB unit)
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 7 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the optical block assembly.
(Refer to step 5 of Section 1-5-3.)
5. Remove the lamp house.
(Refer to step 5 of Section 1-4-6.)
6. Remove the duct lamp assembly.
(Refer to step 6 of Section 1-4-8.)
7. Remove the two screws, then remove the fan holder (G).
8. Remove the two screws, then remove the DC fan (for
GA/GB unit).
Installation
9. Attach the DC fan (for GA/GB unit) in the reverse
order of steps 7 and 8.
10. Assemble this unit in the reverse order of steps 1 to 6.

1-12 VPL-HS60/HS51A
1-5-2. Lamp Assembly
Removal
1. Loosen the screw [A], then remove the lamp cover
assembly.
2. Loosen the three screws [B].
3. Hold the lamp handle, then lift the lamp assembly
slowly.
Installation
4. Attach the lamp assembly in the reverse order of steps
1 to 3.
n
When attaching the lamp assembly, be sure to securely
insert the connector [A] of the lamp assembly into the
connector [B] of the lamp house.
1-5-3. Optical Block Assembly
Removal
1. Remove the cabinet. (Refer to Section 1-3.)
2. Remove the C board.
(Refer to steps 3 to 6 of Section 1-4-1.)
3. Remove the lamp assembly.
(Refer to steps 2 and 3 of Section 1-5-2.)
4. Remove the lamp power supply board.
(Refer to steps 4 to 10 of Section 1-4-6.)
5. Remove the screw and two spacers, then remove the
optical block assembly.
Installation
6. Attach the optical block assembly in the reverse order
of step 5.
7. Assemble this unit in the reverse order of steps 1 to 4.
Lamp cover assembly
Screw [A]
Screw [B]
Screw [B]
Screw [B]
Lamp handle
Lamp assembly
Connector
[A]
Connector [B] of
lamp house
BTP
3 x12
Optical block
assembly
Spacer