Sony VPL-F635HZ User manual

DATA PROJECTOR
VPL-F635HZ
VPL-F630HZ
VPL-F535HZ
VPL-F535HZL
VPL-F530HZ
VPL-F435HZ
VPL-F435HZL
VPL-F430HZ
VPL-FHZ65
VPL-FHZ60
VPL-FHZ57
REMOTE COMMANDER
RM-PJ27
SERVICE MANUAL
1st Edition (Revised 1)

VPL-FHZ65
!警告
このマニュアルは，サービス専用です。
お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
警告
万一，異常が起きた際に，お客様が電源を切ることが
できるように，設置の際には，機器近くの固定配線内
に専用遮断装置を設けるか，機器使用中に，容易に抜
き差しできるコンセントに電源プラグを接続してくだ
さい。
WARNING
When installing the unit, incorporate a readily accessible
disconnect device in the fixed wiring, or connect the
power cord to a socket-outlet which must be provided
near the unit and easily accessible, so that the user can
turn off the power in case a fault should occur.
WARNUNG
Beim Einbau des Geräts ist daher im Festkabel
ein leicht zugänglicher Unterbrecher einzufügen,
oder das Netzkabel mußmit einer in der Nähe
des Geräts befindlichen, leicht zugänglichen
Wandsteckdose verbunden werden, damit sich bei
einer Funktionsstörung die Stromversorgung zum Gerät
jederzeit unterbrechen läßt.
安全のために，周辺機器を接続する際は，過大電圧を持
つ可能性があるコネクターを以下のポートに接続しない
でください。
: LAN コネクター
上記のポートについては本書の指示に従ってください。
For safety, do not connect the connector for periph-
eral device wiring that might have excessive volt-
age to the following port.
: LAN connector
Follow the instructions for the above port.
VPL-FHZ65/FHZ60/FHZ57 only
For kundene i Norge
Dette utstyret kan kobles til et IT-strømfordelingssystem.

VPL-FHZ65 1 (P)
CAUTION
Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.
注意
ここで指定した以外の手順で管理や調整，ある
いは操作を行うと，危険なレーザ放射に晒され
る場合があります。
VORSICHT
Bei Betatigung von Bedien- und Einstellteilen
oder Ausfuhrung von
Bedienvorgangen, die nicht ausdrucklich in
dieser Bedienungsanleitung
aufgefuhrt sind, droht u.U. die Einwirkung
gefahrlicher Laserstrahlung.

VPL-FHZ65
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type rec-
ommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
注意
指定以外の電池に交換すると，破裂する危険があり
ます。
必ず指定の電池に交換してください。
使用済みの電池は，国または地域の法令に従って
処理してください。
FÖRSIKTIGHET!
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
FORSIKTIG
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
注意
注意
如果更换的电池不正确，就会有爆炸的危险。
只更换同一类型或制造商推荐的电池型号。
处理电池时，必须遵守相关地区或国家的法律。
2 (P)
VPL-FHZ65/FHZ60/FHZ57 only

1 (E)
VPL-FHZ65
Table of Contents
Manual Structure
Purpose of this manual............................................................ 3 (E)
Related manuals...................................................................... 3 (E)
Trademarks.............................................................................. 3 (E)
1. Service Overview
1-1. Precautions for Service Personnel.............................1-1 (E)
1-2. Appearance Figure ....................................................1-1 (E)
1-3. Precaution for Transport............................................1-2 (E)
1-4. Board Location..........................................................1-3 (E)
1-5. Tightening Torque .....................................................1-3 (E)
1-6. Disassembly ..............................................................1-4 (E)
1-6-1. Electrostatic Filter Assembly ...........................1-8 (E)
1-6-2. Lens Assembly.................................................1-9 (E)
1-6-3. Rear Cover Assembly and
Lens Cover Assembly ......................................1-9 (E)
1-6-4. Top Cover Assembly and H Board ................1-10 (E)
1-6-5. C Board..........................................................1-12 (E)
1-6-6. DC Fan (For Laser Source Unit)....................1-14 (E)
1-6-7. DC Fan (For Air Intake) and V Board ...........1-15 (E)
1-6-8. TA Board........................................................1-17 (E)
1-6-9. Laser Source Unit ..........................................1-18 (E)
1-6-10. Q Board and MX Board.................................1-21 (E)
1-6-11. Optical Block Assembly ................................1-22 (E)
1-6-12. DC Fan (For Power Supply) and NF Board ...1-23 (E)
1-6-13. Power Unit .....................................................1-24 (E)
1-6-14. Switching Regulator (LD Board)................... 1-25 (E)
1-6-15. U Board..........................................................1-26 (E)
1-6-16. PS Assembly .................................................. 1-27 (E)
1-6-17. In-polarizer (R)/(G)/(B) Assemblies..............1-28 (E)
1-6-18. Shift Unit Assembly/Prism Block Assembly/
Unit Assembly/4P Output Glass Assembly.... 1-29 (E)
1-7. Installation/Removal of Lens Assembly .................1-30 (E)
1-8. Auto Filter Cleaning Function.................................1-32 (E)
1-9. Cleaning ..................................................................1-37 (E)
1-9-1. Optical Block Assembly ................................1-37 (E)
1-9-2. In-polarizer (R)/(G)/(B) Assembly ................1-37 (E)
1-9-3. Illumination System Optical Parts .................1-39 (E)
1-9-4. PS Converter, First Fly-eye Lens and
Second Fly-eye Lens...................................... 1-41 (E)
1-9-5. Prism Assembly .............................................1-43 (E)
1-10. Function for Service (Network) ..............................1-44 (E)
1-10-1. Outline ...........................................................1-44 (E)
1-10-2. Connection Procedure....................................1-44 (E)
1-10-3. Update Function............................................. 1-45 (E)
1-10-4. Setup Function ...............................................1-47 (E)
1-11. Location Information of the Labels......................... 1-49 (E)
1-12. Indicator Display.....................................................1-52 (E)
1-13. Circuit Description ..................................................1-54 (E)
1-13-1. Video/Audio Signal Processing Board ..........1-54 (E)
1-13-2. Signal Generation Board................................ 1-54 (E)
1-13-3. Sensor Boards ................................................1-55 (E)
1-13-4. Lens shift boards...........................................1-55 (E)
1-13-5. Power Supply Board ......................................1-56 (E)
1-14. Power Cord.............................................................. 1-56 (E)
1-15. Lead-free Solder......................................................1-56 (E)
2. Adjustments
2-1. Notes on Servicing ....................................................2-1 (E)
2-2. Procedure When Replacing the Parts........................2-1 (E)
2-2-1.
Unit Assembly ..................................................2-1 (E)
2-2-2. Prism Block Assembly.....................................2-1 (E)
2-2-3. C Board............................................................2-2 (E)
2-2-4. Laser Source Unit ............................................2-2 (E)
2-2-5. PS Assembly and In-polarizer (B) Assembly ... 2-2 (E)
2-3. Electrical Adjustment ................................................ 2-3 (E)
2-3-1. Preparation ......................................................2-3 (E)
2-3-2. V COM Adjustment ......................................... 2-4 (E)
2-3-3. White Balance Adjustment ..............................2-4 (E)
2-4. Adjustment of Laser Luminance and
Luminance Sensor.....................................................2-7 (E)
2-4-1. Required Equipment ........................................2-7 (E)
2-4-2. Setting of This Unit and Power Meter Sensor...2-8 (E)
2-4-3. Preparation.......................................................2-9 (E)
2-4-4. Luminance Dynamic Range Adjustment ....... 2-11 (E)
2-4-5. Electronic Volume Adjustment ...................... 2-11 (E)
2-4-6. Luminance Constant Mode Adjustment ........ 2-11 (E)
2-4-7. Luminance Sensor Adjustment ......................2-12 (E)
2-4-8. Device Save, Adjustment Items Check and
ALL Reset...................................................... 2-13 (E)
2-4-9. Removal of Tools...........................................2-13 (E)

2 (E) VPL-FHZ65
2-5. Software Update......................................................2-14 (E)
2-5-1. Preparation.....................................................2-14 (E)
2-5-2. Main (Scan Converter)...................................2-16 (E)
2-5-3. Sub .................................................................2-17 (E)
2-5-4. Ext (Network) ................................................2-17 (E)
2-6. Quick Access3.........................................................2-18 (E)
2-6-1. Preparation.....................................................2-18 (E)
2-6-2. Saving of Main/Prism/3DGamma/LookUpTable/
Chiral/GCFB/VCS Gain Data........................2-18 (E)
2-6-3. Saving of DDC Data......................................2-19 (E)
2-6-4. Saving of NVM Data .....................................2-20 (E)
2-6-5. Saving of Unit/Light Source/CSCO/LD Chromaticity
Correction/Light Source Setting Data ............ 2-21 (E)
2-6-6. Writing of Main/Prism/3DGamma/LookUpTable/
Chiral/GCFB/VCS Gain Data........................2-22 (E)
2-6-7. Writing of DDC Data.....................................2-23 (E)
2-6-8. Writing of NVM Data.................................... 2-24 (E)
2-6-9. Writing of Unit/Light Source/CSCO/LD Chromaticity
Correction/Light Source Setting Data ............ 2-25 (E)
2-7. Adjustment Item Initialize Data .............................. 2-26 (E)
3. Spare Parts
3-1. Notes on Repair Parts...................................................... 3-1
3-2. Exploded Views............................................................... 3-2
Cover ............................................................................... 3-2
C Board ........................................................................... 3-4
Fan Block ........................................................................ 3-6
Laser Source Unit............................................................3-7
Q and NF Boards.............................................................3-8
Power Unit..................................................................... 3-10
Optics Block.................................................................. 3-12
Optional Lens ................................................................ 3-13
3-3. Packing Materials & Supplied Accessories...................3-14
4. Block Diagrams
Overall............................................................................. 4-1
5. Frame Wiring
Frame Wiring................................................................... 5-1

3 (E)
VPL-FHZ65
Manual Structure
Purpose of this manual
This manual is the Service Manual of the Data Projector VPL-F635HZ/F630HZ/
F535HZ/F535HZL/F530HZ/F435HZ/F435HZL/F430HZ/FHZ65/FHZ60/FHZ57.
This manual describes the information on the premise of providing the block level
service (such as service overview, adjustment, spare parts and block diagrams).
Related manuals
The following manuals are provided for this unit in addition to this “Service Manual”.
.“Operating Instructions” (supplied with this unit)
This manual is necessary for application and operation of this unit.
.“Factory Service Manual” (available on request)
This manual describes the information required for the part level service such as
electrical parts list, schematic diagrams, and board layouts.
.“Protocol Manual” (COMMON) (available on request)
This manual describes the basic configuration and operation to write the various
commands to be used in the serial communication (RS-232C) and network com-
munication for this unit.
.“Protocol Manual” (SUPPORTED COMMAND LIST) (available on request)
This manual describes the command correspondence list of ADCP protocols in each
projector model.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
.Internet Explorer is a registered trademarks of Microsoft Corporation in the United
States and Other countries.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.

1-1 (E)
VPL-FHZ65
1-1. Precautions for Service Personnel
.The laser diode is used as a light source of this unit.
Never allow the light source to emit light with the cabinet removed.
Otherwise, it may cause damage to eyes or skin.
.Do not remove the lens when the set is lighting.
Otherwise, it may cause damage to eyes or skin.
.Do not release the protection circuit with the cabinet removed.
Otherwise, the light source may suddenly start emitting light, causing damage to eyes or skin.
.In order to avoid inappropriate use of the laser diode, do not disassemble the laser source unit.
.When performing the adjustment that requires turning the power of this unit off and on, be sure to
perform the operation with the top cover assembly attached.
1-2. Appearance Figure
Section 1
Service Overview

1-2 (E) VPL-FHZ65
1-3. Precaution for Transport
n
When transporting this unit, be sure to attach the packing cap.
1. Turn on the power of this unit.
2. Press the [SHIFT] button of this unit or the [LENS|SHIFT] button of the remote control, then press
the [RESET] button of the remote control.
The lens returns to the center position.
3. Turn off the power of this unit, then disconnect the power cord.
4. Attach the packing cap.
Packing cap

1-3 (E)
VPL-FHZ65
1-4. Board Location
1-5. Tightening Torque
Tighten the each screw with the torque below.
.B2 x5: 0.20 ?0.02 N.m
.B2.6 x10: 0.53 ?0.06 N.m
.B3 x4: 0.80 ?0.12 N.m
.B3 x6: 0.80 ?0.12 N.m
.B3 x8 (for excluding bracket (Q)): 0.80 ?0.12 N.m
.B3 x8 (for bracket (Q)): 0.53 ?0.06 N.m
.BTP2.6 x10: 0.53 ?0.06 N.m
.BVTP3 x8: 0.53 ?0.06 N.m
.BVTP3 x12: 0.80 ?0.12 N.m
.BVTP3 x16: 0.80 ?0.12 N.m
.PSW3 x8: 0.80 ?0.12 N.m
.PSW3 x10: 0.80 ?0.12 N.m
.PSW3 x35: 0.80 ?0.12 N.m
.PSW4 x8: 1.40 ?0.20 N.m
.PSW5 x8: 1.40 ?0.20 N.m
.SP 4-4O UNC: 0.53 ?0.06 N.m
.SPACER, 6 SQARE: 0.80 ?0.12 N.m
.Screw (with drop-safe): 0.80 ?0.12 N.m
When using the torque driver with the notation of cN.m, interpret it as follows.
Example: 0.8 N.m = 80 cN.m
U Board
H Board
SB Board
NF Board
AR Board
Q Board
TA Board
V Board
MX Board
C Board

1-4 (E) VPL-FHZ65
1-6. Disassembly
.The laser diode is used as a light source of this unit.
Never allow the light source to emit light with the cabinet removed.
Otherwise, it may cause damage to eyes or skin.
.Do not remove the lens when the set is lighting.
Otherwise, it may cause damage to eyes or skin.
.Do not release the protection circuit with the cabinet removed.
Otherwise, the light source may suddenly start emitting light, causing damage to eyes or skin.
.In order to avoid inappropriate use of the laser diode, do not disassemble the laser source unit.
.When performing the adjustment that requires turning the power of this unit off and on, be sure to
perform the operation with the top cover assembly attached.
.In this section, remove parts in the order of numbers shown in the figure.
.This unit supports the optional lens. For the lens that can be attached, refer to Section 3.
.When removing the lens, press the [SHIFT] button of this unit or the [LENS|SHIFT] button of the
remote control, then press the [RESET] button of the remote control to move the lens shift unit to the
center position.

1-5 (E)
VPL-FHZ65
1-6-1. Electrostatic Filter Assembly 1-6-3. Rear Cover Assembly and
Lens Cover Assembly
1-6-2. Lens Assembly
1-6-4. Top Cover Assembly and H Board1-6-5. C Board
1-6-8. TA Board1-6-7. DC Fan (For Air Intake) and V Board

1-6 (E) VPL-FHZ65
1-6-13. Power Unit 1-6-10. Q Board and MX Board1-6-14. Switching Regulator (LD Board)
1-6-9. Laser Source Unit
1-6-15. U Board
1-6-6. DC Fan
(For Laser Source Unit)
1-6-12. DC Fan (For Power Supply) and
NF Board
1-6-11. Optical Block Assembly

1-7 (E)
VPL-FHZ65
1-6-16. PS Assembly 1-6-17. In-polarizer (R)/(G)/(B)
Assemblies
1-6-18. Shift Unit Assembly,
Prism Block Assembly,
Unit Assembly and
4P Output Glass Assembly

1-8 (E) VPL-FHZ65
1-6-1. Electrostatic Filter Assembly
Preparation
1. Place this unit with the bottom side facing upward.
2. Open the terminal cover.
3Side cover
1Slide to the
“UNLOCK” side.
LOCK UNLOCK
2Slide to the
“UNLOCK” side.
LOCKUNLOCK
7Filter cover
6Two hooks
4Two screws (with drop-safe)
5Two screws
(with drop-safe)
8Electrostatic filter
Terminal cover
Bottom side

1-9 (E)
VPL-FHZ65
1-6-2. Lens Assembly
For the removal procedure of the lens assembly, refer to Section 1-7.
1-6-3. Rear Cover Assembly and Lens Cover Assembly
Lens assembly
1Three screws (with drop-safe)
2Rear cover assembly
3Two screws (with drop-safe)
4Lens cover assembly

1-10 (E) VPL-FHZ65
1-6-4. Top Cover Assembly and H Board
1Eight screws
(BVTP3 )12)
2Screw
(BVTP3 )12)
4Top cover assembly
3Harness
&
Slightly lift up the top cover assembly
slowly and disconnect the harness
from the connector (CN3000) on the
H board.
H board
Bottom side

1-11 (E)
VPL-FHZ65
Top cover assembly
8Button (ARROW)
9Button (H)
7H board
5Nylon rivet
6Holder (H)

1-12 (E) VPL-FHZ65
1-6-5. C Board
n
Perform step 1 in Section 2-2-3 before replacing the C board, and perform steps 3 to 6 after replacement.
C board (Side A)
CN2500
(To the fan 1, fan 2 and fan 3)
CN2601
(To the fan 6 and fan 9)
CN105
(To the U board)
CN104
(To the fuse)
CN107
(To the laser source unit)
CN2300
(To the laser source unit)
CN106
(To the TA and V boards)
CN101
CN100
(To the Q board)
CN2400
(To the AR board)
CN1801
(To the NF board)
CN2603
(To the fan 7 and fan 8)
CN2401
(To the AR board)
CN2600
(To the solenoid)
CN2200
(To the SB board)
CN1700
(To the prism block assembly)
CN1600
(To the prism block assembly)
CN1500
(To the prism block assembly)
CN2201
(To the shift unit assembly)
CN1800
(To the H board)
CN110
(To the unit assembly)
CN2503
(To the fan 4 and fan 5)
CN102
(To the power unit)
CN103
(To the power unit)
CN500
(To the switching regulator)