Sony HCD-DZ555K User manual

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
Russian Model
HCD-DZ556KB
E Model
HCD-DZ555K/DZ556KB/DZ750K
Australian Model
HCD-DZ555K/DZ750K
DVD RECEIVER
9-887-602-04
2007G16-1
© 2007.07
Ver. 1.3 2007.07
HCD-DZ555K/DZ556KB/
DZ750K
HCD-DZ555K/DZ556KB/DZ750K are the amplifier, DVD/CD
and tuner section in DAV-DZ555K/DZ556KB/DZ750K.
SPECIFICATIONS
Model Name Using Similar Mechanism HCD-DZ150K
MechanismType CDM85-DVBU102
Optical Pick-up Name
KHM-313CAA
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptivematrixsurrounddecoderandtheDTS** Digital Surround System.
*Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS,
Inc.
Amplifier section
Stereo mode (rated) 108 W + 108 W (at 3 ohms,
1 kHz, 1 % THD)
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*:142watts
(per channel at 3 ohms,
1 kHz, 10 % THD)
Subwoofer*: 140 watts (at
3 ohms, 80 Hz, 10 % THD)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN/MIC 1 Sensitivity:
AUDIO IN 250/125 mV/
MIC 1 1 mV
MIC 2 Sensitivity: 1 mV
DVD system
Laser Semiconductor laser
(DVD: λ
= 650 nm)
(CD: λ
= 790 nm)
Emission duration:
continuous
Signal format system
Mexican and Latin American models:
NTSC
Other models: NTSC/PAL
Tuner section
System PLL quartz-locked digital
synthesizer
FM tuner section
Tuning range 87.5-108.0 MHz (50 kHz
step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Mexican, and Latin American models:
530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
531 – 1,602 kHz (with the
interval set at 9 kHz)
Australian and New Zealand models:
531 – 1,710 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Other models: 531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,610 kHz (with the
interval set at 10 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz
Video section
Outputs VIDEO: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
75 ohms
HDMI OUT: Type A (19
pin)
DZ750K model:
DZ555K/DZ556KB models:
RMS output power
FL/FR/C/SL/SR*:143watts
(per channel at 3 ohms, 1
kHz, 10 % THD)
Subwoofer*: 285 watts (at
1.5 ohms, 80 Hz, 10 %
THD)
Russian and Middle Eastern models:
— Continued on next page —
Photo : HCD-DZ750K
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

2
HCD-DZ555K/DZ556KB/DZ750K
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear exterior.
(Except for Korean model)
CAUTION
Use of controls or adjustments or performance of procedures
otherthan those specifiedherein may resultin hazardousradiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
•Abbreviation
AUS : Australian model
E3 : 220 – 240VAC area in E model
E12 : 220 – 240VAC area in E model
E32 : 110 – 240V AC area in E model
EA : Saudi Arabia model
KR : Korean model
MX : Mexican model
RU : Russian model
SP : Singapore model
TH : Thai model
TW : Taiwan model
General
Power requirements
Mexican models: 120 V AC, 60 Hz
Latin American models: 110 - 240 V AC, 50/60 Hz
S
Taiwan models:
audi Arabian models: 12
120 V AC, 50/60 Hz
7 - 240 V AC, 50/60 Hz
Other models: 220 - 240 V AC, 50/60 Hz
Power output (DIGITAL MEDIA PORT)
DC OUT: 5 V, 700 mA
(except for Mexican and
La
La
tin American models)
Power consumption
DZ555K, DZ556KB model:
tin American and Saudi Arabian models:
On: 165 W
Standby: 0.3 W (at the
Power Saving mode)
Other models: On: 150 W
Standby: 0.3 W (at the
Power Saving mode)
Dimensions (approx.) 430×63×380mm(w/h/d)
incl. projecting parts
Mass (approx.) DZ555K/DZ556KB: 4.1 kg
DZ750K: 4.2 kg
Design and specifications are subject to change
without notice.
On: 160 W
Standby: 0.3 W (at the
Power Saving mode)
DZ750K model:
Special Component Notice
The components identified by mark 9contain confidential
information.
Strictlyfollow the instructions wheneverthe components arerepaired
and/or replaced.
Ver. 1.3
Model Part No.
DZ555K: SP model 2-896-163-0[]
DZ555K: TW model 2-896-163-2[]
DZ555K: AUS model 2-896-163-3[]
DZ555K: KR model 2-896-163-4[]
DZ555K: TH model 3-095-152-9[]
DZ556KB: E3 model 3-094-633-3[]
DZ556KB: MX model 3-094-633-4[]
DZ556KB: E32 model 3-094-633-6[]
DZ556KB: E12 model 3-094-633-7[]
DZ556KB: EA model 3-095-152-5[]
DZ556KB: RU model 3-215-699-2[]
DZ750K: KR model 2-896-163-1[]
DZ750K: E3 model 2-896-163-6[]
DZ750K: SP model 2-896-163-7[]
DZ750K: AUS model 2-896-163-9[]
DZ750K: TH model 3-215-699-3[]
MODEL IDENTIFICATION
– Rear Panel –
COAXIAL
AM
FM75
(DVD ONLY)
OUT
DMPORT
DIR-TC1
FRONT R
CENTER WOOFER
FRONT L SUR R SUR L
SPEAKER
SPEAKER
TV /
VIDEO
MONITOR OUTCOMPONENT VIDEO OUT
RLAUDIO IN
(DVD ONLY)
YP
B
/C
B
P
R
/C
R
VIDEO
(DVD ONLY)
S VIDEO
Parts No.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

3
HCD-DZ555K/DZ556KB/DZ750K
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
Self-diagnosis Function
(When letters/numbers appear in the
display)
First 3
characters of
the service
number
Cause and/or corrective action
C 13 The disc is dirty.
,Clean the disc with a soft cloth
C 31 The disc is not inserted correctly.
,Restartthe system,then re-insert
the disc correctly.
E XX
(xx is a number) To prevent a malfunction, the
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
When displaying the version
number on the TV screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
VER.X.XX
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

4
HCD-DZ555K/DZ556KB/DZ750K
TABLE OF CONTENTS
1. SERVICING NOTE ................................................... 5
2. GENERAL ................................................................... 9
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 12
3-2. Case (DS), Front Panel Assy ........................................... 13
3-3. FL Board.......................................................................... 14
3-4. JACK Board, P-SW Board (DZ555K/DZ556KB) .......... 15
3-5. JACK Board, P-SW Board (DZ750K) ............................ 15
3-6. Front Panel, Ornament (DZ750K)................................... 16
3-7. Tuner (FM/AM)............................................................... 16
3-8. DMPORT Board (Except MX, E32) ............................... 17
3-9. DIAT-CON Board ............................................................ 17
3-10. IO-S-OUT Board ............................................................. 18
3-11. POWER Board ................................................................ 18
3-12. SPEAKER Board, D.C. Fan ............................................ 19
3-13. MAIN Board (DZ555K/DZ556KB)................................ 20
3-14. MAIN Board (DZ750K).................................................. 21
3-15. DVD Mechanism Deck (CDM85-DVBU102) ................ 22
3-16. Tray.................................................................................. 22
3-17. Belt, MS-203 BOARD .................................................... 23
3-18. Optical Pick-up (KHM-313CAA) ................................... 24
4. TEST MODE ............................................................... 25
5. ELECTRICAL ADJUSTMENT ............................. 30
6. DIAGRAMS
6-1. Block Diagram – RF/VIDEO Section – ......................... 32
6-2. Block Diagram – AUDIO/AMP Section – ...................... 33
6-3. Block Diagram – POWER Section –............................... 34
6-4. Printed Wiring Board – MAIN Board (Side A) –........... 35
6-5. Printed Wiring Board – MAIN Board (Side B) –........... 36
6-6. Schematic Diagram – MAIN Board (1/10) – ................. 37
6-7. Schematic Diagram – MAIN Board (2/10) – ................. 38
6-8. Schematic Diagram – MAIN Board (3/10) – ................. 39
6-9. Schematic Diagram – MAIN Board (4/10) – ................. 40
6-10. Schematic Diagram – MAIN Board (5/10) – ................. 41
6-11. Schematic Diagram – MAIN Board (6/10) – ................. 42
6-12. Schematic Diagram – MAIN Board (7/10) – ................. 43
6-13. Schematic Diagram – MAIN Board (8/10) – ................. 44
6-14. Schematic Diagram – MAIN Board (9/10) – ................. 45
6-15. Schematic Diagram – MAIN Board (10/10) – ............... 46
6-16. Printed Wiring Board – IO-S-OUT Board – .................. 47
6-17. Schematic Diagram – IO-S-OUT Board – ..................... 48
6-18. Printed Wiring Board – DIAT-CON Board – ................. 49
6-19. Schematic Diagram – DIAT-CON Board – .................... 49
6-20. Printed Wiring Boards – FL, JACK Board – .................. 50
6-21. Schematic Diagram – FL Board – .................................. 51
6-22. Schematic Diagram – JACK Board – ............................. 52
6-23. Printed Wiring Boards – SPEAKER, P-SW Board – ..... 53
6-24. Schematic Diagram – SPEAKER, P-SW Board – ......... 53
6-25. Printed Wiring Board – MS-203 Board – ....................... 54
6-26. Schematic Diagram – MS-203 Board – ......................... 54
6-27. Printed Wiring Board
– DMPORT Board (EA/DZ555K: TH) – ........................ 55
6-28. Schematic Diagram
– DMPORT Board (EA/DZ555K: TH) – ........................ 55
6-29. Printed Wiring Board – POWER Board –...................... 56
6-30. Schematic Diagram – POWER Board –......................... 57
7. EXPLODED VIEWS
7-1. Overall Section ................................................................ 72
7-2. Front Panel Section ......................................................... 73
7-3. Chassis Section................................................................ 74
7-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 75
8. ELECTRICAL PARTS LIST .................................. 76
•Abbreviation
E32 : 110 – 240VAC area in E model
EA : Saudi Arabia model
MX : Mexican model
TH : Thai model
Ver. 1.3
Note: Please show SUPPLEMENT-1 about information for other than
EA and TH (DZ555K) models on DMPORT board.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

5
HCD-DZ555K/DZ556KB/DZ750K
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When“LOCKED” is displayed,the tray lockis not releasedby turning
power on/off with the ?/1 button.
On cleaning discs, disc/lens cleaners
•Do not use cleaning discs or disc/lens cleaners
(including wet or spray types). These may cause the apparatus
to malfunction.
IMPORTANT NOTICE
Caution: This system is capable of holding a still video image or
on-screen display image on your television screen indefinitely.
If you leave the still video image or on-screen display image
displayed on your TV for an extended period of time you risk
permanent damage to your television screen.
Projection televisions are especially susceptible to this.
Attention when transported
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set the function “DVD”.
3. Remove all discs, and then press two buttons Hand ?/1
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set
on.
Note about CDs/DVDs
The system can play CD-ROMs/CD-Rs/CDRWs recorded in the
following formats:
–audio CD format
–VIDEO CD format
–MP3 audio tracks, JPEG image files, and DivX video files of
formatconforming to ISO 9660 Level 1/Level 2,or its extended
format, Joliet
The system can play DVD-ROMs/DVD+RWs/DVD-RWs/
DVD+Rs/DVD-Rs recorded in the following formats:
–MP3 audio tracks, JPEG image files, and DivX video files of
format conforming to UDF (Universal Disc Format)
Example of discs that the system cannot play
The system cannot play the following discs:
•CD-ROMs/CD-Rs/CD-RWs other than those recorded in the
formats listed on “Note about CDs/DVDs”
•CD-ROMs recorded in PHOTO CD format
•Data part of CD-Extras
•DVDAudios
•Super Audio CD
•DATA DVDs that do not contain MP3 audio tracks, JPEG
image files, or DivX video files
•DVD-RAMs
Also, the system cannot play the following discs:
•ADVD VIDEO with a different region code
•Adisc that has a non-standard shape (e.g., card, heart)
•Adisc with paper or stickers on it
•Adisc that has the adhesive of cellophane tape or a sticker
still left on it
Notes about CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW
In some cases, CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW cannot be played on this system due to the recording
quality or physical condition of the disc, or the characteristics of
the recording device and authoring software.
The disc will not play if it has not been correctly finalized. For
more information, see the operating instructions for the recording
device.
Note that some playback functions may not work with some
DVD+RWs/DVD+Rs, even if they have been correctly finalized. In
this case, view the disc by normal playback.Also some DATACDs/
DATADVDs created in Packet Write format cannot be played.
Copyrights
This product incorporates copyright protection technology that is
protected by U.S. patents and other intellectual property rights. Use
of this copyright protection technology must be authorized by
Macrovision, and is intended for home and other limited viewing
uses only unless otherwise authorized by Macrovision. Reverse
engineering or disassembly is prohibited.
This system incorporates with Dolby* Digital and Dolby Pro Logic
(II) adaptive matrix surround decoder and the DTS** Digital
Surround System.
*Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are
trademarks of Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks
of DTS, Inc.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

6
HCD-DZ555K/DZ556KB/DZ750K
Peel off the seal and so the lever is moved
in the direction of the arrow with the thin rod.
How to open the disc table when power switch turns off
Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow.
seal
disc tray
Discharge the charged electricity in capacitors to prevent electric shock as follows
When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.
POWER board
C903:440 V (Except Mexican and Taiwan models) / 240 V (Mexican model) / 190V (Taiwan model)
C932, C933, C934, CN904:30 V
MAIN board
CN3002: 30 V
Point of capacitor discharge for C932, C933, C934:
Connect to the red and black wire of CN904
Point of capacitor discharge for C903:
Connect to the foot of CN903
800
Ω
/2W
Ver. 1.3
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

7
HCD-DZ555K/DZ556KB/DZ750K
Parts that require fixing using adhesive agent
The following parts on the POWER board must be fixed by using the adhesive agent (such as Sony Bond Master) as it is specified by Safety
Regulations. When any part or printed circuit board is replaced during repair work, be sure to confirm that the following capacitors and resistors
are fixed by using the adhesive agent (such as Sony Bond Master) without fail.
POWER board: • C924 and R927 (refer to below fig.)
• C913 (Push down to C903 side and so fix.)
• C910 and C930 (refer to below fig.)
• EB905 side of C903
• EB905 side of C934
• C964 and C963 (refer to below fig.)
• Space between C933 and C932
• C908 and Q901 (Don’t touch IC901.)
OK:more than 3.5mm
NG:less than 3.5mm
OK:more than 8mm
NG:less than 8mm
OK:more than 8mm
NG:less than 8mm
Don't incline C924 to outside.
POWER BOARD
C910
C924 R927 C930
C964
C963
MAIN board service position
Please take the above-mentioned position in the repair of MAIN board.
In that case, it is necessary the following extension cable during CN304 on IO-S-OUT board and CN4302 on MAIN board.
jig P/N: J-2501-242-A
(pitch 1.00 mm/11p/length 300 mm)
CN304jig
CN4302
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

8
HCD-DZ555K/DZ556KB/DZ750K
Attention of the direction at replacement
Please defend and install the direction of the below fig in the following parts on the POWER board.
LF902 LF901
PC901
R913 R912 R913 R912 PC903
POWER BOARD
PC902
L931 mark this side
OK NG
mark this side
mark this side
Precaution when installing a new OP unit /
Precaution before unsoldering the static electricity
prevention solder bridge
When installing a new OP unit, be sure to connect the flexible
printed circuit board first of all before removing the static
electricity prevention solder bridge by unsoldering.
Remove the static electricity prevention solder bridge by
unsoldering after the flexible printed circuit board has already
been connected.
(Do not remove nor unsolder the solder bridge as long as the
OP unit is kept standalone.)
Note on replacement of C803, C802, L801,
and L802
Please fold in the directtion of the arrow and set up at
replacement of C803, C802, L801, and L802 on FL board.
L801 L802C803
+
–
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

9
HCD-DZ555K/DZ556KB/DZ750K
SECTION 2
GENERAL This section is extracted
from instruction manual.
Front panel
A"/1(on/standby) (31)
BA(open/close) (31)
CDisc operation (31)
DFUNCTION (31)
EFront panel display (101)
F(remote sensor) (9)
GVOLUME control (31)
HMIC 2 jack (64)
IAUDIOIN/MIC1/A.CAL MICjack(20,29,
64)
JDisc tray (31)
Rear panel
DZ555K/DZ556KB
ASPEAKER jacks (15)
BDIR-TC1 slot for the WAHT-SD1 (29)
CTV/VIDEO (AUDIO IN R/L) jacks (29)
DDMPORT (DIGITAL MEDIA PORT) jack
(except for Mexican and Latin
American models) (29, 69)
EMONITOR OUT (S VIDEO/VIDEO) jacks
(25)
FAM terminal (15)
GCOAXIAL FM 75Ωjack (15)
HCOMPONENT VIDEO OUT jacks (25)
IHDMI OUT jack (25)
JD-LIGHT SYNC OUT jack (29)
(Singaporean, Mexican, and Latin
Ameri
(Terminals for TH destination are
same as those for SP destination.)
can models only)
*CAUTION
Please do not remove the screws before
installing the WAHT-SD1.
D-LIGHT SYNC OUT
COAXIAL
AM
FM75
(DVD ONLY)
OUT
DMPORT
DIR-TC1
FRONT R
CENTER WOOFER
FRONT L SUR R SUR L
SPEAKER
SPEAKER
TV /
VIDEO
MONITOR OUTCOMPONENT VIDEO OUT
RLAUDIO IN
(DVD ONLY)
VIDEO
(DVD ONLY)
S VIDEO
YP
B
/C
B
P
R
/C
R
Screws*
DZ750K
ASPEAKER jacks (19)
BDIR-TC1 slot for the WAHT-SD1 (33)
CTV/VIDEO (AUDIO IN R/L) jacks (33)
DDMPORT (DIGITAL MEDIA PORT) jack
(33, 73)
EMONITOR OUT (S VIDEO/VIDEO) jacks
(29)
FAM terminal (19)
GCOAXIAL FM 75Ωjack (19)
HCOMPONENT VIDEO OUT jacks (29)
IHDMI OUT jack (29)
JD-LIGHT SYNC OUT (Singaporean
mo
(Terminals for TH destination are
same as those for SP destination.)
del only) jack (33)
*CAUTION
Please do not remove the screws before
installing the WAHT-SD1.
D-LIGHT SYNC OUT
COAXIAL
AM
FM75
(DVD ONLY)
OUT
DMPORT
DIR-TC1
FRONT R
CENTER WOOFER
FRONT L SUR R SUR L
SPEAKER
SPEAKER
TV /
VIDEO
MONITOR OUTCOMPONENT VIDEO OUT
RLAUDIO IN
(DVD ONLY)
VIDEO
(DVD ONLY)
S VIDEO
YP
B
/C
B
P
R
/C
R
Screws*
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

10
HCD-DZ555K/DZ556KB/DZ750K
Front panel display
About the indications in the front panel display
ALights up when the HDMI OUT jack is
correctly connected to HDCP (high-
bandwidth digital content protection)
compliant device with HDMI or DVI
(digital visual interface) input. (25)
BLights up when the time information of
a title or chapter appears in the front
panel display. (DVD only) (47)
CLights up when the color system is set
toNTSC.(Asian,Australian,andMiddle
E
Lights up when an NTSC disc is
loaded. (Russian models only)
astern models only)
DLights up when a station is received.
(Radio only) (60)
EStereo/Monaural effect (Radio only)
(61)
FLights up when the sleep timer is set.
(68)
GLights up when the movie or music
mode is selected. (34)
HPlaying status (DVD function only)
ILights up when the karaoke mode is
on. (64)
JCurrent repeat mode (43)
KLights up when the child lock function
is set to on. (70)
LLights up when the system outputs
progressive signals (DVD function
only). (27)
MIndicates the selected [SPEAKER
FORMATION]. (74)
NCurrent surround format (Except for
JPEG)
OLights up when the DYNAMIC BASS is
selected. (68)
PDisplays system’s status such as
chapter, title, or track number, time
information, radio frequency, playing
status, sound field, etc.
Ver. 1.3
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

11
HCD-DZ555K/DZ556KB/DZ750K
Remote control
ANGLE 5(49)
AUDIO 4(44)
CLEAR ef (38, 63, 79)
D.TUNING wf (61)
DISPLAY ej (47, 62)
DVD MENU wh (44, 57, 63)
DVD TOP MENU qf (44)
DYNAMIC BASS wd (68)
ECHO qk (65)
ENTER wg (63)
FUNCTION ws (27, 31, 32, 39,
60, 74)
KARAOKE PON 2(66)
KEYCON #/b wa (66)
MIC VOL +/– eh (65)
MOVIE/MUSIC qj (34)
MUTING 7(31)
Number buttons* qg (38, 61, 63,
71)
PICTURE NAVI 6(39, 63)
PRESET +/– wk es (61)
SCORE eg (67)
SOUND FIELD qh (35)
SUBTITLE wf (50)
SYSTEM MENU wg (23, 33, 63,
69, 107)
THEATRE SYNC w; (64)
TUNING +/– 0qs (60)
TV e; (63)
TV CH +/– wk es (63)
TV INPUT ej (63)
TV VOL +/–* 8(63)
VIDEO FORMAT 3(27)
VOLUME +/–* 8(31, 61, 85)
[/1(on/standby) 1(20, 23, 31,
39, 61)
TV [/1(on/standby) 1(63)
C/X/x/c/ qd (20, 23, 33, 38,
60, 71) REPLAY/
ADVANCE 9(31)
./>es wk (31)
m/Mqs 0(37)
/SLOWqs 0(37)
H (play)* ea (31, 39, 73)
STEP 9(37)
x(stop) wl (31, 39, 71)
X(pause) qa (31)
Z(open/close) ql (31)
DISPLAY wj (21, 38, 71,
102)
ORETURN ed (39)
-/-- ef (63)
*TheH, number 5, and
VOLUME + (TV VOL+)
buttons have tactile dots. Use
the tactile dots as references
when operating the system.
ALPHABETICAL ORDER
A – O P – Z
BUTTON DESCRIPTIONS
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

12
HCD-DZ555K/DZ556KB/DZ750K SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
•This set can be disassembled in the order shown below.
3-3. FL BOARD
(Page 14)
3-4. JACK BOARD,
P-SW BOARD
(DZ555K/DZ556KB)
(Page 15)
3-5. JACK BOARD,
P-SW BOARD
(DZ750K)
(Page 15)
3-6. FRONT PANEL,
ORNAMENT
(DZ750K)
(Page 16)
3-15. DVD MECHANISM DECK
(CDM85-DVBU102)
(Page 22)
3-16.TRAY
(Page 22)
3-17. BELT,
MS-203 BOARD
(Page 23)
3-18. OPTICAL PICK-UP
(KHM-313CAA)
(Page 24)
3-14. MAIN BOARD
(DZ750K)
(Page 21)
3-13. MAIN BOARD
(DZ555K/DZ556KB)
(Page 20)
3-8. DMPORT BOARD
(EXCEPT MX, E32)
(Page 17)
3-9. DIAT-CON BOARD
(Page 17)
3-10. IO-S-OUT BOARD
(Page 18)
3-12. SPEAKER BOARD,
D.C. FAN
(Page 19)
3-11. POWER BOARD
(Page 18)
3-7.TUNER (FM/AM)
(Page 16)
3-2. CASE (DS),
FRONT PANEL ASSY
(Page 13)
SET
•Abbreviation
E32 : 110 – 240V AC area in E model
MX : Mexican model
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

13
HCD-DZ555K/DZ556KB/DZ750K
3-2. CASE (DS), FRONT PANEL ASSY
Note: Follow the disassembly procedure in the numerical order given.
9
two
screws
(+BVTP
2.6
×
10
)
qa
w
ire (flat type)
21core (CN502)
2
The lever is moved in the direction
of the arrow with the thin rod.
1
seal
3
4
loading panel
5
two screws
(CASE3 TP2)
8
case (DS)
qh
front panel assy
qd
four screws
(+BV 3
×
6)
qf
two claws
qg
two
claws
6
two screws
(CASE3 TP2)
7
five screws
(+BVTP 3
×
8)
q;
unweaved
cloth
rib
notch
harness
rib
lead pin
Route the harness as shown below.
qs
connector 5P
(CN302)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

14
HCD-DZ555K/DZ556KB/DZ750K
3-3. FL BOARD
PRECAUTION DURINGTHE RETAINER (DS) INSTALLATION
(2) Route the harness as shown below. (3) Route the harness as shown below.
(1) Assemble seven claws securely.
4
shield plate (FR)
shield plate (FR)
front panel
8
FL board
FL board
JACK
board
CN806
CN805
3
five
screws
(+BVTP 2.6
×
10)
5
two
screws
(+BVTP 2.6
×
10)
1
two
rivets
6
wire (flat type)
13core (CN805)
wire (flat type) 13core
7
wire (flat type)
21core (CN801)
2
retainer (DS)
retainer (DS)
harness
rivet rivet
hole
retainer (DS) harness
wire (flat type)
groove
groove
retainer (DS)
hole
Route the wire
(flat type) 13core
as shown in the figure.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

15
HCD-DZ555K/DZ556KB/DZ750K
3-5. JACK BOARD, P-SW BOARD (DZ750K)
3-4. JACK BOARD, P-SW BOARD (DZ555K/DZ556KB)
Route the harness as shown below.
JACK board JACK board
(NG)(OK)
1
knob (vol)
2
nut
qa
JACK board
4
button (AIO)
5
wire (flat type)
13core (CNP806)
8
Remove the
solderings.
9
harness
3
four
screws
(+BVTP
2.6
×
10
)
6
screw
(+BVTP
2.6
×
10
)
7
button (AIO)
q;
P-
SW board
Route the harness as shown below.
JACK board JACK board
(NG)(OK)
1
knob (vol)
2
nut
qa
JACK board
4
button (base)
5
wire (flat type)
13core (CNP806)
8
Remove the
solderings.
9
harness
3
four
screws
(+BVTP
2.6
×
10
)
6
screw
(+BVTP
2.6
×
10
)
7
button (base)
q;
P-
SW board
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

16
HCD-DZ555K/DZ556KB/DZ750K
3-6. FRONT PANEL, ORNAMENT (DZ750K)
3-7. TUNER (FM/AM)
2
six
claws
6
ornament
3
front panel
1
screw
(+BVTP
2.6
×
10
)
4
six
claws
5
button (cap)
2
wire (flat type) 9core
1
two
screws
(+BVTT
2.6
×
6
)
3
tuner (FM/AM)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

17
HCD-DZ555K/DZ556KB/DZ750K
3-9. DIAT-CON BOARD
3-8. DMPORT BOARD (EXCEPT MX, E32)
1
screw
(+BVTP
3
×
8
)
5
DMPORT board
2
claw
3
wire (flat type)
9core (CN201)
4
connector
3p (CN203)
4
screw
(+BVTP
3
×
8
)
7
DIAT-CON board
qa
two screws
(+BVTP
3
×
8
)
q;
two screws
(+BVTP
3
×
10
)
8
two screws
(+BVTP
3
×
10
)
qs
case (diat )
3
Remove the harness.
5
claw
6
claw
1
wire (flat type)
11core (CN1809)
9
lid (diat-p)
2
connector
2p (CN903)
•Abbreviation
E32 : 110 – 240VAC area in E model
MX : Mexican model
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

18
HCD-DZ555K/DZ556KB/DZ750K
3-11. POWER BOARD
3-10. IO-S-OUT BOARD
7
three
screws
(+BVTP
3
×
8
)
8
screw
(+BV
3
×
6
)
9
IO-S-OUT board
4
wire (flat type) 21core (CN605) (EXCEPT MX, E32
)
wire (flat type) 17core (CN607) (MX, E32)
5
wire (flat type)
5core (CN307)
6
connector
5p (CN302)
3
wire (flat type)
11core (CN304)
1
two screws
(+BV
3
×
6
)
2
bracket
(DIAT DS)
1
connector
4p (CN3002)
3
connector
12p (CN906)
4
connector
2p (CN907)
5
connector 2p (CN903)
2
connector
2p (CN901)
7
eight screws
(+PWH 3
×
8)
6
screw
(+BV 3
×
6)
qa
POWER board
q;
cover (PWB)
9
Remove the two claws
in the direction of the
arrow
B
.
8
Remove the POWER board
and the cover (PWB) in the
direction of the arrow
A
.
heatsink (AMP)
harness
screw
lead pin
Clamp the harnesses with a
lead pin or a similar tool so
that they do not touch this
screw and the heatsink (AMP).
Attach the heat radiation sheets
on the chassis, and then install
the POWER board.
Attention at assembling
POWER board.
Because of prevention of
damage caused by creep of
radiation sheets, outfit a power
board with the set after fiting
the cover (PWB) on the POWER
board.
radiation sheets
A
B
•Abbreviation
E32 : 110 – 240VAC area in E model
MX : Mexican model
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

19
HCD-DZ555K/DZ556KB/DZ750K
3-12. SPEAKER BOARD, D.C. FAN
5
connector
2p (CN3000)
1
connector
8p (CN303)
4
SPEAKER board
3
two
screws
(+BV
3
×
6
)
2
screw
(+BVTP
3
×
8
)
6
two screws
(+BVTT
4
×
8
)
7
D.C. fan
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

20
HCD-DZ555K/DZ556KB/DZ750K
3-13. MAIN BOARD (DZ555K/DZ556KB)
2
connector
2p (CN901)
1
connector
4p (CN3002)
Attaching the two radiation sheets
on the IC MAIN board first, and then
attach the heatsink (AMP).
heatsink (AMP) radiation
sheets
IC on the
MAIN board
5
two screws (+BV 3
×
10)
7
heatsink (AMP),
HEATSINK B board,
HEATSINK A board
8
two radiation sheet
6
screw (+BVTP 3
×
12)
4
INSURATOR
board
3
two
screws (+BV 3
×
6)
ql
seven
screws
(+BV 3
×
6)
heatsink
(AMP)
harness
(D.C. fan)
harnesslead pin screw
Clamp the harnesses with a lead pin or a similar tool so that
they do not touch this screw and the heatsink (AMP).
Clamp the harness with a lead pin
or a similar tool so that they do not
touch the heatsink (AMP).
q;
connector
6p (CN1201)
qs
connector
12p (CN906)
Route the power code according
to a white line on the
INSURATOR board.
Must not remove the power code
from the part of A of the
INSURATOR board.
power cord
INSURATOR
board A
lead pin
lead pin
lead pin
9
wire (flat type) 24core (CN1101)
qa
wire (flat type)
5core (CN1202)
qf
wire (flat type) 11core (CN4302)
qh
wire (flat type) 5core (CN702)
qj
screw
(+BVTP 3
×
8)
qk
screw
(+BVTP 3
×
8)
w;
MAIN board
qg
wire (flat type) 21core (CN502)
(DZ555K: SP, TH)
(DZ556KB: E12, E32, MX)
qd
wire (flat type) 21core (CN605) (EXCEPT MX, E32)
wire (flat type) 17core (CN607) (MX, E32)
heatsink
(AMP) harness lead pin
harness
lead pin
heatsink (AMP)
•Abbreviation
E12 : 220 – 240V AC area in E model
E32 : 110 – 240V AC area in E model
MX : Mexican model
SP : Singapore model
TH : Thai model
Ver. 1.3
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
This manual suits for next models
2
Table of contents
Other Sony Receiver manuals

Sony
Sony FXE-100 User manual

Sony
Sony HCD-DZ20 User manual

Sony
Sony STR-DA1500ES User manual

Sony
Sony ICF-SW1E User manual

Sony
Sony STR-DA5800ES User manual

Sony
Sony DWZM50 User manual

Sony
Sony XNV-770BT MyTomTom User manual

Sony
Sony STR-DA4ES - Fm Stereo/fm-am Receiver User guide

Sony
Sony DST-HD500 User manual

Sony
Sony STR-W777 User manual

Sony
Sony HVA-G1 User manual

Sony
Sony HCD-FZ900KW User manual

Sony
Sony CA-950 Manual

Sony
Sony STR-DE985 User manual

Sony
Sony BKM-41HD User manual

Sony
Sony CX-BK2 User manual

Sony
Sony HCD-DZ7T User manual

Sony
Sony ICF-7600DA User manual

Sony
Sony STR-DB830 - Fm Stereo/fm-am Receiver User manual

Sony
Sony DRN-XM01C User manual