Sony FVS-1000 Series User manual

MAINTENANCE MANUAL Part 1
1st Edition (Revised 3)
MULTI RESOLUTION FILM SCANNER
FVS-1000 System
FVS-T1000
TELECINE PROCESSOR
FVS-P1000
MULTI RESOLUTION TELECINE
BKFV-100/1
TELECINE HDTV PROCESSING BOARDS
TELECINE SDTV PROCESSING BOARDS
BKFV-200
TELECINE OPTICAL KIT
BKFV-410
TELECINE LOG DATA PROCESSOR
BKFV-300
TELECINE 16 mm FILM ADAPTOR KIT
BKFV-400/1
TELECINE MOUNTED SLIDE KIT
BKFV-420
TELECINE FILM SOUND PROCESSOR
BKFV-500

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so.Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden.Um die
Gefahr eines elektrischen Schlages, Feuergefahr undVerletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen.Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien.Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
FVS-T1000 (UC) Serial No. 10001 and Higher
FVS-T1000 (CE) Serial No. 10001 and Higher
FVS-P1000 (SY) Serial No. 10001 and Higher
BKFV-100/1 (SY) Serial No. 10001 and Higher
BKFV-200 (SY) Serial No. 10001 and Higher
BKFV-300 (SY) Serial No. 10001 and Higher
BKFV-400/1 (WW) Serial No. 10001 and Higher
BKFV-410 (WW) Serial No. 10001 and Higher
BKFV-420 (WW) Serial No. 10001 and Higher
BKFV-500 (SY) Serial No. 10001 and Higher
FVS-1000 MMP1

CAUTION
Danger of explosion if battery is incorrectly
replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem
Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ.
Entsorgung gebrauchter Batterien nach Angaben
des Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées
conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning måkun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
1 (P)
Voor de klanten in Nederland
Dit apparaat bevat een (CF)n-Li batterij voor memory
back-up.
Raadpleeg uw leverancier over de verwijdering van de
batterij op het moment dat u het apparaat bij einde
levensduur afdankt.
Gooi de batterij niet weg. maar lever hem in als KCA.
Bij dit produkt zijn batterijen geleverd.
Wanneer deze leeg zijn, moet u ze niet
weggooien maar inleveren als KCA.
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer”oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
WARNING
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, so that
the user can turn off the power in case a fault should
occur.
WARNUNG
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, damit sich
bei einer Funktionsstörung die Stromversorgung zum
Gerät jederzeit unterbrechen lä
ß t.
AVERTISSEMENT
Lors de l’installation, incorporez un interrupteur dans le fil
électrique, fixéprès de l’appareil, pour qu’on puisse
couper l’alimentation en cas d’anomalie.
FVS-1000 MMP1

FVS-1000 MMP1 1
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 7
Related manuals......................................................................................................... 7
1. Installation
1-1. Overview .....................................................................................................1-1
1-2. Unpacking and Supplied Accessories .........................................................1-1
1-3. Environmental Conditions ..........................................................................1-2
1-4. Dimensions and Weight ..............................................................................1-3
1-5. Installation Space ........................................................................................1-3
1-6. Power Supply and Air Supply Specifications .............................................1-4
1-7. Warning during Installation ........................................................................1-5
1-8. Fixtures and Tools.......................................................................................1-5
1-9. Installation Flow Chart................................................................................1-6
1-10. Installation Procedure..................................................................................1-7
1-11. Installation of Optional Units....................................................................1-31
1-11-1. BKFV-300................................................................................1-31
1-11-2. BKFV-400/1.............................................................................1-36
1-11-3. BKFV-410................................................................................1-39
1-11-4. BKFV-420................................................................................1-40
1-11-5. BKFV-500................................................................................1-42
2. Service Overview
2-1. Operating Conditions ..................................................................................2-1
2-2. Supplied Accessories ..................................................................................2-1
2-3. Location of Main Parts................................................................................2-1
2-3-1. Location of Main Blocks............................................................2-1
2-3-2. Location of Boards .....................................................................2-2
2-3-3. Location of Main Mechanical Parts ...........................................2-9
2-3-4. Location of Sensors..................................................................2-10
2-4. Film Threading..........................................................................................2-12
2-5. Connecting Connector/Cable ....................................................................2-13
2-6. Input and Output Signals of Connectors ...................................................2-14
2-7. Removing/Installing the Cabinet and FTP Panels ....................................2-18
2-7-1. Removing/Installing the Side Panel and Top Panel .................2-18
2-7-2. Removing/Installing the Rear Panel.........................................2-20
2-7-3. Removing/Installing the Door..................................................2-22
2-7-4. Removing/Installing the FTP Panel .........................................2-23

FVS-1000 MMP1
2
2-8. Removing/Installing the Board .................................................................2-32
2-8-1. Processor Board (FVS-P1000) and
BKFV-100/1, 200, 300, 500.....................................................2-32
2-8-2. SV Board ..................................................................................2-34
2-9. Using the Extension Board........................................................................2-36
2-10. Checking the Power Supply Voltage ........................................................2-38
2-11. Function of Switches/LEDs on the Board.................................................2-39
2-11-1. ADC-36 Board .........................................................................2-39
2-11-2. CC-78 Board ............................................................................2-40
2-11-3. CN-1600 Board ........................................................................2-41
2-11-4. CP-322 Board ...........................................................................2-42
2-11-5. DCP-20 Board ..........................................................................2-43
2-11-6. DHP-10 Board ..........................................................................2-44
2-11-7. DSP-81 Board ..........................................................................2-45
2-11-8. EN-137 Board ..........................................................................2-47
2-11-9. IF-693 Board ............................................................................2-48
2-11-10. LC-35 Board.............................................................................2-49
2-11-11. MY-89 Board ...........................................................................2-50
2-11-12. RX-45 Board ............................................................................2-51
2-11-13. SV-191 Board...........................................................................2-52
2-11-14. SY-256 Board...........................................................................2-53
2-11-15. TX-67 Board ............................................................................2-55
2-11-16. VE-42 Board ............................................................................2-56
2-11-17. DP-345 Board (BKFV-300) .....................................................2-57
2-11-18. DIF-120 Board (BKFV-300)....................................................2-58
2-11-19. CN-2243 Board (BKFV-300) ..................................................2-59
2-11-20. AU-278 Board (BKFV-500) ....................................................2-60
2-11-21. PRE-46 Board (BKFV-500).....................................................2-61
3. Periodic Check and Maintenance
3-1. Periodic Inspection List...............................................................................3-1
3-1-1. Telecine Main Unit (FVS-T1000) ..............................................3-1
3-1-2. Film Sound Processor (BKFV-500) ...........................................3-2
3-2. Cleaning the Running System .....................................................................3-2
3-2-1. Cleaning the Gate Base (35) / (16) Assembly ............................3-3
3-2-2. Cleaning the Retainer (35) / (16) Assembly ..............................3-4
3-2-3. Cleaning the Guide Roller ..........................................................3-5
3-2-4. Cleaning the PT Roller ...............................................................3-6
3-2-5. Cleaning the Static Electricity Eliminator..................................3-7
3-2-6. Cleaning the Audio Drums (Top) and (Bottom) (BKFV-500) ..3-7
3-3. Cleaning the Optical System .......................................................................3-8
3-3-1. Cleaning the Lens Assembly ......................................................3-9
3-3-2. Cleaning the OPS Assembly ......................................................3-9
3-3-3. Cleaning the FLC Assembly ....................................................3-10
3-3-4. Cleaning of the Laser Slit Lens,
35 mm/16 mm Head Assemblies (BKFV-500)........................3-14

FVS-1000 MMP1 3
3-4. Replacement of Periodic Replacement Part..............................................3-15
3-4-1. Replacing Lamp .......................................................................3-15
3-4-2. Replacing the I Sprocket, C Sprocket and F Guide Roller ......3-18
3-4-3. Replacing the Filter Assembly .................................................3-20
3-4-4. Replacing the IR/UV Cut Filter ...............................................3-22
3-4-5. Replacing the P Roller 35 Assembly/P Roller 16 Assembly ...3-23
3-4-6. Replacing the Guide Roller 35/16 and Ball Bearing................3-26
3-4-7. Replacing the Film Guide (G) Assembly.................................3-27
3-4-8. Replacing the E Guide Roller (35)/(16) Assembly ..................3-28
3-4-9. Replacing the Film Pad (35)/(16) Assemblies .........................3-31
3-4-10. Replacing the Filter Regulator and Mist Separator Element ...3-32
3-3-11. Replacing the Laser Source Unit..............................................3-33
3-4-12. Replacing the Audio Drum (Top) and (Bottom)......................3-34
4. Replacement of Main Parts
4-1. General Information on Parts Replacement ................................................4-1
4-2. Replacing the Pad Assembly.......................................................................4-2
4-3. Replacing the PT Assembly ........................................................................4-4
4-4. Replacing the Reel Assembly .....................................................................4-6
4-5. Replacing the Tension Regulator Assembly .............................................4-10
4-6. Replacing the S-AU Assembly .................................................................4-18
4-7. Replacing the Guide Roller Assembly......................................................4-19
4-8. Replacing the Guide Plate Assembly........................................................4-23
4-9. Replacing the T Plate Assembly ...............................................................4-24
4-10. Replacing the Processor Assembly ...........................................................4-25
4-11. Replacing the Power Supply for Processor ...............................................4-27
5. Test Mode
5-1. Test Mode for Servo System Check............................................................5-1
5-1-1. Equipments Required and Connection.......................................5-1
5-1-2. Checking the Film Control Motor..............................................5-2
5-1-3. Checking the Imager Movement Table Assembly Control
Motor..........................................................................................5-3
5-1-4. Checking the Film Driving Motor..............................................5-4
5-2. Test Mode for the Video System Check .....................................................5-5
5-2-1. Frame Rate Setting .....................................................................5-5
5-2-2. Test Signal Output......................................................................5-6

FVS-1000 MMP1
4
6. Electrical Alignment
6-1. Measuring Equipment and Tools ................................................................6-1
6-2. Power Supply Unit Adjustment ..................................................................6-2
6-2-1. Power Supply Unit .....................................................................6-2
6-2-2. DD-33Board Voltage Adjustment..............................................6-5
6-3. Control Panel Adjustments .........................................................................6-6
6-3-1. CP-322 Board Voltage Adjustment ...........................................6-6
6-4. OPS Assembly Adjustment .........................................................................6-7
6-4-1. Electrical Alignment Overview..................................................6-7
6-4-2. Setup Prior to Adjustments ........................................................6-7
6-4-3. OPS Checks and Adjustments ....................................................6-8
6-4-4. Downloading New Version of OPS Software ..........................6-13
6-4-5. SV-186 LED, TP and DIP Switches meanings. .......................6-14
6-4-6. SV-186 Commands ..................................................................6-14
6-5. Imager Adjustments ..................................................................................6-15
6-5-1. VA-158A Board Adjustment ...................................................6-15
6-5-2. PR-239 Board Adjustment .......................................................6-16
6-6. Lamp House Adjustment...........................................................................6-17
6-6-1. LC-35 Board Adjustment .........................................................6-17
6-6-2. 35 mm Integrating Sphere Offset/Gain Adjustment ................6-21
6-6-3. 16 mm/8P Integrating Sphere Adjustment ...............................6-24
6-7. Processor Adjustment (Including BKFV-200)..........................................6-27
6-7-1. ADC-36 Board Adjustment......................................................6-27
6-7-2. SY-256 Board Adjustment .......................................................6-28
6-7-3. RX-45 Board Adjustment ........................................................6-29
6-7-4. TX-67 Board Adjustment .........................................................6-30
6-8. BKFV-100 Adjustment .............................................................................6-31
6-8-1. OPM-28 Board Adjustment .....................................................6-31
6-8-2. IPM-85 Board Adjustment .......................................................6-32
6-9. BKFV-300 Adjustment .............................................................................6-33
6-9-1. DIF-120 Board Adjustment......................................................6-33
6-10. BKFV-500 Adjustment .............................................................................6-34
6-10-1. Analog Audio Alignment .........................................................6-35
6-10-2. Film path Adjustment ...............................................................6-38
6-10-3. Gain Adjustment ......................................................................6-39
6-11. BKFV-410 .................................................................................................6-41
6-11-1. Anamorphic Lens Generating Line Adjustment
(Slant Adjustment) ...................................................................6-41
7. Spare Parts
7-1. Notes on Repair Parts ..................................................................................7-1
7-2. Exploded Views ..........................................................................................7-2
7-3. Electrical Parts List .....................................................................................7-5

FVS-1000 MMP1 5
8. Block Diagrams
Processor Block ......................................................................................................8-1
Servo Block ............................................................................................................8-2
Power Supply Block (For J) ...................................................................................8-3
Power Supply Block (For UC) ...............................................................................8-4
Power Supply Block (For EK) ...............................................................................8-5

7
FVS-1000 MMP1
Manual Structure
Purpose of this manual This manual is the maintenance manual part 1 of the Multi Resolution Film Scanner
FVS-1000 system (Multi Resolution Telecine FVS-T1000 and Telecine Processor
FVS-P1000).
This manual is intended for use by trained system and service engineers, and
describes the information that premise the service based on installation of this unit,
information concerning maintenance, and replacement of main mechanical parts and
boards.
Moreover, describes the information for the following optional boards and Optional
Kit.
.Telecine HDTV Processing Boards BKFV-100/1
.Telecine SDTV Processing Boards BKFV-200
.Telecine Log Data Processor BKFV-300
.Telecine 16 mm Film Adaptor Kit BKFV-400/1
.Telecone Optical Kit BKFV-410
.Telecine Mounted Slide Kit BKFV-420
.Telecine Film Sound Processor BKFV-500
Related manuals Beside this Maintenance Manual Part 1, the following manuals are available for the
FVS-1000.
..
..
.FVS-1000 System
Operation Manual (Supplied with FVS-T1000, BKFV-300, 500)
Part number: 3-866-844-01
This manual describes the application and operation.
..
..
.FVS-1000 System
Maintenance Manual Part 2 Volume 1 (Available on request)
Part number: 9-967-822-XX
This manual is intended for use by trained system and service engineers, and
describes the service information concerning maintenance, parts replacement,
mechanical adjustment, and electrical alignment.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.FVS-1000 System
Maintenance Manual Part 2 Volume 2 (Available on request)
Part number: 9-967-823-XX
This manual describes the service information based on parts of mounted circuit
boards (exploded views, electrical parts list, block diagrams, schematic diagrams,
boards layout)
If this manual is required, please contact your local Sony Sales Office/Service
Center.

8FVS-1000 MMP1
..
..
.FVS-1000 System
Maintenance Manual Part 3 Volume 1 (Available on request)
Part number: 9-967-824-XX
This manual describes the electrical parts list, semiconductor pin assignment, and
boards layout.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.FVS-1000 System
Maintenance Manual Part 3 Volume 2 (Available on request)
Part number: 9-967-825-XX
This manual describes the schematic diagrams.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.FVS-1000 System
Maintenance Manual Part 3 Volume 3 (Available on request)
Part number: 9-955-251-XX
This manual describes the schematic diagrams.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
maintenance manual part 3 volume 1 for the corresponding unit. The maintenance
manual part 3 volume 1 contains a complete list of all semiconductors and their ID
Nos., and thus should be used together with the CD-ROM.
Part number: 9-968-546-XX

1-1
FVS-1000 MMP1
Section 1
Installation
1-1. Overview
The FVS-1000 is the system to convert the video data recorded on the 35 mm or 16 mm film to the SDTV
or HDTV signal and to convert the audio data to the audio signals.
The FVS-1000 consists of the film transport system, processor system, imager movement table and lamp
house and is mounted in the rack of which the dimensions is 1173 mm (width) x1798 mm (height) x780
mm (depth). The film transport system is the FVS-T1000. The processor system is the FVS-P1000
which consists of the processor boards.
1-2. Unpacking and Supplied Accessories
.Unpack carefully according to the procedure on the side of the pack.
.The FVS-T1000 is equipped with the casters, so it is easy to move.
Supplied accessaries
FVS-T1000
Description Amount
Operation manual x1
Maintenance manual part 1 x1
Knob for spool x2
Control panel
Control panel assembly x1
Rack angle x2
Screw (B5 x10) x4
Screw (PSW4 x10) x4
Lens 35 mm conversion lens x1
Master zoom lens x1
OPS mirror
OPS assembly x1
Screw (PSW3 x6) x4
Air blow assembly
Air blow assembly x1
Connecting elbow assembly x1
Coupler x1
Drain assembly x1
Processor
Handle x2
Screw (RK5 x14) x4
Non-vib. mount assembly 1 set
Screw (C6 x10) x8
Description Amount
Rear shield (for UC/CE model only) x1
Screw (PSW3 x6) x11
Duct cover x1
Screw (B4 x6) x5
16 mm lens kit
16 mm single focus lens x1
Gate base (16) assembly x1
Retainer (16) assembly x1
16S Pad assembly x1
16T Pad assembly x1
Core retainer (16) assembly x2
Extension board (EX-512) x1
FVS-P1000
Description Amount
Extension board (EX-632) x1
Extension board (EX-670) x1

1-2 FVS-1000 MMP1
1-3. Environmental Conditions
1-3. Environmental Conditions
To use the FVS-1000 safely and to maintain the stable performance in the long term, keep the appropriate
environmental conditions according to the followings.
Especially, as for the strength of the floor where the FVS-1000 is installed, be sure to keep the specified
or more strength.
c
Install the FVS-1000 to the place which has the adequate strength.
If it is installed to the place which does not have the sufficient strength, there is a danger of death or
severe injury with it tumbled.
.Operating temperature : 10 dC to 35 dC (Recommended temperature range: 20 dC to 25 dC)
.Operating humidity : 20 % to 90 % (no dew condensation)
.Evenness of floor : 5 mm or less
.Height of ceiling : 500 mm or more from the top of the system
.Strength of floor : 12 kN/m2(1200 kgf/m2) or more, 6 kN/point (600 kgf/point) or more
n
The pressure per 1 point is the sum of the pressure by the caster (75 mm (diameter) x65 mm (width))and
the adjuster foot (leveler) (80 mm (diameter)).
Do not install the FVS-1000 under the following conditions.
.Under high temperature or high humidity
.Near a heat source
.Dusty
.Under the place where there is vibration
.Near the strong electric field or magnetic field

1-3
FVS-1000 MMP1
1-4. Dimensions and Weight
Dimensions
1173 mm (W) x1798 mm (H) x780 mm (D)
Weight
650 kg
1-5. Installation Space
When installing the FVS-1000, keep the following installation space taking ventilation and servicing into
consideration.
Leave a space where a person can pass at the left or right side of the FV S-1000, and a space of 500 mm
or more at the top of the FVS-1000.
1-4. Dimensions and Weight
1-5. Installation Space
Unit : mm
7801173
1839.5 1852.5
(1200)
(800) 700800
700 700
500 mm or more
Leave a space where a person can
pass at either of .
Unit : mm
Ceiling

1-4 FVS-1000 MMP1
1-6. Power Supply and Air Supply Specifications
w
Prepare the interior wiring which is near the FVS-1000 and easy to connect with the connectors of the
FVS-1000.
Power supply voltage
For UC : AC 120 V +5 % , 50/60 Hz ±0.5 %
_10 %
For CE : AC 220 - 240 V ±10 %, 50/60 Hz ±0.5 %
Power consumption
For UC : 30 A (Max.*: 45 A)
For CE : 15 A (Max.*: 23 A)
*: When connecting to an outlet.
Taking the above specifications into consideration, execute the electric supply construction for breaker etc.
Air supply specifications
Pressure : 0.25 to 0.7 Mpa (2.5 to 7.1 kgf/cm2)
Flux : 25 Nl/min or more
Relative humidity : 80 % or less
Others : Water, oil and dust should not be included. (Max. 40 µm)
To supply the outside air from the pipe arrangement for supplying the high-pressure air, check the
pressure, flux and quality of the air, then satisfy the above specifications using a regulator or filter, and
then connect. When there is no pipe arrangement, to supply the stable air, it is recommended to use the
oil free compressor equipped with a tank.
n
.If the air of which the pressure is more than the above specified value is supplied directly, there is a
danger of damaging the equipments.
.If the air which includes the water, oil or dust is supplied, there is a possibility of causing an internal
damage. Be sure to supply the clean air which passed through the air drier and the mist filter.
.As for the equipment to supply the outside air, refer to the operation manual of it. Be sure to apply the
periodic maintenance (draining the water from the tank etc.).
1-6. Power Supply and Air Supply Specifications

1-5
FVS-1000 MMP1
1-7. Warning during Installation
c
Safety working
.For safety, install the FVS-1000 by four or more persons. In addition, one or more of them should be
trained for the installation.
Keeping the parts
Store the parts removed during installation, making sure that they do not damage and do not interference
with work.
Also store all unpacked accessories supplied.
Installation work
The FVS-1000 is equipped with the optical equipments, sensors and driving rail etc. of which the high
accuracy must be maintained. Be careful not to put the pressure on them or damage them with the tools.
In addition, be careful not to deform and damage the parts of driving system.
Screws
.When installing the FVS-1000, be careful not to forget tightening the screws. Put away the unneces-
sary screws and do not leave the screws incompletely tightened. If the parts or screws fall during the
operation, there is a possibility of causing some trouble or mis-operation.
.Screws must be tightened with the following tightening torque.
Hexagonal screws with hole (M3) : 98 x10_2N.m (10.0 kgf.cm)
Hexagonal screws with hole (M4) : 245 x10_2N.m (25.0 kgf.cm)
Hexagonal screws with hole (M5) : 343 x10_2N.m (35.0 kgf.cm)
Screw (+) (M3) : 78 x10_2N.m (8.0 kgf.cm)
Screw (+) (M4) : 137 x10_2N.m (14.0 kgf.cm)
1-8. Fixtures and Tools
To install the FVS-1000, the following fixtures and tools are necessary.
.Metal scale Length : 150 to 300 mm
.L-shaped hexagonal wrench Subtense :10 mm, Subtense : 8 mm
.Level
.Screw driver (+) M3 to M5
.Screw driver (_) M3 to M4
1-7. Warning during Installation
1-8. Jigs and Tools

1-6 FVS-1000 MMP1
1-9. Installation Flow Chart
According to the following flow chart, install the FVS-1000.
As for the installation procedure, refer to Section 1-10.
1-9. Installation Flow Chart
Start
1. Decision of the place to install
2. Installation
3. Connection of the power supply cord
5. Installation of the air blow assembly
6. Removing the screws used during transportation
7. Prevention of falling down
8. Installation of the control panel
9. Installation of the OPS assembly
10. Installation of the FVS-P1000 and BKFV-100/200
11. Turning on the power
12. Installation of the lens
13. Confirmation of the operation
Completion
4. Optional unit installation

1-7
FVS-1000 MMP1
1-10. Installation Procedure
1. Decision of the place to install
Confirm that the following conditions are satisfied.
.Environmental conditions (Refer to “1-3. Environmental Conditions”)
.Installation space (Refer to “1-5. Installation Space”)
.Equipments to supply the power and air (Refer to “1-6. Power Supply and Air Supply Specifications”)
2. Installation of the main unit
(1) Move the unit to the place to install.
(2) Using the handlifter, etc., lift up the unit until the clearance from the caster to the floor becomes 50
mm.
m
.Use the handlifter of its two claws width is 500 mm or less.
.Insert the claw to the center position between the casters.
.Place a rubber sheet, etc. at the part where the claws and the door of the unit contact.
.When a handlifter is not available, lift up the unit in the following procedure.
1Place the wooden plates of their thickness are 20 mm under the adjuster feet (four).
2Turn the adjuster feet with a Phillips screwdriver and lift up the unit.
1-10. Installation Procedure
Claw of the handlifter
Rubber sheet Claw of the handlifter
Caster
Caster 500 mm or less
Rubber sheet
Adjuster foot
Screwdriver
20 mm
50 mm

1-8 FVS-1000 MMP1
1-10. Installation Procedure
(3) Place the Non-vib. mounts (L) and (R) assemblies along the relational plates as shown in the figure.
n
While viewing the unit from the front, place the Non-vib. mounts (R) and (L) assemblies at right and
left respectively.
(4) Lower the unit as possible as it reaches the Non-vib. mounts assemblies while they still move.
(5) Temporarily tighten the relational plates of the unit and the Non-vib. mounts assemblies with sup-
plied eight screws (C6 x10).
(6) Lower the handlifter and pull from the unit.
(7) Securely tighten the relational plate and the Non-vib. mounts assembly.
n
Never tighten the screws excessively when the clearance between the relational plate and the Non-
vib. mounts assembly is broad.
Again lift up the unit with the handlifter then securely tighten the screws.
(8) Check if the unit moves slowly when the upper part of the unit is pushed by a hand.
Claw of the handlifter
Relational plateRelational plate
Non-vib, mount(L) Non-vib, mount(R)
Seal( VLXXXFL ) Seal( VLXXXFR )