Sony FVS-1000 Series User manual

MAINTENANCE MANUAL Part 1
1st Edition (Revised 3)
MULTI RESOLUTION FILM SCANNER
FVS-1000 System
FVS-T1000
TELECINE PROCESSOR
FVS-P1000
MULTI RESOLUTION TELECINE
BKFV-100/1
TELECINE HDTV PROCESSING BOARDS
TELECINE SDTV PROCESSING BOARDS
BKFV-200
TELECINE OPTICAL KIT
BKFV-410
TELECINE LOG DATA PROCESSOR
BKFV-300
TELECINE 16 mm FILM ADAPTOR KIT
BKFV-400/1
TELECINE MOUNTED SLIDE KIT
BKFV-420
TELECINE FILM SOUND PROCESSOR
BKFV-500

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so.Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden.Um die
Gefahr eines elektrischen Schlages, Feuergefahr undVerletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen.Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien.Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
FVS-T1000 (UC) Serial No. 10001 and Higher
FVS-T1000 (CE) Serial No. 10001 and Higher
FVS-P1000 (SY) Serial No. 10001 and Higher
BKFV-100/1 (SY) Serial No. 10001 and Higher
BKFV-200 (SY) Serial No. 10001 and Higher
BKFV-300 (SY) Serial No. 10001 and Higher
BKFV-400/1 (WW) Serial No. 10001 and Higher
BKFV-410 (WW) Serial No. 10001 and Higher
BKFV-420 (WW) Serial No. 10001 and Higher
BKFV-500 (SY) Serial No. 10001 and Higher
FVS-1000 MMP1

CAUTION
Danger of explosion if battery is incorrectly
replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem
Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ.
Entsorgung gebrauchter Batterien nach Angaben
des Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées
conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning måkun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
1 (P)
Voor de klanten in Nederland
Dit apparaat bevat een (CF)n-Li batterij voor memory
back-up.
Raadpleeg uw leverancier over de verwijdering van de
batterij op het moment dat u het apparaat bij einde
levensduur afdankt.
Gooi de batterij niet weg. maar lever hem in als KCA.
Bij dit produkt zijn batterijen geleverd.
Wanneer deze leeg zijn, moet u ze niet
weggooien maar inleveren als KCA.
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer”oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
WARNING
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, so that
the user can turn off the power in case a fault should
occur.
WARNUNG
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, damit sich
bei einer Funktionsstörung die Stromversorgung zum
Gerät jederzeit unterbrechen lä
ß t.
AVERTISSEMENT
Lors de l’installation, incorporez un interrupteur dans le fil
électrique, fixéprès de l’appareil, pour qu’on puisse
couper l’alimentation en cas d’anomalie.
FVS-1000 MMP1

FVS-1000 MMP1 1
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 7
Related manuals......................................................................................................... 7
1. Installation
1-1. Overview .....................................................................................................1-1
1-2. Unpacking and Supplied Accessories .........................................................1-1
1-3. Environmental Conditions ..........................................................................1-2
1-4. Dimensions and Weight ..............................................................................1-3
1-5. Installation Space ........................................................................................1-3
1-6. Power Supply and Air Supply Specifications .............................................1-4
1-7. Warning during Installation ........................................................................1-5
1-8. Fixtures and Tools.......................................................................................1-5
1-9. Installation Flow Chart................................................................................1-6
1-10. Installation Procedure..................................................................................1-7
1-11. Installation of Optional Units....................................................................1-31
1-11-1. BKFV-300................................................................................1-31
1-11-2. BKFV-400/1.............................................................................1-36
1-11-3. BKFV-410................................................................................1-39
1-11-4. BKFV-420................................................................................1-40
1-11-5. BKFV-500................................................................................1-42
2. Service Overview
2-1. Operating Conditions ..................................................................................2-1
2-2. Supplied Accessories ..................................................................................2-1
2-3. Location of Main Parts................................................................................2-1
2-3-1. Location of Main Blocks............................................................2-1
2-3-2. Location of Boards .....................................................................2-2
2-3-3. Location of Main Mechanical Parts ...........................................2-9
2-3-4. Location of Sensors..................................................................2-10
2-4. Film Threading..........................................................................................2-12
2-5. Connecting Connector/Cable ....................................................................2-13
2-6. Input and Output Signals of Connectors ...................................................2-14
2-7. Removing/Installing the Cabinet and FTP Panels ....................................2-18
2-7-1. Removing/Installing the Side Panel and Top Panel .................2-18
2-7-2. Removing/Installing the Rear Panel.........................................2-20
2-7-3. Removing/Installing the Door..................................................2-22
2-7-4. Removing/Installing the FTP Panel .........................................2-23

FVS-1000 MMP1
2
2-8. Removing/Installing the Board .................................................................2-32
2-8-1. Processor Board (FVS-P1000) and
BKFV-100/1, 200, 300, 500.....................................................2-32
2-8-2. SV Board ..................................................................................2-34
2-9. Using the Extension Board........................................................................2-36
2-10. Checking the Power Supply Voltage ........................................................2-38
2-11. Function of Switches/LEDs on the Board.................................................2-39
2-11-1. ADC-36 Board .........................................................................2-39
2-11-2. CC-78 Board ............................................................................2-40
2-11-3. CN-1600 Board ........................................................................2-41
2-11-4. CP-322 Board ...........................................................................2-42
2-11-5. DCP-20 Board ..........................................................................2-43
2-11-6. DHP-10 Board ..........................................................................2-44
2-11-7. DSP-81 Board ..........................................................................2-45
2-11-8. EN-137 Board ..........................................................................2-47
2-11-9. IF-693 Board ............................................................................2-48
2-11-10. LC-35 Board.............................................................................2-49
2-11-11. MY-89 Board ...........................................................................2-50
2-11-12. RX-45 Board ............................................................................2-51
2-11-13. SV-191 Board...........................................................................2-52
2-11-14. SY-256 Board...........................................................................2-53
2-11-15. TX-67 Board ............................................................................2-55
2-11-16. VE-42 Board ............................................................................2-56
2-11-17. DP-345 Board (BKFV-300) .....................................................2-57
2-11-18. DIF-120 Board (BKFV-300)....................................................2-58
2-11-19. CN-2243 Board (BKFV-300) ..................................................2-59
2-11-20. AU-278 Board (BKFV-500) ....................................................2-60
2-11-21. PRE-46 Board (BKFV-500).....................................................2-61
3. Periodic Check and Maintenance
3-1. Periodic Inspection List...............................................................................3-1
3-1-1. Telecine Main Unit (FVS-T1000) ..............................................3-1
3-1-2. Film Sound Processor (BKFV-500) ...........................................3-2
3-2. Cleaning the Running System .....................................................................3-2
3-2-1. Cleaning the Gate Base (35) / (16) Assembly ............................3-3
3-2-2. Cleaning the Retainer (35) / (16) Assembly ..............................3-4
3-2-3. Cleaning the Guide Roller ..........................................................3-5
3-2-4. Cleaning the PT Roller ...............................................................3-6
3-2-5. Cleaning the Static Electricity Eliminator..................................3-7
3-2-6. Cleaning the Audio Drums (Top) and (Bottom) (BKFV-500) ..3-7
3-3. Cleaning the Optical System .......................................................................3-8
3-3-1. Cleaning the Lens Assembly ......................................................3-9
3-3-2. Cleaning the OPS Assembly ......................................................3-9
3-3-3. Cleaning the FLC Assembly ....................................................3-10
3-3-4. Cleaning of the Laser Slit Lens,
35 mm/16 mm Head Assemblies (BKFV-500)........................3-14

FVS-1000 MMP1 3
3-4. Replacement of Periodic Replacement Part..............................................3-15
3-4-1. Replacing Lamp .......................................................................3-15
3-4-2. Replacing the I Sprocket, C Sprocket and F Guide Roller ......3-18
3-4-3. Replacing the Filter Assembly .................................................3-20
3-4-4. Replacing the IR/UV Cut Filter ...............................................3-22
3-4-5. Replacing the P Roller 35 Assembly/P Roller 16 Assembly ...3-23
3-4-6. Replacing the Guide Roller 35/16 and Ball Bearing................3-26
3-4-7. Replacing the Film Guide (G) Assembly.................................3-27
3-4-8. Replacing the E Guide Roller (35)/(16) Assembly ..................3-28
3-4-9. Replacing the Film Pad (35)/(16) Assemblies .........................3-31
3-4-10. Replacing the Filter Regulator and Mist Separator Element ...3-32
3-3-11. Replacing the Laser Source Unit..............................................3-33
3-4-12. Replacing the Audio Drum (Top) and (Bottom)......................3-34
4. Replacement of Main Parts
4-1. General Information on Parts Replacement ................................................4-1
4-2. Replacing the Pad Assembly.......................................................................4-2
4-3. Replacing the PT Assembly ........................................................................4-4
4-4. Replacing the Reel Assembly .....................................................................4-6
4-5. Replacing the Tension Regulator Assembly .............................................4-10
4-6. Replacing the S-AU Assembly .................................................................4-18
4-7. Replacing the Guide Roller Assembly......................................................4-19
4-8. Replacing the Guide Plate Assembly........................................................4-23
4-9. Replacing the T Plate Assembly ...............................................................4-24
4-10. Replacing the Processor Assembly ...........................................................4-25
4-11. Replacing the Power Supply for Processor ...............................................4-27
5. Test Mode
5-1. Test Mode for Servo System Check............................................................5-1
5-1-1. Equipments Required and Connection.......................................5-1
5-1-2. Checking the Film Control Motor..............................................5-2
5-1-3. Checking the Imager Movement Table Assembly Control
Motor..........................................................................................5-3
5-1-4. Checking the Film Driving Motor..............................................5-4
5-2. Test Mode for the Video System Check .....................................................5-5
5-2-1. Frame Rate Setting .....................................................................5-5
5-2-2. Test Signal Output......................................................................5-6

FVS-1000 MMP1
4
6. Electrical Alignment
6-1. Measuring Equipment and Tools ................................................................6-1
6-2. Power Supply Unit Adjustment ..................................................................6-2
6-2-1. Power Supply Unit .....................................................................6-2
6-2-2. DD-33Board Voltage Adjustment..............................................6-5
6-3. Control Panel Adjustments .........................................................................6-6
6-3-1. CP-322 Board Voltage Adjustment ...........................................6-6
6-4. OPS Assembly Adjustment .........................................................................6-7
6-4-1. Electrical Alignment Overview..................................................6-7
6-4-2. Setup Prior to Adjustments ........................................................6-7
6-4-3. OPS Checks and Adjustments ....................................................6-8
6-4-4. Downloading New Version of OPS Software ..........................6-13
6-4-5. SV-186 LED, TP and DIP Switches meanings. .......................6-14
6-4-6. SV-186 Commands ..................................................................6-14
6-5. Imager Adjustments ..................................................................................6-15
6-5-1. VA-158A Board Adjustment ...................................................6-15
6-5-2. PR-239 Board Adjustment .......................................................6-16
6-6. Lamp House Adjustment...........................................................................6-17
6-6-1. LC-35 Board Adjustment .........................................................6-17
6-6-2. 35 mm Integrating Sphere Offset/Gain Adjustment ................6-21
6-6-3. 16 mm/8P Integrating Sphere Adjustment ...............................6-24
6-7. Processor Adjustment (Including BKFV-200)..........................................6-27
6-7-1. ADC-36 Board Adjustment......................................................6-27
6-7-2. SY-256 Board Adjustment .......................................................6-28
6-7-3. RX-45 Board Adjustment ........................................................6-29
6-7-4. TX-67 Board Adjustment .........................................................6-30
6-8. BKFV-100 Adjustment .............................................................................6-31
6-8-1. OPM-28 Board Adjustment .....................................................6-31
6-8-2. IPM-85 Board Adjustment .......................................................6-32
6-9. BKFV-300 Adjustment .............................................................................6-33
6-9-1. DIF-120 Board Adjustment......................................................6-33
6-10. BKFV-500 Adjustment .............................................................................6-34
6-10-1. Analog Audio Alignment .........................................................6-35
6-10-2. Film path Adjustment ...............................................................6-38
6-10-3. Gain Adjustment ......................................................................6-39
6-11. BKFV-410 .................................................................................................6-41
6-11-1. Anamorphic Lens Generating Line Adjustment
(Slant Adjustment) ...................................................................6-41
7. Spare Parts
7-1. Notes on Repair Parts ..................................................................................7-1
7-2. Exploded Views ..........................................................................................7-2
7-3. Electrical Parts List .....................................................................................7-5

FVS-1000 MMP1 5
8. Block Diagrams
Processor Block ......................................................................................................8-1
Servo Block ............................................................................................................8-2
Power Supply Block (For J) ...................................................................................8-3
Power Supply Block (For UC) ...............................................................................8-4
Power Supply Block (For EK) ...............................................................................8-5