Sony FVS-1000 Series User manual

FVS-1000 MMP1
MAINTENANCE MANUAL Part 1
1st Edition
BKFV-100
MULTI RESOLUTION FILM SCANNER
FVS-1000 System
FVS-T1000
TELECINE PROCESSOR
FVS-P1000
MULTI RESOLUTION TELECINE
TELECINE HDTV PROCESSING BOARDS
TELECINE SDTV PROCESSING BOARDS
BKFV-200

FVS-1000 MMP1
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
FVS-T1000 (UC) Serial No. 10101 and Higher
FVS-P1000 (SY) Serial No. 10001 and Higher
BKFV-100 (SY) Serial No. 10001 and Higher
BKFV-200 (SY) Serial No. 10001 and Higher

FVS-1000 MMP1
CAUTION
Danger of explosion if battery is incorrectly
replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem
Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ.
Entsorgung gebrauchter Batterien nachAngaben
des Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées
conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
1 (P)
Voor de klanten in Nederland
Dit apparaat bevat een (CF)n-Li batterij voor memory
back-up.
Raadpleeg uw leverancier over de verwijdering van de
batterij op het moment dat u het apparaat bij einde
levensduur afdankt.
Gooi de batterij niet weg. maar lever hem in als KCA.
Bij dit produkt zijn batterijen geleverd.
Wanneer deze leeg zijn, moet u ze niet
weggooien maar inleveren als KCA.
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer” oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
WARNING
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, so that
the user can turn off the power in case a fault should
occur.
WARNUNG
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, damit sich
bei einer Funktionsstörung die Stromversorgung zum
Gerät jederzeit unterbrechen lä
ß t.
AVERTISSEMENT
Lors de l’installation, incorporez un interrupteur dans le fil
électrique, fixé près de l’appareil, pour qu’on puisse
couper l’alimentation en cas d’anomalie.

1
FVS-1000 MMP1
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 5
Contents ..................................................................................................................... 5
Related manuals......................................................................................................... 6
1. Installation
1-1. Overview .....................................................................................................1-1
1-2. Unpacking and Supplied Accessories .........................................................1-1
1-3. Environmental Conditions ..........................................................................1-2
1-4. Dimensions and Weight ..............................................................................1-3
1-5. Installation Space ........................................................................................1-3
1-6. Power Supply and Air Supply Specifications .............................................1-4
1-7. Warning during Installation ........................................................................1-5
1-8. Fixtures and Tools.......................................................................................1-5
1-9. Installation Flow Chart................................................................................1-6
1-10. Installation Procedure..................................................................................1-7
2. Service Overview
2-1. Operating Conditions ..................................................................................2-1
2-2. Supplied Accessories ..................................................................................2-1
2-3. Location of Main Parts................................................................................2-1
2-3-1. Location of Main Blocks............................................................2-1
2-3-2. Location of Boards .....................................................................2-2
2-3-3. Location of Main Mechanical Parts ...........................................2-9
2-3-4. Location of Sensors ..................................................................2-10
2-4. Film Threading..........................................................................................2-13
2-5. Connecting Connector/Cable ....................................................................2-14
2-6. Input and Output Signals of Connectors ...................................................2-15
2-7. Removing/Installing the Cabinet and FTP Panel ......................................2-19
2-7-1. Removing/Installing the Side Panel and Top Panel .................2-20
2-7-2. Removing/Installing the Rear Panel.........................................2-22
2-7-3. Removing/Installing the Door..................................................2-24
2-7-4. Removing/Installing the FTP Panel .........................................2-25
2-8. Removing/Installing the Board .................................................................2-34
2-8-1. Processor Board (FVS-P1000) and BKFV-100/200 ................2-34
2-8-2. SV Board ..................................................................................2-36
2-9. Using the Extension Board........................................................................2-38
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2FVS-1000 MMP1
2-10. Checking and Setting the Power Supply Voltage .....................................2-40
2-10-1. Confirmation of Power Supply Voltage..................................2-40
2-10-2. Setting the Power Supply Voltage ...........................................2-40
2-11. Function of Switches/LEDs on the Board.................................................2-41
2-11-1. ADC-36 Board .........................................................................2-41
2-11-2. CC-78 Board ............................................................................2-42
2-11-3. CN-1600 Board ........................................................................2-43
2-11-4. CP-322 Board ...........................................................................2-44
2-11-5. DCP-20 Board ..........................................................................2-45
2-11-6. DHP-10 Board............................................................................2-46
2-11-7. DSP-81 Board ............................................................................2-47
2-11-8. EN-137 Board ..........................................................................2-49
2-11-9. IF-693 Board ............................................................................2-50
2-11-10. LC-35 Board.............................................................................2-51
2-11-11. MY-89 Board ...........................................................................2-52
2-11-12. RX-45 Board ............................................................................2-53
2-11-13. SV-191 Board...........................................................................2-54
2-11-14. SY-256 Board...........................................................................2-55
2-11-15. TX-67 Board ............................................................................2-57
2-11-16. VE-42 Board ............................................................................2-58
3. Periodic Check and Maintenance
3-1. Periodic Inspection List...............................................................................3-1
3-2. Cleaning the Running System .....................................................................3-2
3-2-1. Cleaning the Gate Base (35) assembly.......................................3-3
3-2-2. Cleaning the Retainer (35) Assembly ........................................3-4
3-2-3. Cleaning the Guide Roller ..........................................................3-5
3-2-4. Cleaning the PT Roller ...............................................................3-6
3-3. Cleaning the Optical System .......................................................................3-7
3-3-1. Cleaning the Lens Assembly ......................................................3-8
3-3-2. Cleaning the OPS Assembly ......................................................3-8
3-3-3. Cleaning the FLC Assembly ......................................................3-9
3-4. Replacement of Periodic Replacement Part ..............................................3-13
3-4-1. Replacing Lamp .......................................................................3-13
3-4-2. Replacing the I Sprocket and C Sprocket ................................3-16
3-4-3. Replacing the Filter Assembly .................................................3-17
3-4-4. Replacing the IR/UV Cut Filter ...............................................3-18

3
FVS-1000 MMP1
4. Replacement of Main Parts
4-1. General Information on Parts Replacement ................................................4-1
4-2. Replacing the Pad Assembly.......................................................................4-2
4-3. Replacing the PT Assembly ........................................................................4-4
4-4. Replacing the Reel Assembly .....................................................................4-6
4-5. Replacing the Tension Regulator Assembly ...............................................4-8
4-6. Replacing the AU Plate Assembly............................................................4-10
4-7. Replacing the Guide Roller Assembly......................................................4-11
4-8. Replacing the Guide Plate Assembly ........................................................4-12
4-9. Replacing the T Plate Assembly ...............................................................4-13
4-10. Replacing the Processor Assembly ...........................................................4-14
4-11. Replacing the Power Supply for Processor ...............................................4-16
5. Test Mode
(Will be available as a supplement.)
6. Electrical Alignment
(Will be available as a supplement.)
7. Spare Parts
7-1. Notes on Repair Parts..................................................................................7-1
7-2. Exploded Views ..........................................................................................7-2
7-3. Electrical Parts List .....................................................................................7-5
8. Block Diagrams
Processor Block ......................................................................................................8-1
Servo Block ............................................................................................................8-2
Power Suplly Block ................................................................................................8-3

5
FVS-1000 MMP1
Manual Structure
Purpose of this manual This manual is the maintenance manual part 1 of the Multi Resolution Film Scanner
FVS-1000 System (The FVS-1000 system consists of the Multi Resolution Telecine
FVS-T1000 and Telecine Processor FVS-P1000).
This manual is intended for use by trained system and service engineers, and
describes the information that premise the service based on main parts and boards
replacement (installation, service overview, periodic check and maintenance, block
diagram, test mode, electrical alignment, spare parts).
Moreover, describes the information for the following optional boards.
.Telecine HDTV Processing Boards BKFV-100
.Telecine SDTV Processing Boards BKFV-200
Contents The following is a summary of all the section for understanding the contents of this
manual.
Section 1 Installation
This section describes general and installation.
Section 2 Service Overview
This section describes the principal parts and boards locations.
Section 3 Periodic Check and Maintenance
This section describes the periodic check and maintenance.
Section 4 Replacement of Main Parts
This section describes the replacement of main parts.
Section 5 Test Mode
This section describes the test mode.
Section 6 Electrical Alignment
This section describes the electrical alignment.
Section 7 Spare Parts
This section describes the spare parts premise based on block replacement.
Section 8 Block Diagram
This section describes the overall block diagram.

6FVS-1000 MMP1
Related manuals Besides this Maintenance Manual Part 1, the following manuals are available for the
FVS-1000.
..
..
.Operation Manual (supplied with FVS-T1000)
Part No.: 3-866-844-01
This manual describes the application and operation.
..
..
.Maintenance Manual Part 2 Volume 1 (available on request)
Part No.: 9-967-822-01
This manual describes the information that premise the service based on parts
replacement (diagnostics, parts replacement, electrical alignment).
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Maintenance Manual Part 2 Volume 2 (available on request)
Part No.: 9-967-823-01
This manual describes the information that premise the service based on parts
replacement except board replacement (parts replacement, block diagrams,
schematic diagrams, boards layout).
If this manual is required, please contact your local Sony Sales Office/Service
Center.

1-1
FVS-1000 MMP1
Section 1
Installation
1-1. Overview
The FVS-1000 is the system to convert the video data recorded on the 35 mm or 16 mm (when the
optional kit BKFV-400 is installed)film to the SDTV or HDTV signal and to convert the audio data to the
audio signals.
The FVS-1000 consists of the film transport system, processor system, camera shifter and lamp house and
is mounted in the rack of which the dimensions is 1173 mm (width) x1798 mm (height) x780 mm
(depth). The film transport system is the FVS-T1000. The processor system is the FVS-P1000 which
consists of the processor boards.
1-2. Unpacking and Supplied Accessories
.Unpack carefully according to the procedure on the side of the pack.
.The FVS-T1000 is equipped with the casters, so it is easy to move.
FVS-T1000
Supplied accessaries
Description Amount
Operation manual x1
Maintenance manual part1 x1
Knob for spool x2
Control panel
Control panel assembly x1
Rack angle x2
Screw (B5 x10) x4
Screw (PSW4 x10) x4
Lens 35 mm conversion lens x1
Master zoom lens x1
OPS mirror
OPS assembly x1
Screw (PSW3 x6) x4
Air blow assembly
Air blow assembly x1
Connecting elbow assembly x1
Coupler x1
Drain assembly x1
Processor
Handle x2
Screw (RK5 x14) x4
Vibration-proof pad x6
FVS-P1000
Supplied accessaries
Description Amount
Extension board (EX-632) x1
Extension board (EX-670) x1

1-2 FVS-1000 MMP1
1-3. Environmental Conditions
1-3. Environmental Conditions
To use the FVS-1000 safely and to maintain the stable performance in the long term, keep the appropriate
environmental conditions according to the followings.
Especially, as for the strength of the floor where the FVS-1000 is installed, be sure to keep the specified
or more strength.
c
Install the FVS-1000 to the place which has the adequate strength.
If it is installed to the place which does not have the sufficient strength, there is a danger of death or
severe injury with it tumbled.
.Operating temperature : 10 dC to 35 dC (Recommended temperature range: 20 dC to 25 dC)
.Operating humidity : 20 % to 90 % (no dew condensation)
.Evenness of floor : 5 mm or less
.Height of ceiling : 500 mm or more from the top of the system
.Strength of floor : 12 kN/m2(1200 kgf/m2) or more, 6 kN/point (600 kgf/point) or more
n
The pressure per 1 point is the sum of the pressure by the caster (75 mm (diameter) x65 mm (width))and
the adjuster foot (leveler) (80 mm (diameter)).
Do not install the FVS-1000 under the following conditions.
.Under high temperature or high humidity
.Near a heat source
.Dusty
.Under the place where there is vibration
.Near the strong electric field or magnetic field

1-3
FVS-1000 MMP1
1-4. Dimensions and Weight
Dimensions
1173 mm (W) x1798 mm (H) x780 mm (D)
Weight
600 kg
1-5. Installation Space
When installing the FVS-1000, keep the following installation space taking ventilation and servicing into
consideration.
Leave a space where a person can pass at the left or right side of the FV S-1000, and a space of 500 mm
or more at the top of the FVS-1000.
1-4. Dimensions and Weight
1-5. Installation Space
780 1173
Unit : mm
1798
(1200)
(800) 700800
700 700
500 mm or more
Leave a space where a person can 
pass at either of .
Unit : mm
Ceiling

1-4 FVS-1000 MMP1
1-6. Power Supply and Air Supply Specifications
w
Prepare the interior wiring which is near the FVS-1000 and easy to connect with the connectors of the
FVS-1000.
Power supply voltage
For UC : AC 120 V +5 % , 50/60 Hz ±0.5 %
_10 %
For CE : AC 220 - 240 V ±10 %, 50/60 Hz ±0.5 %
Taking the above specifications into consideration, execute the electric supply construction for breaker etc.
Air supply specifications
Pressure : 0.25 to 0.7 Mpa (2.5 to 7.1 kgf/cm2)
Flux : 25 Nl/min or more
Relative humidity : 80 % or less
Others : Water, oil and dust should not be included. (Max. 40 µm)
To supply the outside air from the pipe arrangement for supplying the high-pressure air, check the
pressure, flux and quality of the air, then satisfy the above specifications using a regulator or filter, and
then connect. When there is no pipe arrangement, to supply the stable air, it is recommended to use the
oil free compressor equipped with a tank.
n
.If the air of which the pressure is more than the above specified value is supplied directly, there is a
danger of damaging the equipments.
.If the air which includes the water, oil or dust is supplied, there is a possibility of causing an internal
damage. Be sure to supply the clean air which passed through the air drier and the mist filter.
.As for the equipment to supply the outside air, refer to the operation manual of it. Be sure to apply the
periodic maintenance (draining the water from the tank etc.).
1-6. Power Supply and Air Supply Specifications

1-5
FVS-1000 MMP1
1-7. Warning during Installation
c
Safety working
.For safety, install the FVS-1000 by four or more persons. In addition, one or more of them should be
trained for the installation.
Keeping the parts
Store the parts removed during installation, making sure that they do not damage and do not interference
with work.
Also store all unpacked accessories supplied.
Installation work
The FVS-1000 is equipped with the optical equipments, sensors and driving rail etc. of which the high
accuracy must be maintained. Be careful not to put the pressure on them or damage them with the tools.
In addition, be careful not to deform and damage the parts of driving system.
Screws
.When installing the FVS-1000, be careful not to forget tightening the screws. Put away the
unnecessary screws and do not leave the screws incompletely tightened. If the parts or screws fall
during the operation, there is a possibility of causing some trouble or mis-operation.
.Screws must be tightened with the following tightening torque.
Hexagonal screws with hole (M3) : 1.0 N.m (10 kgf.cm)
Hexagonal screws with hole (M4) : 2.5 N.m (25 kgf.cm)
Hexagonal screws with hole (M5) : 3.5 N.m (35 kgf.cm)
Screw (+) (M3) : 0.8 N.m (8 kgf.cm)
Screw (+) (M4) : 1.4 N.m (14 kgf.cm)
1-8. Fixtures and Tools
To install the FVS-1000, the following fixtures and tools are necessary.
.Metal scale Length : 150 to 300 mm
.L-shaped hexagonal wrench Subtense :10 mm, Subtense : 8 mm
.Level
.Screw driver (+) M3 to M5
.Screw driver (_) M3 to M4
1-7. Warning during Installation
1-8. Jigs and Tools
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1-6 FVS-1000 MMP1
1-9. Installation Flow Chart
According to the following flow chart, install the FVS-1000.
As for the installation procedure, refer to section 1-10.
1-9. Installation Flow Chart
Start
1. Decision of the place to install
2. Installation
3. Confirmation of the voltage selector
4. Connection of the power supply code
5. Installation of the air blow assembly
6. Removing the screws used during transportation
7. Prevention of falling down
8. Installation of the control panel
9. Installation of the OPS assembly
10. Installation of the FVS-P1000 and BKFV-100/200
11. Turning on the power
12. Installation of the lens
13. Confirmation of the operation
Completion


1-7
FVS-1000 MMP1
1-10. Installation Procedure
1. Decision of the place to install
Confirm that the following conditions are satisfied.
.Environmental conditions (Refer to “1-3. Environmental Conditions”)
.Installation space (Refer to “1-5. Installation Space”)
.Equipments to supply the power and air (Refer to “1-6. Power Supply and Air Supply Specifications”)
2. Installation of the FVS-1000
1. Spread the six vibration-proof pads on the place where the FVS-1000 will be installed. Move the
FVS-1000 on those pads.
2. Confirm that the six adjuster foots are positioned on the vibration-proof pads, then adjust the four
adjuster foots on the four corners at the bottom of the FVS-1000 using the screw driver so that the
height between the caster and the vibration-proof pads can be 3 mm.
3. Adjust the adjuster foots so that the FVS-1000 can be installed horizontally in the direction of X and
Y shown in the following figure.
4. Confirm that the two levels show horizontal.
5. Confirm that the two adjuster foots on the center of the front and rear sides at the bottom of the FVS-
1000 are positioned on the vibration-proof pads, then adjust them using the driver so that the height
between the caster and the floor can be 3 mm.
6. Confirm that the two levels show horizontal.
1-10. Installation Procedure
3 mm
XY
Adjuster foot
Vibration-proof 
pad
Driver
Level
Level

1-8 FVS-1000 MMP1
3. Confirmation of voltage selector
1. Check the VS-60 board from the slit of the rear panel.
2. Confirm that the harness is connected with the connector of the used voltage on the VS-60 board.
4. Connection of power supply code
w
Use the specified power supply code.
If the power supply code other than the specified one is used, there is a danger of a fire or an electrical
shock.
When installing the unit, incorporate a readily accessible disconnect device in the fixed wiring, so that the
user can turn off the power in case a fault should occur.
This work may be required by laws of each country. Follow laws of each country.
Specified power supply code
.600 V VCT cable (3 cores)
Select from the following three codes according to the power consumption.
Size (cross section area)
5.5 mm2: 36 A or less
8.0 mm2: 44 A or less
14.0 mm2: 62 A or less
.Wire crimp type terminal
6.73 mm
Wire crimp type terminal VCT cable
Size (cross section area)
17 mm
1-10. Installation Procedure
100V 120V 220~240V
VS-60 board
Rear side
100 V 120 V 220 to 240 V
Harness

1-9
FVS-1000 MMP1
PSW4 x8
B3 x6
B3 x6 Power supply cover
Sub panel
Rod
1-10. Installation Procedure
c
Connect the safety ground. If the safety ground is not connected, there is a danger of an electrical shock.
1. Remove nine screws, then remove the rear panel.
2. Remove the two screws and flap subpanel.
3. Prop the subpanel with rod.
4. Loosen the two screws, then remove the power supply cover in the direction of arrow.
B4 x8
Rear panel
B4 x8

1-10 FVS-1000 MMP1
1-10. Installation Procedure
5. Remove the cover of the terminal table.
6. Connect the specified power supply code with the terminal table as shown in the following figure.
7. Install the cover to the terminal table.
8. Install the power supply cover and rear panel in the reverse order of procedure 1 to 4.
n
Pull out the power supply code through the notch of the rear panel.
5. Installation of the air blow assembly
1. Loosen the four screws of the rear panel.
2. Hang the air blow assembly on the four screws loosened in procedure 1 with passing the screws
through the holes on the four corners of the air blow assembly.
3. Remove the four screws, then remove the air filter cover from the air blow assembly.
Air filter cover
Air blow assembly B3 x6
B4 x8
B4 x8
B3 x6
Cover
M6
WBG/Y
Terminal
table
L
N
Power supply 
code
Green head