Form #44201110
May 2021 -1-
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0) Safety ................................................................................................................................................... 2
2.0) Installer Responsibility ...................................................................................................................... 2
3.0) General Information .......................................................................................................................... 2
4.0) Minimum Clearances to Combustibles........................................................................................... 4
5.0) Specifications ..................................................................................................................................... 5
6.0) Packing List......................................................................................................................................... 8
7.0) Dimensions –U Tube Configurations............................................................................................14
7.1 heater assembly overview –U tube configurations....................................................................17
8.0) Dimensions –LINEAR Tube Configurations.................................................................................23
8.1) Heater Assembly Overview - LINEAR tube configurations .........................................................25
9.0) Typical Suspension Methods ..........................................................................................................31
9.1) Burner Box Support Details (Optional)..........................................................................................32
9.2) User Instruction Label......................................................................................................................33
10.0) Typical Heater Assembly.................................................................................................................33
10.1) Tube Coupling Details......................................................................................................................35
10.2) Inserting Turbulators........................................................................................................................36
10.3) Attaching U-bend..............................................................................................................................38
10.4) Attaching Burner Box Assembly ....................................................................................................39
10.5) Attaching Fan Assembly .................................................................................................................40
11.0) Gas Connections and Regulations.................................................................................................40
12.0) Instructions for Pressure Test Gauge Connection.......................................................................42
13.0) Electrical Connections .....................................................................................................................44
14.0) Venting and Fresh Air for Combustion..........................................................................................46
15.0) Heater Operation..............................................................................................................................51
15.1) Sequence of Operation....................................................................................................................52
15.2) Lighting and Shutdown Instructions..............................................................................................52
16.0) Cleaning and Annual Maintenance ...............................................................................................53
17.0) Troubleshooting Guide ....................................................................................................................55
18.0) Replacing Parts ................................................................................................................................57
18.1) Removal of Electrodes ....................................................................................................................57
18.2) Removing Main Burner....................................................................................................................58
18.3) Removing Injector ............................................................................................................................58
18.4) Removing Ignition Control ..............................................................................................................59
18.5) Removing Air Switch........................................................................................................................59
18.6) Removing Gas Valve and Manifold Assembly .............................................................................60
18.7) Removing Neon Indicator ...............................................................................................................60
18.8) Removing Air Inlet Plate .................................................................................................................61
18.9) Removing the Fan ............................................................................................................................61
19.0) Conversion Instructions...................................................................................................................62
20.0) Installation Data...............................................................................................................................62
21.0) Replacement Parts Guide...............................................................................................................63