Spectrex SharpEye 40/40R User manual

Model 40/40R
Single IR Flame Detector
User Guide
8200 Market Blvd, Chanhassen, MN 55317, USA
Phone: [phone]
Website: www.spectrex.net Email: spectrex.csc.rmtn[email protected]

Legal Notice
The SPECTREX SharpEye Optical Flame Detector described in this document is the property of Rosemount.
No part of the hardware, software or documentation may be reproduced, transmitted, transcribed, stored in a
retrieval system or translated into any language or computer language, in any form or by any means, without prior
written permission of Rosemount.
While great efforts have been made to assure the accuracy and clarity of this document, Rosemount assumes no
liability resulting from any omissions in this document, or from misuse of the information obtained herein. The
information in this document has been carefully checked and is believed to be entirely reliable with all of the
necessary information included. Rosemount reserves the right to make changes to any products described herein
to improve reliability, function, or design, and reserves the right to revise this document and make changes from
time to time in content hereof with no obligation to notify any persons of revisions or changes. Rosemount does not
assume any liability arising out of the application or any use of any product or circuit described herein; neither
does it convey license under its patent rights or the rights of others.
Warranty
SPECTREX agrees to extend to Purchaser/Distributor a warranty on the SPECTREX supplied components of the
SharpEye products. SPECTREX warrants to Purchaser/Distributor that the products are free from defects in
materials and workmanship for a period of five (5) years, commencing with the date of delivery to
Purchaser/Distributor. SPECTREX expressly excludes damage incurred in transit from the factory or other damage
due to abuse, misuse, improper installation, or lack of maintenance or “Act of God” which are above and beyond its
control. SPECTREX will, upon receipt of any defective product, transportation prepaid, repair or replace it at its sole
discretion if found to have been defective when shipped. Said repair or replacement is SPECTREX’S sole liability
under this warranty and SPECTREX’S liability shall be limited to repair or replacement of the component found
defective and shall not include any liability for consequential or other damages. The customer is responsible for all
freight charges and taxes due on shipments both ways. This warranty is exclusive of all other warranties express or
implied.
TM40/40R Rev. (Ad), February 2019

TM40/40R Rev. (Ad), February 2019 v
Table of Contents
Table of Contents ............................................................................................ v
List of Figures ................................................................................................ ix
List of Tables................................................................................................... x
1About this Guide ...................................................................................... 11
1.1 Release History.....................................................................................12
1.2 Glossary and Abbreviations ....................................................................13
1.3 Notifications .........................................................................................14
2Product Overview .................................................................................... 15
2.1 Approvals.............................................................................................15
2.2 Model and Types...................................................................................16
2.3 Features and Benefits ............................................................................18
2.4 Principles of Operation...........................................................................18
2.4.1 Hydrocarbon Fire Detection ..............................................................18
2.4.2 Heated Optics.................................................................................19
2.4.3 HART Protocol ................................................................................19
2.4.4 RS-485 Modbus ..............................................................................19
2.4.5 Product Certification........................................................................20
2.5 Performance Considerations ...................................................................22
2.5.1 Detection Sensitivity .......................................................................22
2.5.2 Cone of Vision ................................................................................23
2.5.3 False Alarm Prevention ....................................................................24
2.5.4 Visual Indicators .............................................................................24
2.5.5 Output Signals................................................................................25
2.5.6 Detector Status ..............................................................................26
2.5.7 Auxiliary Relay as End-of-Line ..........................................................28
2.6 Internal Detector Tests ..........................................................................28
2.6.1 Continuous Feature Test ..................................................................28
2.6.2 Response to Fault Indication ............................................................29
2.6.3 Built-In-Test (BIT) ..........................................................................29
3Installing the Detector ............................................................................ 33
3.1 General Guidelines ................................................................................33
3.1.1 Sensitivity......................................................................................33
3.1.2 Wiring ...........................................................................................33

vi SharpEye™ Single IR Flame Detector User Guide
3.1.3 Spacing and Location ......................................................................33
3.1.4 Environment ..................................................................................33
3.1.5 Aiming the Detector ........................................................................34
3.2 Unpacking the Product...........................................................................34
3.2.1 Checking the Product Type...............................................................34
3.3 Required Tools......................................................................................34
3.4 Certification Instructions ........................................................................35
3.4.1 Special Instructions for Safe Use.......................................................35
3.4.2 General Instructions........................................................................36
3.5 Installation Cables ................................................................................37
3.5.1 Conduit Installation.........................................................................37
3.6 Installing the Tilt Mount .........................................................................38
3.6.1 Tilt Mount Assembly ........................................................................39
3.7 Connecting the Detector ........................................................................40
3.7.1 Verifying the Detector Wiring ...........................................................42
3.8Configuring Your Detector ......................................................................43
3.8.1 Alarm Delay ...................................................................................44
3.8.2 Address Setup ................................................................................44
3.8.3 Function Setup ...............................................................................44
3.8.4 Heated Optics.................................................................................45
4Operating the Detector ............................................................................ 47
4.1 Powering Up.........................................................................................47
4.2 Safety Precautions ................................................................................47
4.2.1 Default Functions Settings ...............................................................48
4.3 Testing Procedures................................................................................48
4.3.1 Automatic BIT Test .........................................................................49
4.3.2 Manual BIT Test..............................................................................49
4.3.3 Testing with Flame Simulator Model FS-1300 .....................................49
5Maintenance and Troubleshooting ........................................................... 51
5.1 Maintenance.........................................................................................51
5.1.1 General Procedures .........................................................................51
5.1.2 Periodic Procedures .........................................................................51
5.1.3 Keeping Maintenance Records ..........................................................52
5.2 Troubleshooting....................................................................................52
Appendix A: Specifications ....................................................................... 53
A.1 Technical Specifications .........................................................................53

TM40/40R Rev. (Ad), February 2019 vii
A.2 Electrical Specifications..........................................................................54
A.2.1 Electrical Input Protection ................................................................54
A.3 Outputs ...............................................................................................54
A.3.1 Electrical Interface ..........................................................................54
A.3.2 Electrical Outputs............................................................................55
A.3.3 Heated Optics.................................................................................56
A.4 Approvals.............................................................................................57
A.4.1 Hazardous Area Approvals ...............................................................57
A.4.2 Functional Approvals .......................................................................57
A.5 Mechanical Specifications .......................................................................57
A.5.1 Enclosure.......................................................................................57
A.5.2 Water and Dust Tight ......................................................................58
A.5.3 Electronic Modules ..........................................................................58
A.5.4 Electrical Connection (2 entries) .......................................................58
A.5.5 Dimensions ....................................................................................58
A.5.6 Weight ..........................................................................................58
A.6 Environmental Specifications ..................................................................58
A.6.1 High Temperature ...........................................................................58
A.6.2 Low Temperature............................................................................58
A.6.3 Humidity........................................................................................58
A.6.4 Salt Fog.........................................................................................58
A.6.5 Dust..............................................................................................59
A.6.6 Vibration........................................................................................59
A.6.7 Mechanical Shock............................................................................59
A.6.8 Electromagnetic Compatibility (EMC) .................................................59
Appendix B: Wiring Instructions............................................................... 61
B.1 General Instructions for Electrical Wiring..................................................61
B.2 Calculation Formula...............................................................................62
B.3 Typical Wiring Configurations .................................................................63
Appendix C: RS-485 Communication Network .......................................... 67
C.1 RS-485 Overview ..................................................................................67
Appendix D: Accessories ........................................................................... 69
D.1 Flame Simulator FS-1300.......................................................................69
D.1.1 Ordering Information.......................................................................69
D.1.2 Unpacking......................................................................................70
D.1.3 Operating Instructions.....................................................................70

viii SharpEye™ Single IR Flame Detector User Guide
D.1.4 Range ...........................................................................................71
D.1.5 Charging the Battery .......................................................................71
D.1.6 Battery Replacement .......................................................................72
D.2 Technical Specifications .........................................................................73
D.2.1 General .........................................................................................73
D.2.2 Electrical........................................................................................73
D.2.3 Physical .........................................................................................73
D.2.4 EMI Compatibility............................................................................74
D.3 Tilt Mount ............................................................................................75
D.4 Duct Mount ..........................................................................................76
D.5 Weather Cover .....................................................................................77
D.6 Air Shield.............................................................................................78
Appendix E: SIL-2 Features ...................................................................... 79
E.1 40/40R Flame Detector.........................................................................79
E.1.1 Safety Relevant Parameters .............................................................79
E.1.2 Guidelines for Configuring, Installing, Operating, and Service ...............79
Appendix F: End of Line Resistor .............................................................. 81
Technical Support ......................................................................................... 84

List of Figures
Figure 1: Field of View .......................................................................................23
Figure 2: Indicator LED ......................................................................................25
Figure 3: Detector with Tilt Mount .......................................................................38
Figure 4: Tilt Mount Assembly.............................................................................39
Figure 5: Tilt Mount Assembly (dimensions in millimeters and inches) .....................39
Figure 6: Detector with Cover Removed ...............................................................41
Figure 7: Wiring Terminals .................................................................................63
Figure 8: Typical Wiring for 4 Wire Controllers (Using Option 1 or 2 Wiring) .............64
Figure 9: 0–20mA Wiring Option 1 (Sink 4-Wire) - Default .....................................64
Figure 10: 0–20mA Wiring Option 1 (Converted to Source 3-Wire) ..........................65
Figure 11: 0–20mA Wiring Option 1 (Non-isolated Sink 3-Wire) ..............................65
Figure 12: 0–20mA Wiring Option 2 and 3 (Source 3-Wire available with the HART Protocol)
.......................................................................................................................66
Figure 13: RS-485 Networking ............................................................................67
Figure 14: Flame Simulator FS-1300 ...................................................................69
Figure 15: Flame Simulator Battery Replacement ..................................................71
Figure 16: Tilt Mount .........................................................................................75
Figure 17: Duct Mount .......................................................................................76
Figure 18: Weather Cover ..................................................................................77
Figure 19: Air Shield..........................................................................................78
Figure 20: End of Line Resistor Assembly .............................................................81

x SharpEye™ Single IR Flame Detector User Guide
List of Tables
Table 1: Wiring Options .....................................................................................17
Table 2: Fuel Sensitivity Ranges..........................................................................23
Table 3: Immunity to False Alarm Sources ...........................................................24
Table 4: LED Indications ....................................................................................24
Table 5: Available Output Types..........................................................................26
Table 6: Detector Status ....................................................................................26
Table 7: Output Signals Versus Detector State......................................................27
Table 8: Results of a Successful BIT ....................................................................30
Table 9: Results of an Unsuccessful BIT ...............................................................30
Table 10: Results of a Successful Manual BIT........................................................31
Table 11: Results of an Unsuccessful Manual BIT ..................................................31
Table 12: Tools .................................................................................................35
Table 13: Model 40/40R Wiring Options ...............................................................42
Table 14: Functions ...........................................................................................44
Table 15: Default Function Values .......................................................................48
Table 16: Results of Successful Flame Simulator Test ............................................49
Table 17: Troubleshooting Table .........................................................................52
Table 18: Electrical Specifications........................................................................54
Table 19: Contact Ratings ..................................................................................55
Table 20: 20mA Current Output ..........................................................................55
Table 21: Electromagnetic Compatibility (EMC) .....................................................59
Table 22: Maximum DC Resistance at 68°F/20ºC for Copper Wire ...........................61
Table 23: Wiring Length in Feet/Meters................................................................61
Table 24: Wiring Connections .............................................................................63
Table 25: Sensitivity Ranges...............................................................................71
Table 26: Immunity Tests ..................................................................................74
Table 27: Emission Tests....................................................................................74

About this Guide
1About this Guide
This guide describes the SharpEye Model 40/R Single IR Flame Detector and its
features and provides instructions on how to install, operate, and maintain the
detector.
Note:
This user guide should be read carefully by all individuals who have or
will have responsibility for using, maintaining, or servicing the
product.
This guide includes the following chapters and appendices:
•Chapter 1, About this Guide, details the layout of the guide, includes the
release history, a glossary and abbreviations, and explains how notifications
are used in the guide.
•Chapter 2, Product Overview, provides a general overview of the product,
principles of operation, and performance considerations.
•Chapter 3, Installing the Detector, describes how to install the detector
including preparations before installation, wiring and mode settings.
•Chapter 4, Operating the Detector, describes how to power-up and test
the detector. The chapter also lists safety precautions you should take when
operating the detector.
•Chapter 5, Maintenance and Troubleshooting, describes basic
maintenance, troubleshooting, and support procedures.
•Appendix A, Specifications, lists the detectors’technical and other
specifications.
•Appendix B, Wiring Instructions, lists the wiring instructions for
connecting the detector and also provides examples of typical wiring
configurations.
•Appendix C, RS-485 Communication Network, provides an overview of
the RS-485 communications network.
•Appendix D, Accessories, describes the accessories available for the
detector.
•Appendix E, SIL-2 Features, describes the special conditions for compliance
with EN 61508 for SIL 2 requirements according to TÜV.
•Appendix F, End of Line Resistor, describes the option of adding an end of
line resistor.

About this Guide
12 SharpEye™ Single IR Flame Detector User Guide
1.1 Release History
Rev
Date
Revision
History
Prepared by
Approved by
0
July 2008
First Release
Ian Buchanan
Eric Zinn
1
September
2008
Second
Release
Ian Buchanan
Eric Zinn
2
July 2010
Third Release
Ian Buchanan
Eric Zinn
3
August 2010
Fourth Release
Ian Buchanan
Eric Zinn
4
November
2010
Fifth Release
Ian Buchanan
Eric Zinn
5
February 2013
Sixth Release
Ian Buchanan
Eric Zinn
6
February 2015
Seventh
Release
Ian Buchanan
Eric Zinn
7
June 2015
Eighth Release
Ian Buchanan
Eric Zinn
8
January 2016
Ninth Release
Ian Buchanan
Eric Zinn
9
July 2016
Tenth Release
Ian Buchanan
Eric Zinn
10
October 2016
Eleventh
Release
Jay Cooley
Ian Buchanan
11
January 2017
Twelfth
Release
Jay Cooley
Ian Buchanan
12
February 2017
Thirteenth
Release
Jay Cooley
Ian Buchanan
Ac
March 2018
Fourteenth
Release
Michal Heller
Udi Tzuri
Ad
February 2019
Fifteenth
Release
Michal Heller
Udi Tzuri

About this Guide
1.2 Glossary and Abbreviations
Abbreviation/Term
Meaning
Analog Video
Video values are represented by a scaled signal
ATEX
Atmosphere Explosives
AWG
American Wire Gauge
BIT
Built-In-Test
CMOS
Complementary Metal-Oxide Semiconductor image
sensor
Digital Video
Each component is represented by a number
representing a discrete quantization
DSP
Digital Signal Processing
EMC
Electromagnetic Compatibility
EMI
Electromagnetic Interference
EOL
End of Line
FOV
Field of View
HART
Highway Addressable Remote Transducer –
communications protocol
IAD
Immune at Any Distance
IECEx
International Electro-Technical Commission
Explosion
IP
Internet Protocol
IPA
Isopropyl Alcohol
IR
Infrared
IR3
Refers to the 3 IR sensors in the VID
JP5
Jet Fuel
LED
Light Emitting Diode
MODBUS
Serial communications protocol using Master-Slave
messaging
N/A
Not Applicable
N.C.
Normally Closed
NFPA
National Fire Protection Association
N.O.
Normally Open
NPT
National Pipe Thread
NTSC
National Television System Committee (a color
encoding system)
PAL
Phase Alternation by Line (a color encoding
system)
P/N
Part Number

About this Guide
14 SharpEye™ Single IR Flame Detector User Guide
Abbreviation/Term
Meaning
RFI
Radio Frequency Interference
RTSP
Real Time Streaming Protocol
SIL
Safety Integrity Level
UNC
Unified Coarse Thread
VAC
Volts Alternating Current
1.3 Notifications
This section explains and exemplifies the usage of warnings, cautions, and notes
throughout this guide:
Warning:
This indicates a potentially hazardous situation that could result in
serious injury and/or major damage to the equipment.
Caution:
This indicates a situation that could result in minor injury and/or
damage to the equipment.
Note:
This provides supplementary information, emphasizes a point or
procedure, or gives a tip to facilitate operation.

Product Overview
2Product Overview
The 40/40R Single IR Flame Detector detects hydrocarbon-based fuel and gas
fires using advanced flame tools.
All 40/40 series detectors include a heated optical window for improved
performance in ice, snow, and condensation conditions.
Detection performance can be easily adapted to all environments, applications,
and requirements, by changing the detector’s configuration parameters.
Adjusting these parameters, as well as performing other maintenance and
monitoring tasks, is possible by means of RS-485-based Modbus communication
or HART communication (in models with 0–20mA output).
Warning:
The detector is not field-repairable due to the meticulous alignment
and calibration of the sensors and the respective circuits. Do not
attempt to modify or repair the internal circuits or change their
settings, as this will impair the system’s performance and void the
SPECTREX product warranty.
The SharpEye 40/40 detector is designed to operate as a stand-alone unit
directly connected to an alarm system or an automatic fire extinguishing system.
The detector can also be a part of a more complex system, where many detectors
and other devices are integrated through a common control unit.
2.1 Approvals
The detector enclosure is ATEX certified Exd flameproof with an integral,
segregated, rear, Exe terminal compartment (avoiding exposure of the sensors
and electronics to the surrounding environment). Hence the combined approval:
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T96°C Db
(–55°C ≤ Ta ≤ +75°C)
Or
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T106°C Db
(–55°C ≤ Ta ≤ +85°C)

Product Overview
16 SharpEye™ Single IR Flame Detector User Guide
2.2 Model and Types
The 40/40R Flame Detector is provided in various configurations depending on:
•Wiring options
•Temperature ranges
•Type of cable entries
•Housing material type
•Required approval
The configuration detail is included in the product part number on the product
label and takes the form: 40/40R-XXXXX, where XXXXX defines the model
according to the above requirements.
To modify the default or pre-ordered configuration and perform maintenance
tasks, please refer to the HART Protocol TM777030, the RS-485 Manual
TM777050,or TM777060.
The P/Ns are defined as:
Note:
Aluminum housing is not available in the FM version.

Product Overview
Table 1 describes the wiring options in detail.
Table 1: Wiring Options
Wiring
Option
Connections Provided
1
Power
Manual
BIT
Fault
Relay
N.C.
Alarm
Relay
N.O.
0–20mA
Sink
RS-485
HART
2
Power
Manual
BIT
Fault
Relay
N.C.
Alarm
Relay
N.O.,
N.C.
0–20mA
Source
RS-485
HART
3
Power
Manual
BIT
Fault
Relay
N.O.
Alarm
Relay
N.O.,
N.C.
0–20mA
Source
RS-485
HART
4
Power
Manual
BIT
Fault
Relay
N.C.
Alarm
Relay
N.O.
Auxiliary
N.O.
RS-485
-
5
Power
Manual
BIT
Fault
Relay
N.O.
Alarm
Relay
N.O.
Auxiliary
N.O.
RS-485
-
Note:
Wiring option 1 is the default. The mA sink output can be altered to
source type, with a link between Terminals 1 and 8. No other wiring
options can be changed onsite.
For example, product number 40/40R-321SC has the following options:
•Wiring Option: 3 (Power, Manual BIT, RS-485, 0–20mA [Source] with the
HART protocol, Fault Relay [N.O.], Alarm Relay [N.O., N.C.])
•Temperature Range: 2 (85°C)
•Cable Entry: 1 (M25)
•Housing : S (Stainless steel)
•Approval: C (ATEX, IECEx)
Note:
Check your specific part numbers against the information in Checking
the Product Type on page 34.

Product Overview
18 SharpEye™ Single IR Flame Detector User Guide
2.3 Features and Benefits
•Single IR Channel: Between 4–4.6µm.
•Built-In-Test (BIT): Manual and Automatic (see Built-In-Test (BIT) on page
29).
•Heated Window: Prevents effects of ice, snow, and condensation.
•Electrical Interface:
•Dry contact relays
•Communication network RS-485
•0–20mA output
•HART Protocol: Communication protocol (see HART Protocol on page 19).
•Exde: Integral junction box for easy wiring.
•SIL-2: TÜV approved.
•Hazardous Area Certification: ATEX, IECEx, FM, CSA.
•Functionality Approval:
•EN54-10 approved by VdS
•FM approved per FM3260
•Accessories are approved as part of ATEX and IECEx approval.
2.4 Principles of Operation
This section describes the principles of operation for the 40/40R.
2.4.1 Hydrocarbon Fire Detection
The Single IR flame detector provides early warning of flaming fires involving
organic materials (hydrocarbon fuels and vapors). These fires emit strong IR
radiation in the 4.4-micron spectral band where the CO2 (the main combustion
product of any organic substance) has a unique spectral peak.
This detector contains an advanced infrared sensor and optical filter that provides
maximum sensitivity to the CO2 emission spectral band at 4.4 microns.
The detector is designed to withstand “harsh” environmental conditions; for
example: extreme temperatures, high humidity and vibrations.

Product Overview
2.4.2 Heated Optics
The SharpEye 40/40 Flame Detector uses heated optics. The heater increases the
temperature of the optical surface by 5–8°F / ~3–5°C above the ambient
temperature to improve performance in ice, condensation, and snow conditions.
The heated optics can be set to one of the following:
•Not operated.
•On continuously.
•Automatic, per temperature change (default): you can define the start
temperature below which the window is heated. (The default is 41°F/5°C.)
This temperature can be defined from 32°F/0°C to 86°F/30°C. The heating
stops when the temperature is 27°F/15°C above the start temperature.
For more information, see Configuring Your Detector on page 43.
2.4.3 HART Protocol
The SharpEye 40/40 Flame Detectors use the HART protocol.
HART Communication is a bi-directional industrial field communication protocol
used to communicate between intelligent field instruments and host systems.
HART is the global standard for smart process instrumentation and the majority
of smart field devices installed in plants worldwide are HART-enabled. HART is
available in wiring options 1, 2, and 3 (see Table 1).
HART technology is easy to use and very reliable.
Through the HART connection, you are able to perform:
•Detector setup
•Detector troubleshooting
•Detector health and status
For more details, refer to the HART Manual TM777030.
2.4.4 RS-485 Modbus
For more advanced communications, the 40/40R detector has an RS-485
Modbus-compatible output that provides data communication from a network (up
to 247 detectors) to a host computer or universal controller for central
monitoring. This feature allows for reduced installation costs, easy maintenance,
and local or remote diagnostic tools.

Product Overview
20 SharpEye™ Single IR Flame Detector User Guide
2.4.5 Product Certification
The 40/40R Flame Detectors have the following certifications:
•ATEX, IECEx, page 20
•FM, CSA, page 20
•SIL-, page 21
•EN54-10, page 21
•Inmetro (UL), page 21
•TR CU/EAC, page 21
2.4.5.1 ATEX, IECEx
The 40/40R Optical Flame Detector is certified to:
ATEX per SIRA 07ATEX1250X and IECEx per IECEx SIR 07.0085X
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T96°C Db
(–55°C ≤ Ta ≤ +75°C)
Or
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T106°C Db
(–55°C ≤ Ta ≤ +85°C)
The accessories, tilt mount P/N 40/40-001, weather cover P/N 777163 and P/N
777268, duct mount P/N 777670, and air shield P/N 777650 are included in the
approval.
This product is suitable for use in hazardous Zones 1 and 2 with IIC gas group
vapors present, and Zones 21 and 22 with IIIC dust type present.
2.4.5.2 FM, CSA
The 40/40R Optical Flame Detector is certified for FM and CSA Explosion Proof
and Functionality per FM3260:
•Class I, Division 1, Groups B, C, and D.
•Dust Ignition Proof –Class II/III Division 1, Groups E, F and G.
•Ingress Protection –IP67, IP66, NEMA 250 Type 6P.
•For more details see FM Report Project ID3029553, and CSA Report No.
2451134.