Spectris PARTICLE MEASURING SYSTEMS AirSentry II User manual

AirSentry® II
Mobile AMC System
P/N 1000015778
OPERATIONS MANUAL
Without measurement there is no control

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AirSentry® II Mobile AMC System
Operations Manual
P/N 1000015778 Rev G

ii AirSentry® II Mobile AMC System Operations Manual
AirSentry® II Mobile AMC System Operations Manual
Part Number (P/N) 1000015778 Rev G
© 2020 by Particle Measuring Systems, Inc.
All rights reserved.
AirSentry® is a registered trademark of Particle Measuring Systems, Inc.
Swagelok® is a registered trademark of Swagelok Company.
All trademarks appearing in this manual are the property of their
respective owners.
The absence of any trademark or service mark from this manual does not constitute a waiver of
Particle Measuring Systems trademark or other intellectual property rights with respect to that
trademark or service mark.
Patent Information
AirSentry® is protected by U.S. Patents 7,985,949. Additional patents may be pending in the U.S.
and elsewhere.
Confidential Document
This confidential document contains proprietary information, which is protected by copyright.
All rights are reserved. No part of this document may be reproduced, distributed, or transmitted
in any form without the prior written consent of Particle Measuring Systems. The information
contained in this document is subject to change without notice.
Quality Statement
The Quality Policy of Particle Measuring Systems is to strive to meet or exceed the needs and
expectations of our customers and to align the activities of all employees with the common
focus of customer satisfaction through continuous improvement in the quality of our products
and services.
Environmental Information
There are no potential means by which asbestos exposure is possible as there are no materials
in the design or manufacture of the AirSentry®II Mobile AMC containing asbestos.
.
This equipment must be properly disposed of at end-of-life by means of an
authorized waste management system. Contact our Customer Response Center at
[phone] or [phone] for dismantling and disposal information.

AirSentry® II Mobile AMC System Operations Manual iii
Manual Conventions
This manual uses the following conventions that call the reader’s attention to certain text:
It is important that you observe cautions and warnings while performing the procedure described in this
manual. Caution and warning labels are located on and inside the instrument to alert you to potentially
hazardous conditions. Please familiarize yourself with this information.
WARNING
A warning in the text is used to notify the user of the potential for bodily injury or death.
CAUTION
A caution in the text is used to highlight an item that if not done, or incorrectly done, could
damage the instrument and/or any materials or devices affected by the instrument.
– — NOTICE — –
A notice in the text is an instructional communication regarding requirements or policies
issued by Particle Measuring Systems.
NOTE: A note in the text is used to highlight an item that is of operational
importance to the user.

iv AirSentry® II Mobile AMC System Operations Manual
CE – Declaration of Conformity
- Declaration of Conformity
Application of Council Directive(s): 2014/30/EU, 2014/35/EU, RoHS 2011/65/EU
Standard(s) to which Conformity is Declared: EMC EN 61326-1:2013
Safety EN 61010-1:2010, 3rd Ed.
Manufacturer’s Name: Weltall Technology Corp.
Manufacturer’s Address: No. 7, Lane 82, Gongyuan Rd., East District,
Hsin-Chu 300, Taiwan (R.O.C.)
Manufacturer’s Telephone/FAX: [phone]
Distributor’s Name: Particle Measuring Systems, S.R.L.
Distributor’s Address Via di Grotte Portella 34
00044 Frascati (Roma) ITALY
Distributor’s Telephone/FAX: + 39 06 90530130 / + 39 06 9051315
Type of Equipment: Particle Counter
Model No: 8701010, 8702010, 8701020, 8702020
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s)
and Standard(s).
Signature: Signature:
Full Name: Scott MacLaughlin Full Name: Giovanni Scialo
Position: Director of Engineering Position: Vice President, Life Sciences
Place: Boulder Date: March 12, 2020 Place: Rome Date: March 12, 2020
CAUTION
All I/O cables and accessories must meet current factory specifications in order for this
unit to remain in compliance with CE marking requirements. Consult the factory for
details.
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.

AirSentry® II Mobile AMC System Operations Manual v
General Safety Instructions
•Maintain the machine in a clean and orderly condition to ensure proper and
safe operation.
•Disconnect the AMC cart from the AC power source, and power-down all CDA
air Systems (compressor), and UPS, before carrying out any maintenance,
calibration or repair procedures.
•Protective guards and shields must be in place at all times, unless the specific
maintenance activity disallows for the use of a shield/guard.
•Use only recommended replacement or spare parts when servicing the
machine (See Chapter 5, “Service” on page 5-1).
•Ensure proper fittings are used on all connections within the electrical and
pneumatic systems of the machine, as well as all tubing connections from
the CDA system, and sample tubing to the ASII Sensors.
•Ensure all tubing connections are either securely fastened in leak-tight
manner or capped securely if not in use.
•Use caution when maneuvering the AirSentry II Mobile system, use
additional personnel as spotters, when needed, in tight surroundings. Do not
attempt to lift or lower the system past elevation changes. Use ramps when
needed.
•Use basic cable management guidelines to ensure no trip hazards are
presented by the main AC power cord - do not run across walkways - or take
necessary precautions to clearly mark any trip hazards created.
– — NOTICE — –
Utility connections and servicing are to be performed by authorized personnel only.

vi AirSentry® II Mobile AMC System Operations Manual
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AirSentry® II Mobile AMC System Operations Manual vii
Table of Contents
Chapter 1: Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
System Components- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
Pneumatic Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
Electrical Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6
Chapter 2: Installation Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
Chapter 3: Uninterruptable Power Supply (UPS) Monitor Software - - - - - - - - - - 3-1
UPS Software - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
Chapter 4: Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Operation Modes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Powering-On/Off the AirSentry II Mobile AMC System - - - - - - - - - - - - - 4-3
PDB Alarm Functionality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
Standard Operation Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
Low Vibration Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
Transport Mode- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
Performance Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
Calibration Protocol - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
Chapter 5: Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
Preventative Maintenance (PM) and General Best Practices - - - - - - - - 5-1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Filter
Elements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
CDA System, Vacuum Pumps, Compressor - - - - - - - - - - - - - - - - - - - - 5-2
Tubing and Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3
Part Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PDB/Pressure Transducer Replacement - - - - - - - - - - - - - - - - - - - - - - - 5-5
Replacing the Fuse- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13
UPS Replacement and UPS Battery Replacement - - - - - - - - - - - - - - - - 5-14
Compressor/Vacuum Pump Replacement - - - - - - - - - - - - - - - - - - - - - - 5-17
Air Dryer Relief Valve Replacement- - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
Air Dryer Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23
Parker Filter Change and Drain Kit Maintenance - - - - - - - - - - - - - - - - - 5-25
Chapter 6: Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
Appendix A: Reference Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-1
System Components- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-1

viii AirSentry® II Mobile AMC System Operations Manual
General System Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-2
Monitor Shelf - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3
CDA, Vacuum, Sample Tees, and 24 VAC Connectors- - - - - - - - - - - - - - A-3
Pneumatic Enclosure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-4
UPS Controls- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5
Appendix B: WiFi Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-1
WiFi Certificates - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-6
Appendix C: International Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-1
Hazard Symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-1
Symboles de risque- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-1
Warnschilder- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2
Simboli di pericolo - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2
Simbolos de peligro - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2
Appendix D: 有毒或有害的物质和元素 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-1

AirSentry® II Mobile AMC System Operations Manual ix
List of Figures
Chapter 1: Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
Figure 1-1 AirSentry II Mobile AMC System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
Figure 1-2 Pneumatic diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
Figure 1-3 Electrical diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
Chapter 2: Installation Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
Chapter 3: Uninterruptable Power Supply (UPS) Monitor Software - - - - - - - - - - - - - - - - 3-1
Figure 3-1 UPSMON Main GUI (Connect Button settings shown) - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
Figure 3-2 Current Status View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-3
Figure 3-3 Indicators and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
Chapter 4: Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Figure 4-1 UPS controls- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
Figure 4-2 Compressor on-off switch (red circle) on the Pressure Switch Module- - - - - - - - - - - - - - 4-4
Figure 4-3 Back of system: Switch for “CART CDA / HOUSE CDA” - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
Figure 4-4 View of regulator at air dryer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7
Chapter 5: Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
Figure 5-1 Inline dryer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
Figure 5-2 Electronic drain valve (arrow) and condensation bottle (circled)- - - - - - - - - - - - - - - - - - 5-3
Figure 5-3 PDB location inside ASII - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5
Figure 5-4 Screw locations on PDB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
Figure 5-5 PDB wiring components- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
Figure 5-6 Fixing screw locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
Figure 5-7 PDB, shown with front cover with compressor switch removed- - - - - - - - - - - - - - - - - - - 5-8
Figure 5-8 Wiring configuration for pressure transducer, AC power to the new PDB - - - - - - - - - - - 5-9
Figure 5-9 PDB settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9
Figure 5-10 CDA tank with pressure transducer (left),
pressure transducer on stem connected to CDA tank (right) - - - - - - - - - - - - - - - - - 5-10
Figure 5-11 Underside of pressure transducer (left),
after removal of lynch pin and stem (right) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
Figure 5-12 Pressure transducer wire harness - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11
Figure 5-13 Digital pressure gauge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11
Figure 5-14 Pressure transducer- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11
Figure 5-15 PDB with fuse housing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13
Figure 5-16 RM(2U) 2K-3KVA Rear Panel 110V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
Figure 5-17 RM(2U) 2K-3KVA Rear Panel 220V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
Figure 5-18 Components of UPS connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15
Figure 5-19 Separated internal power wires- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15

xAirSentry® II Mobile AMC System Operations Manual
Figure 5-20 Exposed wires (left), female spade plugs (right) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
Figure 5-21 Compressor replacement components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17
Figure 5-22 Bolts on top of pump for dual chamber compressor - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17
Figure 5-23 Bottom of middle plate, red gasket and reeds - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
Figure 5-24 Top of middle plate, irregular gasket and reeds - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
Figure 5-25 Gray circular piston plate and screws - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19
Figure 5-26 Centered yellow diaphragm- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19
Figure 5-27 Screws on piston plate- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
Figure 5-28 Silencer housing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
Figure 5-29 Internal housing surface inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21
Figure 5-30 Air dryer and relief valve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
Figure 5-31 Valve housing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
Figure 5-32 Diaphragm and relief valve components- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
Figure 5-33 CDA tube (left), output PFA tube (right)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23
Figure 5-34 Power leads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-23
Figure 5-35 Compression tubing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25
Figure 5-36 Using hands to unscrew filter housing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25
Figure 5-37 Using wrench to unscrew compression fitting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26
Figure 5-38 Using a wrench to unscrew drain kit nut - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26
Figure 5-39 New parts and filter housing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
Figure 5-40 New drain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-27
Figure 5-41 Filter housing with new drain inserted - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28
Figure 5-42 Filters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29
Figure 5-43 Black fitting on filter tube bottom - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29
Figure 5-44 Filter removed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30
Figure 5-45 Bottom fitting screwed on - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30
Figure 5-46 Filter housings reinstalled - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31
Figure 5-47 Drain tubing and compression fittings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31
Chapter 6: Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
Appendix A: Reference Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-1
Figure A-1 Side door open on the AirSentry II mobile cart - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-2
Figure A-2 AirSentry II mobile cart’s inside shelf - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3
Figure A-3 CDA, vacuum, sample tees, and 24 VAC connectors with removable end caps - - - - - - - A-3
Figure A-4 Pneumatic enclosure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-4
Figure A-5 UPS controls- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5
Appendix B: WiFi Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-1
Figure B-1 Attachment of WiFi antenna onto back of mobile cart - - - - - - - - - - - - - - - - - - - - - - - - - - B-2
Figure B-2 Wireless network connection dialogue box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-3
Figure B-3 Connecting to proper wireless network - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-4
Figure B-4 Entering wireless network security key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-4
Figure B-5 Confirmation of wireless network connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-5
Appendix C: International Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-1
Appendix D: 有毒或有害的物质和元素 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-1

AirSentry® II Mobile AMC System Operations Manual 1-1
Chapter 1
Introduction
The AirSentry II Mobile AMC System is the first truly mobile system for monitoring
airborne molecular contamination (AMC) in cleanroom environments and within
process equipment. Mobility plays an important part within a strategic AMC
monitoring program, allowing potential contamination sources to be quickly and
precisely located and quantified, regardless of location. This system includes one or
more AirSentry II AMC analyzers and the necessary utilities for minimizing start-up
times at the new location after transport.
An on-board PC and local touch display on the mobile cart provides instant feedback
of AMC levels at each monitoring location. Facility Net software provides data storage
and graphical displays in real-time while monitoring the specific environment.
Onboard, chemically filtered clean dry air (CDA) and vacuum are supplied within the
cart enclosure to ensure that the analyzer can sample a location immediately upon
relocation without significant analyzer warm-up time.
The Mobile AMC System requires power for all components to function. The design of
the system allows for it to supply power for 30 minutes and CDA for an additional 30
minutes to the AirSentry II AMC analyzers while in transport without an external power
source or CDA supply.

1-2 AirSentry® II Mobile AMC System Operations Manual
Chapter 1 : Introduction
.
Figure 1-1 AirSentry II Mobile AMC System

System Components Chapter 1 : Introduction
AirSentry® II Mobile AMC System Operations Manual 1-3
System Components
The following items are included in the Mobile AMC System:
Table 1-1 System Components
Item Description
Local Touch PC Display With Facility Net software, AirSentry II Service
Software, and UPS Management Software
Uninterruptable Power Supply Supplies over 30 minutes of power when
disconnected from external power source
Enclosed Cart The cart has lockable doors
Compressor, Air Dryer, CDA Tank Pressurizes, dries, and stores 30 minutes of CDA
Chemical Filter Ensures minimal contamination of CDA
Pressure Regulators Regulates the CDA pressure
Vacuum Pump Provides Vacuum for AirSentry II AMC monitors
Pulsation Dampeners Reduces pulsations from the vacuum pump and
compressor
Thermal Switch Protects internal components from an
over-temperature event
24 VDC Power Supply Provides power for up to three AirSentry II AMC
monitors
NOTE: AirSentry II AMC analyzers are ordered separately from the Mobile
AMC System.
Up to three AirSentry II analyzers can be used on a system,
depending on the configuration ordered.

1-4 AirSentry® II Mobile AMC System Operations Manual
Chapter 1 : Introduction Diagrams
Diagrams
Pneumatic Diagram
Figure 1-2 Pneumatic diagram
•The first CDA pressure regulator should always be set to 15 psig.
•The second CDA pressure regulator should always be set at 5 psig (34.5 kPa).
•The drain bottle:
• Holds condensate from the Air Dryer Drain.
• The bottle should be checked every day until your “condensation rate” is
understood.
• A hole in top of bottle allows for overflow.
NOTE: If the drain bottle is not checked and is allowed to fill completely,
condensate (water) will spill onto the floor via the hole in the top
of the bottle.

Diagrams Chapter 1 : Introduction
AirSentry® II Mobile AMC System Operations Manual 1-5
Electrical Diagram
Figure 1-3 Electrical diagram
•Power-in based on ordered configuration:
• 110 VAC 60Hz
–OR–
230 VAC 50 Hz
• Not universal voltage

1-6 AirSentry® II Mobile AMC System Operations Manual
Chapter 1 : Introduction Specifications
Specifications
Table 1-2 Specifications
CDA quality < -60 °C dew point, chemically filtered
CDA capacity > 800 cc/min for < 30 minutes
Working time (fully-charged/
pressurized
30 minutes, under optimal conditions
Bypass CDA inlet (low vibration
mode)
1/4-inch Swagelok®
Vacuum 25 kPA (absolute), 1,500 cc/min
Electrical Rating 115 V~, 60 Hz or 230 V~, 50 Hz
AC Mains Supply voltage fluctuations are not to exceed +/- 10%
of the rated supply voltage range
Temperature range
•Operating
•Storage
59 - 82 °F (15 - 28 °C)
-40 - +122 °F (-40 - +50 °C)
Humidity range (non-
condensing)
•Operating
•Storage
30 - 50% RH
0 - 90% RH
Maximum Altitude 0 - 2000 m
Weight 311 lb (141 kg)
Cart size (H x W x L) 49.6 x 25.6 x 39.4 in (126.0 x 65.0 x 100.0 cm)
Installation requirements Indoor Use Only
Ordinary Protection (not protected against harmful ingress of
moisture)
Pollution degree 2
Over voltage category I
When Uninterruptable Power Supply connects to facility power
Over voltage category II
Class I Equipment (Electrical earth ground from the
main power source to the product input is required for
safety.)

AirSentry® II Mobile AMC System Operations Manual 2-1
Chapter 2
Installation Instructions
The AirSentry II Mobile AMC System cart is delivered with the following items already
installed inside:
•Uninterruptable power supply
•DC Power supply and distribution
•Vacuum system
•CDA System
•Touchscreen Interface
•PC Computer
• Facility Net Software
• AirSentry II Service Software
• UPS Monitoring Software
NOTE: Please refer to Appendix A for reference pictures.

2-2 AirSentry® II Mobile AMC System Operations Manual
Chapter 2 : Installation Instructions
To complete the set-up of the AirSentry II Mobile AMC System, follow the instructions
listed below.
1. Install provided ULPA filter at bottom of cart.
2. Install the AirSentry II Analyzer(s) - Place up to 3 sensors in the rack. Using the
1/4-inch PFA tubing provided connect the following pneumatic connections.
Refer to Figure A-2 and Figure A-3 in Appendix A, Reference Pictures.
a. Connect the CDA inlet cross connector to each CDA port on each AirSentry II.
b. Connect the vacuum cross connector to each vacuum port on each
analyzer.
c. Connect the sample cross connector to each sample port on each
analyzer.
3. Connect 24 VDC power to each AirSentry II
a. Each DC power connector comes with a removable protective cover. Save
this cover in the event that the AirSentry II Mobile AMC System needs to be
configured for a different number of analyzers.
4. Connect Ethernet Communications
a. Connect the first port of the router to the PC Ethernet port, and connect each
AirSentry II Ethernet communication port to the remaining router ports
(order does not matter),
b. Connect the router to power.
Please refer to the AirSentry II IMS Operations Manual for instructions on setting
communication parameters.
5. Set/Verify CDA Pressure and Vacuum
a. Set the primary pressure regulator to 15 psig. To locate the primary pressure
regulator, see Figure A-4 in Appendix A, Reference Pictures.
b. Set the secondary pressure regulator to 5 psig, labeled in Figure A-4 as
“Precision Pressure Regulator”.
c. Establish communication with either Facility Net or the AirSentry II Service
Software.
d. Monitor the CDA pressure, and adjust the second pressure regulator until the
software reports 34.5 kPa ± 1.5kPa.
e. Verify that the Vacuum pressure is < 33 kPa absolute.
NOTE: Each AirSentry II AMC Monitor if fully calibrated (zero and span) before
shipping. Additional “on-site” calibration is required after installing into the
AirSentry II Mobile AMC System.

AirSentry® II Mobile AMC System Operations Manual 3-1
Chapter 3
Uninterruptable Power Supply (UPS) Monitor Software
UPS Software
UPSMON (UPS monitoring software) allows the user to view several settings and
performance values of the UPS system.
Figure 3-1 UPSMON Main GUI (Connect Button settings shown)
The UPSMON main screen interface is divided into 3 areas (see Figure 3-1):
1. Settings/values (displayed on the center-right of the interface) dependent upon
button that is enabled,
2. Buttons (column on left side) divided into 3 classes:
a. Monitor System
•Current Status - Electrical Power Supply, Voltage Supplied, Power
Condition, Remaining Battery Capacity, Battery Status, UPS Load (%),
Battery Remaining Time (min), UPS Shutdown, UPS Started.
See Figure 3-2 on page 3-3.