Spin OK CLIMA User manual

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Instruction
manual
Spin srl Via Casalecchio 35 - Rimini Italy - tel.[phone] -731315
GB

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Cap. 1 – Gene al info mation – secu ity egulations -
Page 4
Cap. 2 - Technical specifications Page 5
Cap. 3 - Installation of secu ity pa amete Page 6
Cap. 4 – Desc iption of the station Page 7
Cap. 5 – P epa ation of the station Page 9
Cap. 6 – Using of the Station Page 10
- Gas echa ge
- P essu e test AC
- Manual
- Half-automatic
- Automatic
- Data base
- Utility
Cap. 7 – Maintenance Page 16
Cap. 8 – Help on finding default functions Page 18
Cap. 9 – Plan fo blockage of functions Page 19
Cap. 10 Gua antee Page 20
List Data bank Page 21
DECLARATION OF CONFORMITY CE Page 22
CONTENTS

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1.0 SCOPE OF THE MANUAL
This manual is supposed fo the using and maintenance of the ecycling, ecove y, vacuum and echa ge
station OK CLIMA. It is absolutely necessa y to ead this manual attentively befo e the using
the device. This
device is equipped with means of secu ity, which a e helpful to p otect the use against ha ms o inju ies.
The p oduce denies eve y esponsibility fo damages, which can be caused th ough false t eatment of the
devices by the use es
pecially if the using of the secu ity devices has not been adhe ed to. The inst uction
manual is a fi m pa t of the device and needs to accompany it eve y time, even in case of sale.
This symbol is being used if the inst uctions of the
manual a e not being espected o a false inte p etation
of the inst uctions is p esent this can cause inju ies to
people.
The device is being identified via a sign, which shows the desc iption of the model, the const uction yea and
the se ial numbe . The sign is attached to the side of the device. (fig,1).
ATTENTION
The device is supposed o be only for specialis s, which are familiar wi h Freon sys ems and he
damages/injuries hey can cause.
The OK CLIMA-device is capable to pe fo m the ph
ases of ecove y, ecycling, vacuum and
Recha ge in A/C systems of vehicles and indust ial vehicle, which contain the cooling liquid
R 134. Each esponsibility of the p oduce ceases at the fo bidden use of a diffe ent cooling
Liquid/f eon.
1.1 SECURITY FEATURES
Fo the wo k in the p esence of f eon it is absolutely necessa y to wea p otection gloves and
p otection glasses.
Use the device at b
est in a oom which is well ai ed in o de to avoid possible inhalation of the
f eon.
If the F eon comes into contact with the skin accidentally pe fo m as follows:
1) Wash the zones in question with wate ;
2) Remove ca efully the contaminated p otection clothes.
Ca eful: the p otection suits can sting/glue to the skin and can cause fi e inju ies in case of
f ost;
3) Consult a docto .
In case of accidental contact with the eyes perform as follows:
1) Rinse the eyes well with wate and contact a docto immediately.
If the freon is accidentally swallowed perform as follows:
1) Wash well you mouth and d ink lots of wate .
2) Contact medical assistance.
CAP. 1 GENERAL INF RMATI N
ATTENTION
Fig. 1

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Enclosed Accessories:
1 Low p essu e hose l = 3mt
1 High p essu e hose 1 = 3 mt
1 Quick coupling low p essu e
1 Quick coupling high p essu e
1 Plastic bottle with 250 g fo f esh oil filling
1 Plastic bottles with 250 g fo old oil discha ge
1 cable powe supply
Accessories on reques :
Detecto ’s lamp A t. 19CR expo t SI
Elect onic leak sea ch device TIF RX-1
O-Ring-Set 150 in Viton A t.47CR
O-Ring-Set 360 in Viton, A t. 47.3CR
Digital-The momete DT10K
Oil containe fo R134a, A t.21CR
Oil containe fo vacuum pump 1/2lt A t. AV68I
Data base and elect ical switch plan + CD-Rom fo A/C plants A t. 037.14DT
Ret ofit kit fo A/C plants A t. Ret ofit 715
Leakage sealing set fo A/C plants A t. Supe Seal
TECHNICAL CHARACTERISTICS
Comp esso :
Capacity:
Recove y capacity (liquid phase)
He metic with the ecove ed automatic oil
1/3 PS
400g /min
Vacuum pump:
Capacity:
Vacuum g ad:
One-step
4m
3
/h
7x10
2
Vacuum test: Automatically with ala m sound and message on display
Deposit bottle:
Capacity of f eon:
With heating – two containe s and secu ity valve
18Kg
Exactness of scale:
+
/
-
10g
Cu ent Supply: 220v
Loudness: unde 80dB (measu ed with sound level mete class 2 acco ding
to no m IEC 651.804)
Tube length: 3 mt
Measu ements of the devices:
Weight: Kg
CAP. 2 TECHNICAL SPECIFICATI NS
Fig.2
Accesso ies in addition

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3.0 RECOMMENDATIONS FOR THE CORRECT USE OF THE DEVICE
Please check befo e the switching-on of the device whethe oil is p esent in the vacuum pump:
If oil is missing fill it up to the level which has to be visible with the adequate cap.
Use exclusively mine al oil fo vacuum pumps Type AV68 (a t. AV68I).
3.1 INSTALLATION
The device has to be t anspo ted and set-up in ve tical position. Tilting the device can cause exit of oil f om
the vacuum pump and the comp esso . The device may only be used on even floo s. It is not advisable to use it
on unknown a ea outside the wo kshop.
3.2 PREPARATION OF THE STATION
Assu e you self befo e the sta ting of the station, that the net tension is as shown on the shield, which is
displayed close to the socket of the switch.
IMPORTANT
It is advised to adhe e absolutely st ict to the secu ity featu es given above. They a e given
fo the p otection of the pe sonnel, which is using the systems and the cooling liquid/f eon
unde p essu e
3.3 PERFORMABLE WORKS
The OK CLIMA is capable to pe fo m the following phases: ecove y, ecycling, vacuum and cha ging of ai
conditioning plants fo vehicles and indust ial vehicles, which contain f eon R134A. The
p oduce denies
eve y esponsibility which de ives f om the fo bidden use of othe F eon.
3.4 SECURITY DEVICES
- Secu ity valve, calib ated to 16 ba fue the inte nal bottle.
- the mical p otection fo the comp esso against su cha ge (within the comp esso )
- elect onic ala m fo the filling of additional l’80% of the capacity (ERR4) and the minimum
Gas amount (ERR1) which is necessa y fo the pe fo mance of the echa ge (< 1Kg ).
- Ala m on handling e o (ERR5) in case of the t y of a pe fo mance of the vacuum with the plant unde
p essu e..
- Cont ol display of the level of oil in the pump.
- P essu e cont ol of the minimal p essu e (P = 0) fo the elimination of the comp esso ecove y.
- Vacuum mete fo automatic leak cont ol.
- Elect o valve fo complete automatism of the functions.
- switch plan display LCD with 2 lines and with elect onic p otection (PTC).
- Secu ity p otection on the eceipt module.
- automatic bottle heating (Use in winte )
CAP. 3 INSTALLATI N - SECURITY DEVICES

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CAP. 4 DESCRIPTI N F THE STATI N
Fig. 4
Fig. 5a
P
R
O
C
Fig. 3
B
E
H
Fig. 5
Q
V
G
A
D
F
M
N
I
L
Fig. 6
S
Fig. 6a
U
Fig. 3a
Fig. 4a

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LEGEND
A HIGH PRESSURE GAUGE
B LOW PRESSURE GAUGE
C BOTTLE PRESSURE GAUGE
D DISPLAY LCD ILLUMINATED WITH 2 LINES
E KEY “+” FOR CHANGING THE CHOICE/PARAMETER
F KEY “-” FOR CHANGING THE CHOICE/PARAMETER
G KEY “ENTER” TO CONFIRM THE CHOICE/PARAMETER
H KEY “C” FOR EXIT/DELETE OF PROGRAM
I LOW PRESSURE COUPLING
L HIGH PRESSURE COUPLING
M HIGH PRESSURE COCK
N LOW PRESSURE COCK
O OIL DISCHARGING TANK
P OIL REFILLING TANK
Q FALSE COUPLING
R HOOKS FOR HOSE HANGING
S GENERAL SWITCH WITH SECURITY SWITCH (10A x 20)
T BEEPERS
U BOTTLE’S SECURITY VALVE
V DISPOSAL DRAWER FOR ACCESSORIES
Z PRINTER (optional)
4.1 MESSAGES ON DISPLAY
All messages/signal will be displayed on he display LCD wi h message.
At switch-on the display shows the amount of f eon, which is available within the inte nal bottle. If an e o occu s
du ing the execution of the phases, the display will show an E o acco ding to the following messages:
The message ERR1 occu s if a minimal amount of f eon is available within the inne bottle (<1kg). In this case the
f eon has to be ecove ed f om an exte nal bottle (see chap. 6.0).
The message ERR2 will be shown if a leak is detected within the ai conditioning device of the vehicle du ing the
vacuum test (see chap. 6.3).
The message ERR3 is inactive;
The message ERR4 will be shown when the inte nal bottle contains a too high amount of cooling liquid (>15 kg) and
this is just about to pe fo m the ecove y. In this case a cha ging of the exte nal containe has to be pe fo med. (see
chap. 6.0).
The message ERR5 will be shown if a “vacuum” is pe fo med with the A/C station unde p essu e o if du ing the
vacuum phase a p essu e ise occu s. (>0,5 ba ). In this case a ecove y has to be pe fo med fi st (see chap. 6.4
The message A en ion 6 means that the inte val fo maintenance (150 h) is ove due – exchange the inte nal filte .
The message A en ion 7 will be shown if the ecove y is being pe fo med (manually) and the p essu e of the plant,
which should be checked is unde 0,5 ba – ci culation empty. (chap. 6.2);
The message A en ion 8 will be shown if the echa ging of the inte nal bottle and the exte nal bottle is empty o is
emptying now befo e the p og amming of the cha ge is finished (Chap. 6.0).
The message A en ion 9 will be shown if the ecove y f om the exte nal bottle is finished, you need to close the cock
of the bottle and p ess the key „Ente “ fo t he ecove y of the gas in the tubes.
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F R THE PREPARATI N F THE USE F THE STATI N WE REFER T THE PH T N PAGE 5.
1- Install the tubes onto the high- and low p essu e coupling (I-L) as desc ibed in fig.7.
2- Sc ew the quick couplings onto the tubes (blue = low p essu e – ed = high p essu e).
3- Close the high and low p essu e cocks (M-N).
4- Inse t the plug into the socket and tu n the gene al switch (S) in o de to switch-on the station.
5- Read the amount of cooling liquid f om the display, which is available within the inte nal bottle.
6- Refill the containe with f esh oil (P) with the adequate synthetic oil fo cooling (optional).
- ATTENTION: The hea ing of he bo le func ions au oma ically.
CHAP.5 PREPARATI N F THE STATI N
Fig. 7
Fig. 8
Fig. 9
Synthetic oil fo cooling R134
(optional)
P

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Fig. 10 Dosato e olio f esco Fig. 11 Olio sintetico a t. 21CR (optionale)
6.0 RECHARGE OF GAS (Charge in ernal bo le)
The amount of f eon, which is p esent in the inte nal bottle, has been inse ted fo the pe fo mance of the check and
cont oll of the station and is sufficient fo pe fo ming a complete cha ging; The efo e it is advisable at switch-on to
cha ge the necessa y gas with the use of an exte nal bottle.
At switch-on appea s the amount of f eon on the display, which is available within the inne bottle; by p essing the
a ow keys + o – the continuous menu will be shown, it will be displayed in subsequent o de (by constantly p essing
the key +) 1.MANUAL 2. HALF AUTOMATIC; 3. AUTOMATIC; 4. DATA BASE; 5. UTILITY; go back to the
amounts of gas, which a e p esent in the bottle;
- Choose the p og am “UTILITY’’ and confi m with “ENTER”;
- Choose “Gas Recha ge” with the keys “+ and –“ and confi m with “ENTER”;
- The display shows the message “CHARGE” and a ce tain amount of gas;
- P og am the amount of gas which is equested to pe fo m the echa ge with the a ow keys “+ and –“ ;
- Confi m with key “ENTER”;
- Like that sta t the pe fo mance of the echa ge, the display will show the gas, which is ecove ed and
additionally the amount of the total gas which is being ecove ed until the end of the ope ation;
Attention!!! At the end of the ecove y the display shows the message “Attention 9” close the cock of the bottle
and p ess the key “ENTER”, like that the emaining gas within the exte nal tubes is ecove ed.
- If the exte nal bottle is empty the display will show the message “Attention 8 exte nal bottle empty”. The same
message appea s, if the bottle empties du ing the ecove y phase.
The device is equipped with a secu ity device, which cont ols the amount of gas, which is available within the inte nal
bottle; if it fo the pe fo mance of the ecove y with the efilled bottle the bo de of the ala m (1,5 kg) on the display
then appea s the message of the full bottle in addition to the message ERR 4. In this case you can only pe fo m the steps
of the vacuum and cha ging until the amount of gas within the bottle has fallen again unde 15 kg.
If the amount of gas available within the inte nal bottle is insufficient afte the p og amming, the display will show
ERR1 as well as the message of the insufficient gas in the bottle, in this case it is necessa y to ca y-on as mentioned
unde “ echa ge gas;
The inte nal bottle is supplied with a mechanic secu ity valve, which opens automatically, when the p essu e ises ove
16 ba . A second, bette eachable valve is positioned at the side of the small oil discha ge bottle.
6.1 PRESSURE TEST OF PLANT A/C
- The two high- and low p essu e cocks need o be closed.
- P ess the key “C” on the keyboa d.
- Sta t the vehicle in gea of 1500 .p.m.
- Switch-on the A/C device.
- Cont ol the p essu e on the gauges “A” and “B” acco ding to the following list:
T. su ounding LOW PRESSURE HIGH PRESSURE
°C 15 0,5 – 2,0 7,5 - 13
°C 20 0,5 – 2,5 10 - 16
°C 25 0,5 – 2,5 12 - 18
°C 30 0,5 - 3 12 - 20
CHAP. 6 USE F THE CENTRAL UNIT
Fig.
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