Spirax Sarco X5 User manual

Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/8DIN - 48 x 96
X5 line cc
User manual • M.I.U.X5 -3/03.11 • Cod. J30-478-1AX5 IE
UL
CUS
LISTED
X5 UK•ed3 15-12-2004 12:04 Pagina 1
383 Applewood Crescent Concord, Ontario L4K 4J3
Tel: [phone] Fax: [phone]www.spirax.ca

Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/8DIN - 48 x 96
X5 line cc
I 1 I 2 I 3
45.80
45.80
X5
50
UL
CUS
LISTED
X5 UK•ed3 15-12-2004 12:04 Pagina 1

2
Information
cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, for indoor use only.
This controller has been designed with compliance to:
Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23/EEC amended by the European Comunity direc-
tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
apparatus EN61010-1 : 93 + A2 : 95.
Regulations on Electromagnetic Compatibility according to the European Community
directive n° 89/336/EEC, amended by the European Community directive n° 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
- Regulations on RF emissions:
EN61000-6-3: 2001 residential environments
EN61000-6-4: 2001 industrial environments
- Regulation on RF immunity:
EN61000-6-2: 2001 industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
Repairs: this device has no user serviceable parts and requires special equipment and spe-
cialised engineers. Therefore, a repair can be hardly carried on directly by the user. For this pur-
pose, the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the Bsign, at the side of the note.
X5 UK•ed3 15-12-2004 12:04 Pagina 2

3
Table of contents
5DISPLAYS..................................................................................................................................page 53
6COMMANDS ........................................................................................................................page 54
6.1 COMMANDS FROM KEYBOARD ........................................................page 55
6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
6.3 COMMANDS FROM SERIAL COMMUNICATION
(PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
7SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59
7.1 PROGRAM ORGANISATION.....................................................................page 59
7.2 OPERATING CONDITIONS ........................................................................page 60
7.3 PARAMETERISATION - PROGRAM MENU................................page 62
7.4 PROGRAM STATUS DISPLAYING.........................................................page 64
7.5 RUN/STOPOFAPROGRAM.................................................................page 65
8TECHNICAL SPECIFICATIONS.............................................................page 69
1INTRODUCTION.............................................................................................................page 4
1.1 PRODUCT CODING..........................................................................................page 5
2INSTALLATION .................................................................................................................page 6
2.1 DESCRIPTION.........................................................................................................page 6
2.2 OPERATING CONDITIONS ...........................................................................page 8
2.3 INSTALLATION........................................................................................................page 9
3ELECTRICAL CONNECTIONS................................................................page 10
3.1 TERMINATION UNIT .........................................................................................page 10
3.2 CABLING LAYOUT.............................................................................................page 11
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12
4OPERATIONS......................................................................................................................page 22
4.1 KEYS FUNCTIONS AND DISPLAY.......................................................page 22
4.2 DATA SETTING.......................................................................................................page 24
4.3 CONFIGURATION ................................................................................................page 25
4.4 PARAMETERISATION.......................................................................................page 34
4.5 PARAMETERS.........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 50
TABLE OF CONTENTS
X5 UK•ed3 15-12-2004 12:04 Pagina 3

4
1 - Introduction
1 INTRODUCTION
Main universal input
Control Alarms Retransmission
Resources
PV
AUX
IL1
IL2
IL3
OP1
OP2
OP3
OP4
OP5
OP6
(option)
X5
Setpoint
Continuous tuning
Adaptive
Operating mode
Memory Chip
Data copy/Data store
(option)
2 OP5 OP1 OP2 OP3 OP4 OP6
3 OP1 OP2 OP3 OP4 OP5 OP6
4 OP1 OP5 OP2 OP3 OP4 OP6
5 OP5 OP2 OP1 OP3 OP4 OP6
1 OP1 OP2 OP3 OP4 OP5 OP6
6 OP5 OP6 OP1 OP2 OP3 OP4
7
Valve
OP1 OP2 OP3 OP4 OP5 OP6
Auxiliary input
Digital input
PV/SP
Modbus
RS485
Master
link to other
instruments
(option)
Modbus
RS485
Slave
Parameterisation
Supervision
(option)
Digital inputs (IL1,IL2 or IL3) functions
Fuzzy tuning with automatic selection
One shot
Auto tuning One shot
Natural Frequency
(option)
(option)
Single
action
Double
action
POWERFUL FEATURES
AND A WIDE RANGE
OF FUNCTIONALITIES
Congratulations for having cho-
sen these universal controllers.
They are the best result of our
experience in designing and man-
ufacturing of smart, powerful and
high reliable controllers.
The process controllers of the
X5 series have been designed
for the industrial environment,
are provided with a complete set
of functions, as a true univer-
sal instrument.
They can be used as
Controllers-Programmers with 4
Setpoint profiles of 16 segments.
X5 UK•ed3 15-12-2004 12:05 Pagina 4

P/N
CONF
S/N
V~(L-N).100÷240V 50/60 Hz - 5W
; X5-3150-0000
:
: A0A-9919/0013
I 1 I 2 I 3
45.80
45.80
X5
50
B C D
5
1 - Introduction
1.1 MODEL CODE
The complete code is displayed
on the instrument label.
The information about product
coding are accessible from the
front panel by mean of a partic-
ular procedure described at sec-
tion 5.1 page 53.
Model:
Power Supply
Outputs
Serial + mathematical package (MP)
Options
––
Line Modello basic Accessories
Colour
User manual
Setpoint
0X5 A B C D E F G
Power supply A
100 - 240V~(- 15% + 10%) 3
24V~ (-25% +12%) or
24V– (-15% +25%)
5
Triac - Triac 5
Outputs OP1 - OP2 B
Relay - Relay 1
RS485 Modbus/Jbus SLAVE
+ MP 5
Serial Communications C
None 0
2nd SSR drive/analogue
output (OP6) 4
Options D
None 0
RS485 Modbus/Jbus
SLAVE + MASTER + MP 6
PROFIBUS DP SLAVE
+ MP 7
RS485 Modbus/Jbus
SLAVE + PROFIBUS + MP 8
Setpoint Programmer E
Not fitted 0
4 programs with 16 segments
4
User manual F
Italian/English (std.) 0
French/English 1
German/English 2
Spanish/English 3
Front panel colour G
Dark (std.) 0
Beige 1
Basic product code
Instrument label
Frequency input 1
Frequency input + OP6 6
Mathematical package (MP) 1
X5 UK•ed3 15-12-2004 12:05 Pagina 5

6
2 - Installation
2INSTALLATION
Installation must only be carried out by
qualified personnel.
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
Bsymbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
B
To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
in a cubicle.
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Product code label
Sealing front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 650529 (IEC 529)
Panel
surface
2.1 GENERAL DESCRIPTION
X5 UK•ed3 15-12-2004 12:05 Pagina 6

7
2 - Installation
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT
96 mm
3.78in
110mm
4.33in
48mm
1.89in
10mm max.
0.39in max.
10mm max.
0.39in max.
65mm min
2.56 in min
45+0.6 mm
1.78+0.023 in
92+0.8 mm
3.62+0.031 in
113mm min
4.45 in min
X5 UK•ed3 15-12-2004 12:05 Pagina 7

8
2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating conditions
MAltitude up to 2,000 m
TTemperature 0…50°C
%Rh Relative humidity 5…95 % non-condensing
Special conditions
MAltitude > 2,000 m
TTemperature >50°C
%Rh Humidity > 95 %
PConducting atmosphere Use filter
Warm up
Use forced air ventilation
Use 24V~supply version
Suggestions
Forbidden Conditions D
CCorrosive atmosphere
EExplosive atmosphere
X5 UK•ed3 15-12-2004 12:05 Pagina 8

9
2 - Installation
2.3.1 INSERT
THE INSTRUMENT
1Prepare panel cut-out;
2Check front panel gasket
position;
3Insert the instrument through
the cut-out.
2.3.2 INSTALLATION
SECURING
1Fit the mounting clamps;
2Push the mounting clamps
towards the panel surface to
secure the instrument.
1
3
2
2.3.3 CLAMPS
REMOVING
1Insert the screwdriver in the
clips of the clamps;
2Rotate the screwdriver.
1
2
2.3.4 INSTRUMENT
UNPLUGGING B
1Push and
2Pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
Before removing the instrument
the operator must discharge
himself to ground.
1MΩ
1
2
1
2.3 PANEL MOUNTING [1]
2
1
1
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure .
X5 UK•ed3 15-12-2004 12:05 Pagina 9

Terminals
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
0,5
Nm
16
15
18
17
14
13
21
Rear
terminal
cover
Cable size
1 mm2
(18 AWG)
5.7 mm
0.22 in
10
3 - Electrical Connections
3ELECTRICAL
CONNECTIONS
UL note
[1] Use 60/70 °C copper (Cu) conductor only.
CN
L
1
2
3
4
5
6
7
8
9
10
11
12
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TC
mV/V/mA
NC
C
NO OP3
NO
C
NO
OP1
OP2
OP4
DG
IN2
(option)
OP6
(option)
24V—
OUT
1
2
3
A
b
BRTD
13
14
15
16
17
18
21
22
N/C
LOGIC
INPUT Profibus
VP
DP
DN
OP5
RS485
(master)
IN1
C
RS485
(Slave)
POT
0% REM
NO
C
3.1 TERMINATION UNIT [1] B
35 screw terminals M3
Option terminals
Holding screw 0.5 Nm
Positive screw-driver PH1
Negative screw-driver
0.8 x 4 mm
Pin connector
q1.4 mm - 0.055 in max.
Ø
Fork-shape AMP 165004
Ø 5.5 mm - 0.21 in
L
Stripped wire
L 5.5 mm - 0.21 in
X5 UK•ed3 15-12-2004 12:05 Pagina 10

6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
A B
E C D CD
A B
E C D CD
11
3 - Electrical Connections
PRECAUTIONS B
Despite the fact that the instru-
ment has been designed to work
in an harsh and noisy environ-
mental (level IV of the industrial
standard IEC 801-4), it is recom-
mended to follow the following
suggestions.
A
All the wiring must comply with
the local regulations.
The supply wiring should be rout-
ed away from the power cables.
Avoid to use electromagnetic
contactors, power Relays and
high power motors nearby.
Avoid power units nearby, espe-
cially if controlled in phase angle
Keep the low level sensor input
wires away from the power lines
and the output cables.
If this is not achievable, use
shielded cables on the sensor
input, with the shield connected
to earth.
Conduit for supply and output cables
Conduit for low level sensor cables
3.2 SUGGESTED WIRES ROUTING B
A= Supply
B= Outputs
C= Analog inputs
D= Analogue output
E= Digital input
Serial Comm.s
X5 UK•ed3 15-12-2004 12:05 Pagina 11

12
3 - Electrical Connections
3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B
Notes:
1] Make sure that the power supply voltage is
the same indicated on the instrument.
2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
the power supply switch shall bring the
identification of the relevant instrument. The
power supply switch shall be easily acces-
sible from the operator.
4] The instrument is PTC protected. In case
of failure it is suggested to return the instru-
ment to the manufacturer for repair.
5] To protect the instrument internal circuits
use:
- 2 A~T fuse for Relay outputs (220 VAC)
- 4 A~T fuse for Relay outputs (110 VAC)
- 1 A~T fuse for Triac outputs
6] Relay contacts are already protected with
varistors.
Only in case of 24 V ~inductive loads,
use model A51-065-30D7 varistors (on
request)
SupervisoryCommands
RS485
Power
supply
switch
Alarm
V ~
[3]
C
IL1
IL2
IL3
[6]
[6]
[5]
[5]
[5]
OP3
OP1
OP2
°C
C
Retransm.
I
Pt100
[6]
Transmitter
4…20mA
24V
V ~
Servomotor
Rj
PTC
12
11
10
9
8
7
6
5
4
3
2
1
24
23
20
19
36
35
34
33
32
31
30
29
28
27
26
25
18
17
16
15
14
13
21
X5 UK•ed3 15-12-2004 12:05 Pagina 12

13
3 - Electrical Connections
3.3.1 POWER SUPPLY B
Switching power supply with mul-
tiple isolation and PTC protection.
• Standard version:
Nominal voltage:
100 - 240V~(-15% + 10%);
Frequency 50/60Hz.
• Low Voltage version:
Nominal voltage:
24V~(-25% + 12%);
Frequency 50/60Hz
or 24V– (-15% + 25%);
Power consumption 5W max..
L
N
25
26
PTC
included
Supply
27
3.3.2 PV CONTROL INPUT B
A L-J-K-S-R-T-B-N-E-W thermocouple type
• Connect the wires with the polarity as shown;
• Use always compensation cable of the correct type
for the thermocouple used;
• The shield, if present, must be connected to a prop-
er earth.
B For Pt100 resistance thermometer
• If a 3 wires system is used, use always cables of the
same diameter (1mm2min.), maximum line resistance
20 Ω/line.
• When using a 2 wires system, use always cables of the
same diameter (1,5mm2min.) and put a jumper between
terminals 11 and 12
C For ∆T (2x RTD Pt100) Special
AWhen the distance between the controller and the
sensor is 15m using a cable of 1.5mm2 diameter, pro-
duces an error on the measure of 1°C.
R1 + R2 must be <320Ω
Wire resistance
150Ωmax.
Only for two wires sys-
tem, put a jumper
between terminals 11
and 12.
Use wires of the same
length and 1.5 mm2
size.
Maximum line resis-
tance 20 Ω/line.
10
11
12
A
B
A
R2
R1
10
11
12
A
b
B
11
12
X5 UK•ed3 15-12-2004 12:05 Pagina 13

14
3 - Electrical Connections
3.3.2 PV CONTROL INPUT B3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B
C For mA, mV
Input resistance = 30Ωper mA;
Input resistance > 10MΩper mV;
Input resistance = 10KΩper Volt;
Rj
V, m V mA
11
12
C1 With 2 wires transducer
Rj
24V–
4…20mA
Transmitters
PV 36
11
12
[1]
mA
C2 With 3 wires transducer
[1] Auxiliary power supply for exter-
nal transmitter 24V– ±20%/30mA
max without short circuit protec-
tion.
Rj
24V–
4…20mA
Transmitters
PV 36
11
12
[1]
mA
Using the frequency input (IN2),
the IN1 input is not yet avail-
able
• Low level:
0…2Volt /0.5mA max.
• High level:
3…24Volt / ~0 mA max..
• Frequency range:
0…2kHz / 0…20kHz, selec-
table in configuration mode;
• Use sensors with an NPN out-
put or a clean contact.
+5V
23
24
10kΩ
10kΩ
Hz
X5 UK•ed3 15-12-2004 12:05 Pagina 14

15
3 - Electrical Connections
A - From Remote Setpoint
Current 0/4…20mA;
Input resistance = 30Ω.
Voltage 1…5V, 0…5V, 0…10V;
Input resistance = 300kΩ.
Not available with frequency
input
3.3.4 AUXILIARY INPUT B3.3.5 DIGITAL INPUT B
• The input is active when the
logic state is ON, corre-
sponding to the contact
closed.
• The input is inactive when the
logic state is OFF, corre-
sponding to the contact open.
for the measure of the position
of the motor or the valve.
B- From Potentiometer
19
18
mAmV-V
Rj
Operating
travel
distance
pot.h
pot.I
0%
100% from 100Ωto 10KΩmax.
Total
travel
distance
18
17
16 100%
0%
3
7
6
TTL
o.c. Isolated contact
Com.
IL 3
IL 2
C2
C3
5
NPN
o.c.
IL 1
C1
X5 UK•ed3 15-12-2004 12:05 Pagina 15

16
3 - Electrical Connections
3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B
The functionality associated to
each of the OP1, OP2, OP4,
OP5 and OP6 output is defined
during the configuration of the
instrument.
The suggested combinations
are:
Control outputs Alarms Retransmission
Main
(Heat) Secondary (Cool) AL1 AL2 AL3 PV / SP
ASingle
action OP1 OP2 OP3 OP5
BOP5 OP1 OP2 OP3
DDouble
action
OP1 OP2 OP3 OP5
EOP1 OP5 OP2 OP3
FOP5 OP2 OP1 OP3
GOP5 OP6 OP2 OP3
OP1 - OP2 Relay orTriac output
OP3 - OP4 Relay outputs
OP5 - OP6 Analogue/ digital control or retransmission outputs
where:
LValve drive OP1
s OP2 t
OP3 OP5OP4
OP4
OP4
OP4
OP4
OP4
OP4
AL4
OP6
OP6
OP6
OP6
OP6
OP6
X5 UK•ed3 15-12-2004 12:05 Pagina 16

17
3 - Electrical Connections
3.3.6-A SINGLE ACTION RELAY
(TRIAC) CONTROL OUTPUT B
3.3.6-B1 SINGLE ACTION SSR DRIVE
CONTROL OUTPUT B
3.3.6-B2 SINGLE ACTION
ANALOGUE OUTPUT B
3.3.6-C DOUBLE ACTION
RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
3.3.6-D1 DOUBLE ACTION
RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
3.3.6-D2 HEAT / COOL CONTROL OUTPUT
RELAY (TRIAC)/ANALOGUE B
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Heat
load
Static
Relay 8
9
OP5
Cool
load
Static
Relay 8
9
OP5
8
9
OP5
Heat
load
mA mV,V
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
8
9
OP5
Cool
load
mA mV,V
X5 UK•ed3 15-12-2004 12:05 Pagina 17

18
3 - Electrical Connections
3.3.6-F1 DOUBLE ACTION CONTROL OUTPUT
DIGITAL / DIGITAL B
Cool
load
Static
Relay
20
21
OP6
Notes for pages 17 - 18 - 19
OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 V~(4A/120V~)
for resistive load,
• Fuse 2A ~T at 250V, 4A~T at 110V.
OP1 - OP2 Triac output
• N.O. contact for resistive load of up to
1A/250 V~max.
• Fuse 1A ~T
Isolated digital outputs OP5-OP6
• 0…24V–, ±20%, 30 mA max.
Isolated analogue outputs OP5-OP6
• 0/4…20mA, 750Ω/ 15V max.
0/1…5V, 0…10V, 500Ω/ 20mA max.
[1] Varistor for inductive load 24V~only
3.3.6-E1 DOUBLE ACTION CONTROL OUTPUT
DIGITAL / RELAY (TRIAC) B
3.3.6-E2 HEAT / COOL CONTROL OUTPUT
ANALOGUE/RELAY(TRIAC) B
8
9
OP5
Heat
load
mA mV,V
Heat
load
Static
Relay 8
9
OP5
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Heat
load
Static
Relay 8
9
OP5
X5 UK•ed3 15-12-2004 12:05 Pagina 18

19
3 - Electrical Connections
3.3.6-G MOTOR POSITIONER OUTPUT
RELAY (TRIAC) / RELAY (TRIAC)
Valve drive PID
without potentiometer
3 pole output with N.O. contacts
(raise, lower, stop)
OP1
33
32
31
OP2
V~
Lower
Raise
M
~
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT
ANALOGUE / ANALOGUE B
20
21
OP6 Cool
load
mAV, m V
3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT
DIGITAL / ANALOGUE B
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT
ANALOGUE / DIGITAL B
8
9
OP5
Heat
load
mA mV,V
8
9
OP5
Heat
load
mA mV,V
Cool
load
Static
Relay
20
21
OP6
20
21
OP6 Cool
load
mAV, m V
Heat
load
Static
Relay 8
9
OP5
X5 UK•ed3 15-12-2004 12:05 Pagina 19