SPORTS ART C51R Operating instructions

C51R/C51U Bike Repair Manual (Electronics)
C51RBike C51UBike
Version 1; Date: 11-24-04

C51R/C51U Bike Repair Manual (Electronics)
The C51R and C51U Bike Repair Manual (Electronics) was made as a troubleshooting guide for technicians
in the field. Please send suggestions and comments to [email protected].Thank you.
Preliminary Manual - Date: 04-15-04
Version 1 – Date: 11-24-04 – Format revised, contents updated.
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C51R/C51U Bike Repair Manual (Electronics) - Contents
Table of Contents
Chapter 1 – Product and Component Illustrations
1-1-1. C51U Exercise Bicycle Picture
1-1-2. C51R Exercise Bicycle Picture
1-2-1. C51U Part Location: Display
1-2-2. C51R Part Location: Display
1-3-1. C51U Parts: Lower Half
1-3-2. C51R Parts: Lower Half
1-4-1. C51U Display Front
1-4-2. C51R Display Front
1-5-1. Display Board Front
1-5-2. Display Board Back
1-6-1. Drive Board
1-7-1. Other Electronic Components (Continued through 1-7-2)
Chapter 2 – Product Functions
2-1-1. C51R/C51U Product Function Overview
2-1-2. Display Functions:Windows
2-1-3. Display Functions: Light Emitting Diode (LED) Indicators
2-1-4. Display Functions: Keys
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C51R/C51U Bike Repair Manual (Electronics) - Contents
Table of Contents (Continued)
Chapter 3 – Product Operation
3-1-1. Start Up Operation
3-1-2. User Settings (Continued through 3-1-3)
3-1-4. Program Operation
3-1-5. Quick Start Operation
3-1-6. Resistance Operation
3-1-7. Stop Operation
3-1-8. Pause/Reset Operation
3-1-9. Mode Operation
Chapter 4 – Wire Connections
4-1-1. Display Board Wire Connections
4-1-2. Drive Board Wire Connections
Chapter 5 – Component Placement
5-1-1. Component Placement on the Display Board
5-1-2. Display Board LED Placement
5-1-3. Display Board Cable Connections
5-2-1. Drive Board Component Placement
5-2-2. Drive Board LED Placement
5-2-3. Drive Board Wire Connections
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C51R/C51U Bike Repair Manual (Electronics) - Contents
Table of Contents (Continued)
Chapter 6 – Troubleshooting
6-1-1. Malfunction: Display Will Not Light Up (Continued through 6-1-8)
6-2-1. Malfunction: Key Operation Error (Continued through 6-2-6)
6-3-1. Malfunction: ERR 7 (Continued through 6-3-4)
6-4-1. Malfunction: No Resistance Motor Movement (Continued through 6-4-4)
6-5-1. Malfunction: Polar Heart Rate Error (Continued through 6-5-4)
6-6-1. Malfunction: Heart Touch Rate (HTR) Reading Error (Continued through 6-6-6)
6-7-1. Malfunction: Fuse Breaks (Continued through 6-7-2)
6-8-1. Malfunction: No Speed Count (Continued through 6-8-2)
Note: HTR function is not offered on C51 bikes in North America.
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C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Chapter 1 – Product and Component Illustrations
1-1-1. C51U Exercise Bicycle Picture
1-1-2. C51R Exercise Bicycle Picture
1-2-1. C51U Part Location: Display
1-2-2. C51R Part Location: Display
1-3-1. C51U Parts: Lower Half
1-3-2. C51R Parts: Lower Half
1-4-1. C51U Display Front
1-4-2. C51R Display Front
1-5-1. Display Board Front
1-5-2. Display Board Back
1-6-1. Drive Board
1-7-1. Other Electronic Components (Continued through 1-7-2)
1-0-0

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51U Exercise Bicycle Picture
1-1-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51R Exercise Bicycle Picture
1-1-2

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51U Part Location: Display
1-2-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51R Part Location: Display
1-2-2

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51U Parts: Lower Half
1-3-1
Resistance
Motor/VR
Reed Switch Wire
Drive Board
On/Off
Switch
Transformer
Fuse

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51R Parts: Lower Half
1-3-2
Reed Switch
Wire
VR
Fuse
Drive
Board
Tr a n s f o r m e r
On/Off
Switch

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51U Display Front
1-4-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
C51R Display Front
1-4-2

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Display Board Front
1-5-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Display Board Back
1-5-2

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Drive Board
1-6-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Other Electronic Components
Part Transformer (110V)
Part No.
051823020 Part Transformer (220V)
Part No.
051823030
Part POLAR Receiver Part No.
111120040 Part Key Board Part No.
052420021
1-7-1

C51R/C51U Bike Repair Manual (Electronics) - Illustrations
Other Electronic Components (Continued)
Part On/Off Switch Part No.
000125020 Part Reed Switch Part No. 052427050
Part VR Set Part No.
051851041
1-7-2

C51R/C51U Bike Repair Manual (Electronics) - Functions
Chapter 2 – Product Functions
2-1-1. C51R/C51U Product Function Overview
2-1-2. Display Functions:Windows
2-1-3. Display Functions: Light Emitting Diode (LED) Indicators
2-1-4. Display Functions: Keys
2-0-0