SPX APV DELTA User manual

Read and understand this manual prior to
operating or servicing this product.
Operating Manual
DELTA
Inline Measuring Techniques

1. Gerneral Terms 2
2. Safety Instructions 2
3. Field of Application 2
4. Measuring Devices 3 - 4
5. Cleaning 4
6. Installation 4
7. Maintenance 5
8. Materials 5
9. Dimesions / Weights 6
10. Technical Data 6
11. Assembly Instructions 7
12. Trouble Shooting 7
13. Spare Parts Lists
RN 01.256
Table of Contents Page
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Inline Measuring Techniques
Operating Manual
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UK

This operating manual has to be read carefully and observed by
the competent operating and maintenance personnel.
We have to point out that we will not accept any liability for
damage or malfunctions resulting from the non-compliance with
this operating manual.
Descriptions and data given herein are subject to technical
changes.
2. Safety Instructions
DANGER!
- The line system must be depressurized before any maintenance.
- Observe assembly instructions to ensure safe maintenance of the
measuring device.
- Moreover, the special safety instructions of the individual measuring
devices (e.g. for electric connections) must be observed.
3. Field of Application
- The APV Inline housings with different measuring devices are used
in applications in which hygienic process conditions must be
provided by crevice-free sealing and reliable cleaning.
- Two different measuring devices can usually be used in one
housing.
- With larger nominal diameters special housings can be equipped
with 4 connections for measuring devices.
- For applications with increased line pressures special housing are
available.
1. General Terms
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All measuring devices have the same dimensions of flange
connection and can, thus, be used independently of the nominal
diameter.
Selection can be made from different measuring devices:
Temperature measurement
- Thermometer:
bimetal thermometer according to type sheet TM 52.01
type series R 5216
accuracy class: 1
-Temperature sensor:
resistance thermometer PT 100 according to DIN/IEC
751 cl. B in twin core wiring
electric terminal box out of polycarbonate
protective type: IP 67
Pressure measurement
- Pressure gauge:
pressure transmitter for front flush stainless steel membrane
radial output with different connecting directions
filling: glycerine
quality class: 1.0
- Pressure measuring transducer:
pressure measuring transducer 141 GB with front flush stainless
steel membrane
with or without LCD
temperature: + 120oC
filling: Silicone oil
protective type: IP 66
-Pressure sensor
pressure transmitter type CERABAR with ceramic measuring cells
and potential-free analog output,
pressure transmitter with front flush stainless steel membrane
filling: Silicone oil
quality class: 0.2
protective type: IP 65
Flow measurement
-Flow controller
immersion sensor ST 74614 according to calorimetric measuring
principle
measuring range: 1 ... 150 cm/s
different analysis devices
protective type: IP 67
Conductivity measurement
- Conductivitiy transmitter LMIT 08:
compact device with electrodeless measuring cell out of Teflon,
different measuring range change-overs
with and without LCD
protective type: IP 67
4. Measuring Device
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Optical measuring technique:
turbidity measurement
colour measurement
concentration measurement
Ultrasonic measuring technique:
concentration measurement
density measurement
Sight glass:
with and without illumination.
5. Cleaning
As a result of the design of the Inline housing being free of dead
spaces (no sump and no dome) all product-wetted parts can be
cleaned properly during the cleaning process.
6. Installation
The housing must be installed in such a way that a faultless
function of the measuring device is given. Moreover, the installation
must allow for fluids to drain off the housing.
With horizontal installation, measuring devices must be installed
vertically.
Attention!
- Observe welding instructions!
6.1 Welding Instructions
Before welding, the measuring devices and the housing cover must
be removed. See to a careful handling to avoid damage.
- Welding may only be carried out by certified welders (EN 287-1).
(Seam quality EN 25817 „B“).
- The welding of the valve housings must be effected in such a way
that deformation strain cannot be transfered to the valve body.
4. Measuring Device
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- The preparation of the weld seam up to 3 mm thickness must be
carried out in butt manner as an square butt joint without air.
(Consider shrinkage!)
- TIG orbital welding should be aimed at!
- After welding of the valve housings, the pipelines must be cleaned
from welding residues and soiling in order to prevent other
components from being damaged.
- Any damage resulting from the nonobservance of these
welding instructions is not subject to our guarantee.
7. Maintenance
- The maintenance intervals depend on the individual application and
are to be determined by the operator himself by temporary checks.
- Installation of measuring devices see assembly instructions.
-All seals must be slightly greased before their installation.
Recommendation:
APV food grade grease for EPDM, HNBR and FPM
(0,75 kg /tin - ref.-No. 000 70-01-019/93)
(60 g /tube - ref.-No. 000 70-01-018/93)
! For all applications, use only those greases which are suited for the
corresponding seal material !
8. Materials
Product-wetted parts : 1.4571 / 1.4404
Seals : standard EPDM
option HNBR, FPM
Measuring devices : see technical documents
of manufacturer or item 4.
6.1 Welding Instructions
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10. Technical Data
max. line pressure : 10 bar
(higher pressure on request)
max. operating temperature :140
oC EPDM, HNBR
135o C FPM
sterilization temperature :150
o C EPDM, HNBR
(short-term) : 140o C FPM
For information about the measuring devices refer to the technical
documents of the manufacturers.
9. Dimensions / Weights
6
DN
A
˘˘
B
˘˘
C
D
weightin
kg
25
68
26
29
25,5
40
67
38
41
31,5
50
72
50
53
37,5
65
85
66
70
45,5
80
98
81
85
53,0
100
111
100
104
62,5
125
130
125
129
75,0
150
150
150
154
87,5
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The item numbers refer to the spare parts list RN 01.256.
11.1 Dismantling from the line system
a. Shut off line pressure in the product line and discharge line if
possible.
b. Disconnect electric and pneumatic connecting lines.
c. Remove hex. screws (3). Screw two screws into the threaded holes
of the housing cover (2), thus, pressing the measuring device and
the housing cover off.
11.2 Dismantling of wear parts
- If the measuring device has additional wear parts, the
corresponding operating instruction must be observed.
a. Pull off housing seal (4).
11.3 Installation of seals and measuring devices
a. Pull the slightly greased seal on the flange of the measuring
device or of the housing cover (2).
See to a correct fit of the seal.
b. Place the measuring device or housing cover straightly on the
housing flange and tighten it by the hex. screws (3).
c. Connect electric and pneumatic lines.
12. Trouble Shooting
- leakage between housing flange
and flange of measuring device or
housing cover : replace housing seal.
13. Spare Parts Lists
(see annex)
11. Assembly Instructions
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Your local contact:
APV
Zechenstraße 49
D-59425 Unna
Phone: [phone] Fax: [phone] / 108-210
For more information about our worldwide locations, approvals, certifications, and local representatives, please visit www.apv.com.
Copyright © 2008 SPX Corporation
The information contained in this document, including any specifications and other product details, are subject to change without notice.
While we have taken care to ensure the information is accurate at the time of going to press, we assume no responsibility for errors or
omissions nor for any damages resulting from the use of the information contained herein.
UK
Translation of original manual
rev. 0
BA INLM 000002
ID-No.: H175760