SST 5136-PFB-ISA Installation instructions

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i
50 Northland Road
Waterloo, Ontario, CANADA
N2V 1N3
Tel: [phone] Fax: [phone]
www.mySST.com
5136-PFB-ISA
Hardware Guide
Version 2.07
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5136-PFB-ISA Hardware Guide
ii
Publication Revision: 2.07
Publication Date: September 27, 2000
This document applies to the 5136-PFB-ISA.
Copyright © 1999 SST, a division of Woodhead Canada Limited
All rights reserved. No portion of this document may be reproduced in any
form without the prior written permission of Woodhead Canada Limited.
SST is a trademark of Woodhead Industries, Inc. All other trade names are
trademarks or registered trademarks of their respective companies.
SST strives to ensure accuracy in our documentation. However, due to
rapidly evolving products, on occasion software or hardware changes may
not have been reflected in the documentation. If you notice any inaccuracies,
please contact SST.
Written and designed at SST, 50 Northland Road, Waterloo, Ontario, Canada
N2V 1N3.
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iii
Introduction ..................................................................1
1.1 Purpose ........................................................ 2
1.2 Conventions ..................................................2
1.2.1 Style ......................................................2
1.2.2 Special Notation ....................................2
1.3 Card Overview ..............................................3
1.4 Reference Documents ..................................4
1.4.1 Related Products .................................. 4
1.5 Warranty .......................................................5
1.6 Technical Support .........................................6
1.6.1 Before you call for help... ......................6
1.6.2 Getting Help ..........................................6
Contents
1
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5136-PFB-ISA Hardware Manual
iv
Installation ....................................................................7
2.1 Handling Precautions ....................................8
2.2 Preparing the Computer ................................8
2.2.1 CMOS Setup......................................... 8
2.2.2 Memory Management ...........................9
2.2.3 Windows system.ini ...............................9
2.2.4 Microsoft Windows 95/98 ......................9
2.3 Hardware Installation ..................................14
2.4 Setting the Switches and Jumpers ..............16
2.4.1 Port Address ........................................16
2.4.2 Transmit Enable Jumper .....................19
2.4.3 Flash Write Enable Jumper .................19
2.4.4 Shared Interrupt Header .....................19
2.4.5 Installing the Card ............................... 20
2.5 Installing the Card Software ........................21
2.5.1 5136-PFB-ISA Files ............................21
2.5.2 COM PROFIBUS Files ........................21
2.5.3 Set a Path (Optional) ...........................21
2.6 Loading Software Modules to the Card....... 22
2.6.1 PFBINST .............................................22
2.6.2 PFB1PGRM ........................................ 29
2.6.3 PFBRUN .............................................35
2.6.4 Return Values .....................................39
2.7 Connecting to a Network .............................40
2.8 The Card LEDs ........................................... 42
2.9 Troubleshooting Installation ........................43
2.10 Using Flash Memory ...................................45
Card Registers ............................................................47
3.1 Card Registers ............................................48
3.1.1 Register Offsets ..................................48
3.1.2 The Board Control Register (BCR) ..... 48
3.1.3 The Memory Control Register (MCR) .50
3.1.4 The Memory Page Register (MPR)..... 50
3.1.5 The Interrupt Control Register (ICR)....51
Technical Data .............................................................53
2
3
A
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1
This chapter describes the following:
• the purpose of the manual
• the style conventions used in the manual
• an overview of the card
• reference material
• warranty and technical support information
1
Introduction
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5136-PFB-ISA Hardware Manual
2
1.1 Purpose
This document is a hardware user’s guide for the SST 5136-PFB-ISA
interface card under DOS, Windows 3.1, Windows NT and for 16-bit
applications under Windows 95/98. This card allows an application running
on a host computer to communicate with ProfiBus networks, using ProfiBus
DP, FDL and FMS.
1.2 Conventions
1.2.1 Style
The following conventions are used throughout the manual:
• Listed items, where order is of no significance, are preceded by
bullets.
• Listed items, to be performed in the order in which they appear, are
preceded by a number.
• References to commands, or dialog boxes are italicized.
• User entry text is in Courier 9 pt font
• Buttons that the user may press are in SMALL CAPS.
1.2.2 Special Notation
The following special notations are used throughout the manual:
Warning messages alert the reader to situations where
personal injury may result. Warnings are accompanied by the
symbol shown, and precede the topic to which they refer.
Caution messages alert the reader to situations where
equipment damage may result. Cautions are accompanied by
the symbol shown, and precede the topic to which they refer.
A note provides additional information, emphasizes a point,
or gives a tip for easier operation. Notes are accompanied by
the symbol shown, and follow the text to which they refer.
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Introduction
3
1.3 Card Overview
The 5136-PFB-ISA card can:
• act as a DP slave
• act as a DP master
• send and receive FDL (layer 2) messages
• send and receive FMS messages
The card supports simultaneous operation in all these modes.
The card supports the standard ProfiBus baud rates of 9.6K, 19.2K, 93.75K,
187.5K, 500K, 750K, 1.5M, 3M, 6M and 12M baud.
The card has an onboard Intel i960 processor with 512 Kbytes of local RAM.
The card has an additional 256 Kbytes of RAM that is shared with the host in
16 Kbyte pages. The host determines which 16 Kbyte page of this shared
RAM is mapped into the host memory by writing to a register on the card.
This block of memory contains all the tables and buffers that are used to pass
information between the interface card and the application software running
in the host computer. This approach makes for a fast and simple connection
between host application and card software. The host computer uses the
loader program included on the distribution disk to load a software module
into card memory.
In addition, the card has 512 Kbytes of sectored flash memory, for storage of
programs and configuration data. The host computer uses the utility included
on the distribution disk to store a software module into flash memory.
ProfiBus configuration information may also be stored in flash.
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5136-PFB-ISA Hardware Manual
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1.4 Reference Documents
For information on ProfiBus, refer to one of the following:
• ProfiBus standard DIN 19 245 parts 1, 2 and 3. Part 1 describes the
low level protocol and electrical characteristics, part 2 describes
FMS, part 3 describes DP
• European standard EN 50170
• ET 200 Distributed I/O System Manual, 6ES5 998-3ES22
1.4.1 Related Products
SST has the following related ProfiBus products:
• 5136-PFB-104, a 104 version of the 5136-PFB-ISA
• 5136-PFB-VME, a VME version of the 5136-PFB-ISA, which uses
the same memory map
• 5136-PBMS, a Multi-slave ISA card, allowing 1 to 125 possible DP
slave stations to be emulated or monitored on one physical Profibus
connection
• 5136-PFB-PCI, a PCI version of the 5136-PFB104
• 5136-PFB-STD, a STD-32 version of the 5136-PFB-ISA
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Introduction
5
1.5 Warranty
SST guarantees that all new products are free of defects in material and
workmanship when applied in the manner for which they were intended and
according to SST’s published information on proper installation.
The Warranty period for the 5136-PFB-ISA is 10 years from the date of
shipment.
SST will repair or replace, at our option, all products returned freight prepaid
which prove, upon examination, to be within the Warranty definitions and
time period.
The Warranty does not cover costs of installation, removal or damage to
user’s property or any contingent expenses or consequential damages.
Maximum liability of SST is the cost of the product(s).
Product Returns
If it should be necessary to return or exchange items, please contact SST for a
Return Authorization number.
SST
50 Northland Road
Waterloo, Ontario, N2V 1N3
Voice: [phone]
Fax: [phone]
email: [email protected]
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5136-PFB-ISA Hardware Manual
6
1.6 Technical Support
1.6.1 Before you call for help...
Please ensure that you have the following information readily available
before calling for technical support.
• Card type and serial number
• Computer make and model and hardware configuration (other cards
installed)
• Operating system type and version
• Details of the problem; application module type and version, target
network, circumstances that caused the problem
1.6.2 Getting Help
Technical support is available during regular business hours by telephone, fax
or email from any SST office, or from the company Web site at
www.mySST.com.
Documentation and software updates are available on our Web site.
North America
Telephone: [phone], Fax: [phone]
Email: [e-mail]
Europe
Telephone: [phone], Fax: [phone]
Email: [e-mail]
Asia
Telephone: [phone], Fax: [phone]
Email: [email protected]
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7
2
Installation
This chapter describes the following:
• preparing the computer for card installation
• setting the switches and jumpers on the card
• installing the card
• installing the card software
• connecting the card to a ProfiBus network
• downloading software modules to shared memory or flash
memory on the card
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5136-PFB-ISA Hardware Manual
8
2.1 Handling Precautions
Do not remove the card from its protective bag without following these
precautions:
• Adequately ground yourself by touching a grounded object, such as
the case of your computer, before handling the card.
• Never touch the backplane connectors or pins. Handle the card by
the mounting bracket.
• Always store the card in the protective bag.
2.2 Preparing the Computer
The 5136-PFB-ISA requires resources in the host computer, including:
• 8 I/O port addresses
• 16 Kbytes of memory
• an interrupt, if applicable
Reserve resources in the computer and ensure that there are no conflicts with
any other hardware in the computer.
Check the following areas to make sure there are no conflicts:
2.2.1 CMOS Setup
Make sure that there is no shadow RAM at the same memory location as the
card. Accomplishing this depends on the computer type, BIOS, etc. If the
computer has a plug and play BIOS, this may be in the plug and play section.
Beware of the wording; it may say "Disable shadow ram... disable" which
means the disable of the shadow RAM is disabled.
If it is a plug and play computer, ensure that there is an ISA window where
the card is located (this is what disables shadow memory.) This is often
specified as an ISA shared memory size and an ISAshared memory base but
there could be other variations. For the 5136-PFB-ISA, the ISA shared
memory size should be set to 16K and the ISA shared memory base should be
set to the memory address used for the card (default D000).
Caution
The 5136-PFB-ISA interface card contains components that
are sensitive to electrostatic discharge.
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Installation
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2.2.2 Memory Management
A memory manager may try to use the address selected for the card. When
the computer starts up, the memory on the card is disabled and the memory
manager is unaware of it. When you enable the memory on the card by
running the loader, a conflict between the card and the memory manager
results and the computer may behave erratically or the loader may fail.
Look in the config.sys file for a line: "device=emm386.exe". This is the
memory manager supplied with DOS. Tell the memory manager not to use
the area occupied by the card.
For example, if the DOS memory manager is being used, and the card is to
occupy the 16 Kbyte area from D000 to D3FF, add the option
"x=D000-D3FF" to the line that starts the memory manager.
2.2.3 Windows system.ini
In the [386Enh] section of the system.ini file, there should be a line that reads:
EmmExclude=d000-d3ff
This line should be there whether you use Windows 95/98 or 3.1.
2.2.4 Microsoft Windows 95/98
Hardware may be accessed under Windows 95/98 using the same software as
under Windows 3.1. Windows 95/98, however, provides a Control Panel
interface to reserve hardware and make it available to software. To configure
I/O addresses, memory addresses and interrupt channels, follow these steps.
Note
If you installed Windows 95/98 over an existing version of
Windows 3.1 then remove EMM386 from the config.sys file
to reserve memory from the Control Panel.
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5136-PFB-ISA Hardware Manual
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1. Start the Control Panel.
2. Select the System icon.
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Installation
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3. Double-click the Computer icon in the Device Manager property
page.
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5136-PFB-ISA Hardware Manual
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4. To reserve I/O addresses, select the Input/Output I/O option, then
click Add.
5. Enter the starting and ending I/O address range.
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Installation
13
6. To reserve Memory addresses and Interrupt requests, select the
appropriate option, click Add and enter the appropriate values.
7. Click OK on the Computer Properties dialog box to close it.
8. Restart your system, if required.
Note
The memory addresses have an extra digit; these are absolute
addresses, not segment addresses. For example, D0000 is a
absolute address.
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5136-PFB-ISA Hardware Manual
14
2.3 Hardware Installation
Before installing the 5136-PFB-ISA card, select an I/O port address for the
card, using the DIP switches on the card.
There are also several jumpers that must be set to appropriate locations.
Refer to section 2.1, Handling Precautions for information on how to handle
the card
This drawing shows version 1.00
This drawing shows card version 3.1.
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Installation
15
Note
If your card does not have a Phoenix connector, refer to the
note in section 2.7, Connecting to a Network.
Caution
This equipment is neither designed for, nor intended for
operation in installations where it is subject to hazardous
voltages and hazardous currents.
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