Stahl 6121 Series User manual

EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Operating instructions
Additional languages r-stahl.com
EN
Floodlight
Series 6121

2
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Intended Use .......................................................................................................6
3.4 Modifications and alterations ..............................................................................6
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
4.2 Device design .....................................................................................................7
5 Technical data .....................................................................................................8
6 Transport and storage .......................................................................................12
7 Mounting and installation ..................................................................................12
7.1 Dimensions / fastening dimensions ..................................................................13
7.2 Mounting / dismounting, operating position ......................................................13
7.3 Installation .........................................................................................................17
8 Commissioning .................................................................................................22
9 Operation ..........................................................................................................23
9.1 Troubleshooting ................................................................................................23
10 Maintenance, Overhaul, Repair ........................................................................24
10.1 Maintenance .....................................................................................................24
10.2 Repair ...............................................................................................................26
10.3 Returning the device .........................................................................................26
11 Cleaning ............................................................................................................26
12 Disposal ............................................................................................................26
13 Accessories and Spare parts ...........................................................................27

224476 / 6121605300
2019-06-13·BA00·III·en·06
General Information
3
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
1 General Information
1.1 Manufacturer
1.2 Information regarding the operating instructions
ID-No.: 224476 / 6121605300
Publication Code: 2019-06-13·BA00·III·en·06
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EU Declaration of Conformity: r-stahl.com.
The device has IECEx approval. For certificate please refer to the IECEx homepage:
http://iecex.iec.ch/
Further national certificates can be downloaded via the following link:
https://r-stahl.com/en/global/support/downloads/.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
rstahl.net
[email protected]
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]

Explanation of the symbols
4224476 / 6121605300
2019-06-13·BA00·III·en·06
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
Danger due to explosive atmosphere
Danger due to live components
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.

224476 / 6121605300
2019-06-13·BA00·III·en·06
Safety notes
5
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the
personnel in charge.
• Use the device in accordance with its intended and approved purpose only.
• Always consult R. STAHL Schaltgeräte GmbH if using the device under operating
conditions which are not covered by the technical data.
• We cannot be held liable for damage to the device caused by incorrect or unauthorised
use or non-compliance with these operating instructions.
For assembly and installation
• Observe national assembly and installation regulations (e.g. IEC/EN 60079-14).
• Observe national safety and accident prevention regulations.
• During installation and operation, observe the information (characteristic values and
rated operating conditions) on the type plates and data plates and information signs
located on the device.
• Before installation, make sure that the device is not damaged.
Maintenance, repair, commissioning
• Before commissioning, make sure that the device is not damaged.
• Work on the device, such as installation, maintenance, overhaul, repair, may only be
carried out by appropriately authorised and trained personnel.
• Perform only maintenance work or repair described in these operating instructions.
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.

Function and device design
6224476 / 6121605300
2019-06-13·BA00·III·en·06
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
3.3 Intended Use
The luminaire is equipment
• for lighting areas, work spaces and objects
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 1, 21, 2, 22 and in the safe area
3.4 Modifications and alterations
4 Function and device design
4.1 Function
Application range
The floodlight is equipment used for lighting areas, work equipment and objects.
It can be used indoors and outdoors and is suitable for halogen lamps,
high-pressure sodium vapour lamps and metal halide lamps.
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

224476 / 6121605300
2019-06-13·BA00·III·en·06
Function and device design
7
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
4.2 Device design
16696E00
1 Lamp enclosure 4 Control gear enclosure
2 Opening for replacing
lamps
5 Opening for connecting
the luminaire
3 Mounting bracket 6 Cable gland
6
6
4
2
1
3
5
5

Technical data
8224476 / 6121605300
2019-06-13·BA00·III·en·06
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx BVS 14.0071X
Ex db eb IIB + H2 T* Gb
Ex db eb IIC T* Gb
Ex tb IIIC T* °C Db
* temperature classes and surface temperatures see technical data
Europe (ATEX)
Gas and dust BVS 14 ATEX E 110 X
E II 2 G Ex db eb IIB + H2 T* Gb
E II 2 G Ex db eb IIC T* Gb
E II 2 D Ex tb IIIC T* °C Db
* temperature classes and surface temperatures see technical data
Certifications and certificates
Certificates IECEx, ATEX, India (PESO), Kazakhstan (TR), Russia (TR),
Belarus (TR)
Ship approval BV
only for 6121/1312-2151-....-...-..3-. and 6121/1312-2251-....-...-..3-.
150 W and 250 W HID, broad beam with spezialised bracket and
armoured cable between lamp enclosure and control gear enclosure.
Technical Data
Electrical data
Lamps
Control gear
Rated operational
voltage Ue
QT IEC 60357
HIT IEC 61167
HST IEC 60662
QT without
HIT /
HST
magnetical control gear
Lamps
QT HIT HST
500 W 150 W 250 W 400 W 150 W 250 W 400 W 600 W
230 (+/- 6%) V AC,
50 Hz
xxxxxxxx
240 (+/- 6%) V AC,
50 Hz
xxxxxxx
208 (+/- 6%) V AC,
60 Hz
xxxx
220 (+/- 6%) V AC,
60 Hz
xxxxxxx
240 (+/- 6%) V AC,
60 Hz
xxxxxx

224476 / 6121605300
2019-06-13·BA00·III·en·06
Technical data
9
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
Current consumption
Technical Data
Lamp
Lamp power Supply current in A
220 to 230 V AC/DC 0, 50, 60Hz
QT 500 W 2.17
Compensated Uncompensated
Lamp
Lamp power Power factor cos φ Supply current in A Inrush current in A Power factor cos φ Supply current in A Inrush current in A
230 V AC, 50 Hz
HIT / HST 150 W 0.95 0.79 1.50 0.40 1.80 2.70
HIT / HST 250 W 0.92 1.30 2.00 0.40 3.00 4.20
HIT 400 W 0.93 2.00 2.40 0.43 4.20 5.80
HST 400 W 0.91 2.10 2.50 0.43 4.45 6.00
HST 600 W 0.92 2.95 3.80 0.44 6.20 8.50
240 V AC, 50 Hz
HIT / HST 150 W 0.96 0.76 1.50 0.40 1.80 2.70
HIT / HST 250 W 0.94 1.23 2.00 0.40 3.00 4.20
HIT 400 W 0.96 1.90 2.40 0.43 4.20 5.80
HST 400 W 0.92 2.00 2.50 0.43 4.45 6.00
HST 600 W 0.93 2.80 3.80 0.44 6.20 8.50
208 V AC, 60 Hz
HIT / HST 150 W 0.94 0.80 1.50 0.42 1.80 2.70
HIT 400 W 0.97 1.90 2.50 0.44 4.20 5.80
HST 400 W 0.96 2.30 2.80 0.44 4.45 6.00
220 V AC, 60 Hz
HIT / HST 150 W 0.96 0.75 1.50 0.42 1.80 2.70
HIT / HST 250 W 0.90 1.50 2.00 0.40 3.00 4.20
HIT 400 W 0.98 1.80 2.40 0.44 4.20 5.80
HST 400 W 0.98 2.20 2.70 0.44 4.45 6.00
240 V AC, 60 Hz
HIT / HST 150 W 0.97 0.68 1.50 0.42 1.80 2.70
HIT / HST 250 W 0.91 1.35 2.00 0.40 3.00 4.20
HIT 400 W 0.97 1.60 2.30 0.44 4.20 5.80
HST 400 W 0.98 2.00 2.60 0.44 4.45 6.00

Technical data
10 224476 / 6121605300
2019-06-13·BA00·III·en·06
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Floodlight
Series 6121
Inrush current max. light fittings per circuit breaker with the maximum network impedance
of 1 Ω:
Energy efficiency
class
EEI A2
Connection cable
between control gear
and luminaire
enclosure
prewired with special ignition silicone cable - armoured or unarmoured
Ambient conditions
Temperature class,
max. surface
temperature
Technical Data
compensated uncompensated
QT HIT/HST HIT/HST
500 W 150 W 250 W 400 W 600 W 150 W 250 W 400 W 600 W
B10A 45321211–
B16A 785324211
B20A 9106425322
B25A 11128536422
C10A 475324211
C16A 7117426321
C20A 9149537432
C25A 11 17 11 7 4 9 5 4 2
Lamp Lamp power Temperature class max. surface
temperature
Ta ( +50 °C Ta ( +60 °C Ta = +40 °C Ta = +60 °C
QT 500 W T3 T3 +158 °C +178 °C
HIT /
HST
150 W T4 T4 +86 °C +106 °C
HIT /
HST
250 W T4 T3 +120 °C +140 °C
HIT /
HST
400 W T3 T3 +152 °C +172 °C
HST 600 W T3 (Ta ( +40 °C) +161 °C –