Stahl 6125 Series User manual

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Operating instructions
Additional languages r-stahl.com
EN
Floodlight LED
Series 6125

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Floodlight LED
Series 6125
Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Intended Use .......................................................................................................6
3.4 Modifications and alterations ..............................................................................6
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
4.2 Device design .....................................................................................................7
5 Technical data .....................................................................................................8
6 Transport and storage .......................................................................................11
7 Mounting and installation ..................................................................................11
7.1 Dimensions / fastening dimensions ..................................................................12
7.2 Mounting / dismounting, operating position ......................................................13
7.3 Installation .........................................................................................................14
8 Commissioning .................................................................................................17
9 Maintenance, Overhaul, Repair ........................................................................18
9.1 Maintenance .....................................................................................................18
9.2 Repair ...............................................................................................................19
9.3 Returning the device .........................................................................................19
10 Cleaning ............................................................................................................20
11 Disposal ............................................................................................................20
12 Accessories and Spare parts ...........................................................................20

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General Information
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Floodlight LED
Series 6125
1 General Information
1.1 Manufacturer
1.2 Information regarding the operating instructions
ID-No.: 251652 / 612560300010
Publication Code: 2019-04-10·BA00·III·en·05
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EU Declaration of Conformity: r-stahl.com.
The device has IECEx approval. For certificate please refer to the IECEx homepage:
http://iecex.iec.ch/
Further national certificates can be downloaded via the following link:
https://r-stahl.com/en/global/support/downloads/.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
rstahl.net
[email protected]

Explanation of the symbols
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Floodlight LED
Series 6125
2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
Danger due to explosive atmosphere
Danger due to live components
Risk of damage to the eyes caused by optical radiation
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.

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Safety notes
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Floodlight LED
Series 6125
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the
personnel in charge.
• Use the device in accordance with its intended and approved purpose only.
• Always consult R. STAHL Schaltgeräte GmbH if using the device under operating
conditions which are not covered by the technical data.
• We cannot be held liable for damage to the device caused by incorrect or unauthorised
use or non-compliance with these operating instructions.
For assembly and installation
• Observe national assembly and installation regulations (e.g. IEC/EN 60079-14).
• Observe national safety and accident prevention regulations.
• During installation and operation, observe the information (characteristic values and
rated operating conditions) on the type plates and data plates and information signs
located on the device.
• Before installation, make sure that the device is not damaged.
Maintenance, repair, commissioning
• Before commissioning, make sure that the device is not damaged.
• Work on the device, such as installation, maintenance, overhaul, repair, may only be
carried out by appropriately authorised and trained personnel.
• Perform only maintenance work or repair described in these operating instructions.
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.

Function and device design
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Floodlight LED
Series 6125
3.3 Intended Use
The LED floodlight 6125 is equipment
• for lighting areas, work spaces and objects
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 1, 21, 2, 22 and in the safe area
3.4 Modifications and alterations
4 Function and device design
4.1 Function
Application range
The LED floodlight 6125 is equipment used for lighting areas, work equipment and
objects.
It can be used indoors and outdoors.
The floodlight is certified for use in Zones 1, 2, 21 and 22 hazardous areas.
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

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Function and device design
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Floodlight LED
Series 6125
4.2 Device design
17562E00
1 Cable glands 6 Seal
2 Mounting bracket 7 Luminaire glass cover
3 Connection terminal 8 Mounting screws
4Heat sink
(only for 210 W version)
9 Enclosure cover
5 LEDs 10 LED-Driver

Technical data
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Floodlight LED
Series 6125
5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx EPS 15.0087
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T*°C Db
Europe (ATEX)
Gas and dust EPS 15 ATEX 1 114
E II 2G Ex db eb op is IIC T4 Gb
E II 2D Ex tb op is IIIC T*°C Db
Certifications and certificates
Certificates IECEx, ATEX, EAC (TR-CU), India (PESO)
Technical Data
Electrical data
Control gear
Rated voltage AC: 220 to 240 V ±10 %; 50 to 60 Hz
Rated current
Inrush current
Power factor > 0.95
THD ( 10 %
Power at ambient
temperature
Temperature
class
6125/1...-23..-....-...
6125/1...-44..-....-...
120 W
210 W
( +60 °C T5 / T95 °C
6125/1...-23..-....-... 120 W ( +50 °C T6 / T80 °C
6125/1...-44..-....-... 210 W ( +45 °C T6 / T80 °C
Ambient temperature
Power -60 to -40 °C -40 to +60 °C
120 W 0.60 A 0.54 A
210 W 1.00 A 0.94 A
120 W version 210 W version
Ipeak (measured at
50 % Ipeak)
62 A; Δt = 330 μs 124 A; Δt = 330 μs
max. light fittings per circuit breaker
Type B Type C Type B Type C
10 A 4 8 2 4
16 A 8 14 4 7
20 A 11 19 5 9
25 A 20 23 10 11

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Technical data
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Floodlight LED
Series 6125
Luminous characteristics
Values apply to Ta = +25 °C.
Luminous flux
decrease
at ambient temperature
20035E00
Ambient conditions
Operating
temperature range
-60 to +60 °C *
* Note: Possible to operate the luminaire at -60 °C, provided the luminaire is
switched on at -40 °C. Delay of 10 seconds below -40 °C during cold start
Storage temperature -40 to +75 °C
Technical Data
6125/11..-2 6125/11..-4
Power consumption [W] 120 210
Colour rendering [CRI] ) 70 ) 70
Colour temperature [K] 5,700 5,700
Wide-beam
Luminous flux [lm] 11,763 19,658
Luminaire efficacy [lm/W] 98 94
Medium-beam
Luminous flux [lm] 12,669 20,966
Luminaire efficacy [lm/W] 105 99
Narrow-beam
Luminous flux [lm] 12,081 19,979
Luminaire efficacy [lm/W] 101 95
100 %
85 %
70 %
55 %
40 %
25 % 30 °C 35 °C 40 °C 45 °C 50 °C 55 °C 60 °C
115 %
120 W Version
210 W Version

Technical data
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Floodlight LED
Series 6125
Service life
Mechanical data
Degree of protection IP66 (IEC 60529)
Protection class I (with internal PE connection)
Impact strength
(IK code)
IK10 (IEC 62262)
Material
Enclosure
Colour Colour white, similar to RAL 9010
Seal Foamed silicone in luminaire cover
Lamp cover Toughened glass
Bracket Stainless steel SS304 (1.4301 or V2A), without powder coating
or
Stainless steel SS316L (1.4404 or V4A), without powder coating
Luminaire locking Pan head screw, M6, stainless steel
Hinged enclosure cover
Mounting / Installation
Cable entry 1 x cable glands Series 8161
1 x stopping plugs Series 8290
Connection
Through wiring max. 12 A
Technical Data
Ta ( +40 °C Ta at
+45 °C
Ta at
+50 °C
Ta at
+55 °C
Ta at
+60 °C
L70B10C10 100,000 h 80,000 h 80,000 h 60,000 h 50,000 h
LxByCz
At the end of the service life:
• Luminous flux declines to "x" percent
• Up to "y" percent of all luminaires fall below "x"
• Up to "z" percent of all luminaires break down completely
6125/....-....-....-.30 Stainless steel SS304 (1.4301 or V2A),
without powder coating
6125/....-....-....-.42 Stainless steel SS316L (1.4404 or V4A),
with powder coating
Standard: 5-pole (2 x L1, 2 x L2, 2 x L3, 2 x N, 2 x PE)
Spring clamp terminals
0.75 to 4 mm2 solid / stranded
Stripping length: 10 to 11 mm
Optional: 5-pole (2 x L1, 2 x L2, 2 x L3, 2 x N, 2 x PE)
Spring clamp terminals
0.75 to 4 mm2 finely and extra finely stranded
0.75 to 6 mm2 solid
Stripping length: 13 to 15 mm

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Transport and storage
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Floodlight LED
Series 6125
Alternative material:
Enclosure:
• stainless steel SS304 (1.4301 or V2A) single powder-coated
• stainless steel SS316L (1.4404 or V4A) without powder coating
6 Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
7 Mounting and installation
DANGER
Explosion hazard due to incorrect installation of the device!
Non-compliance results in severe or fatal injuries.
• Carry out installation strictly according to the instructions and national
safety and accident prevention regulations to maintain the explosion
protection.
• Select and install the electrical device so that explosion protection is not
affected due to external influences, i.e. pressure conditions, chemical,
mechanical, thermal and electric impact such as vibration, humidity and
corrosion (see IEC/EN 60079-14).
• The device must only be installed by trained qualified personnel who is
familiar with the relevant standards.
NOTICE
Malfunction or device damage caused by condensation.
Non-compliance can result in material damage!
• operate the luminaire continuously or periodically over extended periods of time.
• avoid thermal bridges.

Mounting and installation
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Floodlight LED
Series 6125
7.1 Dimensions / fastening dimensions
Dimensional drawings (all dimensions in mm [inches]) – Subject to modification
18200E00
18201E00
Floodlights
with cooling element
(Version 210 W)
Floodlights
without cooling element
(Version 120 W)
17561E00
Mounting bracket
400 15,75[]
600 23,62[]
89,50 3,52[]
133,50 [5,26]
180,50 [7,11]
400 15,75[]
600 23,62[]
89,50 3,52[]
180,50 [7,11]
60 [2,36]
3 x 13Ø
[3 x 0,51]Ø
405 [15,94]
380 [14,96]
445 [17,52]
250[9,84]
20 [0,79]
3 [0,12]
R 20 [R 0,79]
363 [14,29]
363 [1,38]
8,50Ø
[Ø0,33]
13 x 8,50Ø
[13 x 0,33]Ø

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Mounting and installation
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Floodlight LED
Series 6125
7.2 Mounting / dismounting, operating position
• Maximum torque of 10 Nm for connection screw of the mounting bracket and floodlight.
• Pendant mounting with ring eyes (M6).
DANGER
Explosion hazard due to inadmissible heating!
Non-compliance results in severe or fatal injuries.
• Avoid external heat sources and/or direct sunlight
(risk of change of temperature class or change of maximum permissible
surface temperature).
• Do not exceed the maximum ambient temperature due to external heat
sources (premature failure of equipment).
CAUTION
Risk of damage to the eyes caused by optical radiation!
Non-compliance can result in light injuries!
• Minimum distance of at least 8.23 m between the luminaire and the eye
of the viewer for the version with narrow-beam light distribution.
The luminaire is suitable for wall, ceiling mounting and pole mounting with a
mounting bracket.

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Floodlight LED
Series 6125
7.3 Installation
7.3.1 Opening and Closing of the Enclosure
DANGER
Risk of electric shock due to improper opening!
Non-compliance results in severe or fatal injuries.
• Open luminaires without switch only in de-energized state
(see information plate on the lock)!
NOTICE
Danger due to electrostatic discharge.
Electronic components can be destroyed if touched.
• Do not touch the LED-PCBs!
17990E00
Opening:
• Loosen the four mounting screws
of the enclosure cover (1).
• Carefully open the enclosure
cover (2).
• Swivel down the enclosure cover (3).
Proceed in reverse order to close:
• Raise the enclosure cover (3).
• Carefully close the enclosure
cover (2).
• Tighten the enclosure cover with four
mounting screws (torque of 5 Nm) (1).
3

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Floodlight LED
Series 6125
7.3.2 Electrical connections
Electrical connection
Observe the maximum clamping possibility of the connection terminals
(see "Technical data" section).
Observe the following when connecting to the electrical connection:
• Clamping must be carried out precisely.
• Do not clamp any part of the conductor insulation.
• Do not mix up the conductors.
• Observe the technical regulations when connecting the conductor.
• Clamp the conductor firmly.
Connection terminals
Through wiring of the mains supply connection
Standard:
Spring clamp terminals
Optional:
Spring clamp terminals
Clamping range:
0.75 to 4 mm2
solid and
finely stranded
(2 free clamping units
per pole available)
Clamping range:
0.75 to 4 mm2
finely and
extra finely stranded
0.75 to 6 mm2
solid
(2 free clamping units
per pole available)
Stripping length:
10 to 11 mm
Stripping length:
13 to 15 mm
15516E00
18616E00
Through wiring with 2.5 mm2 cross section for max. 12 A.
N
L1
L2
L3
L3L2L1
N
L1, L2, L3 = phase
N = neutral conductor
PE = protective
conductor

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Floodlight LED
Series 6125
7.3.3 Cable entries
The standard luminaire is delivered with 2 lead-in holes, 1 cable gland and
1 stopping plug.
Tightening torques for components from R. STAHL Schaltgeräte GmbH
Luminaires with installed cable entries and stopping plugs from
R. STAHL Schaltgeräte GmbH must be tightened using the following values:
Luminaires with cable entries and stopping plugs which are not supplied by
R. STAHL Schaltgeräte GmbH
Please observe the following:
• the required dust resistance!
• the required type of protection!
• the required temperature resistance!
• the IP degree of protection according to the rating plate!
• the operating instructions of the cable entries and stopping plugs!
• the required tightening torques!
• the range of the permissible cable diameter!
• Insert the metal cable entries and/or stopping plugs into the PE!
Tightening torque
Connection thread Pressure screw
Cable entry
8161
M20 x 1.5 2.3 Nm 1.5 Nm
M25 x 1.5 3.0 Nm 2.0 Nm
Stopping plugs
8290
M20 x 1.5 1.0 Nm –
M25 x 1.5 1.5 Nm –
DANGER
Explosion hazard due to impermissible cable entries and stopping plugs!
Non-compliance results in severe or fatal injuries.
• Only use separately certified cable glands and stopping
plugs which have been tested and certified according to
Directive 2014/34/EU (ATEX) or IECEx (CoC) and which comply
with the standard version stated in the certificate of the luminaire.

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Commissioning
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Floodlight LED
Series 6125
8 Commissioning
Before commissioning, ensure the following:
• Check the mounting and installation.
• Inspect enclosure for damage.
• If necessary, remove foreign bodies.
• If necessary, clean the connection chamber.
• Check if the conductors have been inserted correctly.
• Check if all screws and nuts have been tightened firmly.
• Check if all drilled holes are closed.
• Check whether all the cable entries and stopping plugs have been tightened firmly.
• Check if all conductors have been clamped firmly.
• Check if the line voltage and the rated operational voltage are consistent.
• Check if the permissible conductor diameter for the corresponding cable entries have
been used.
• Check if the device is closed according to regulations.
• Check whether the bracket mounting & cover mounting screws are tightened with
proper torque.
DANGER
Explosion hazard due to incorrect installation!
Non-compliance results in severe or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.
NOTICE
Malfunction or device damage caused by condensation.
Non-compliance can result in material damage!
• operate the luminaire continuously or periodically over extended periods of time.
• avoid thermal bridges.

Maintenance, Overhaul, Repair
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Floodlight LED
Series 6125
9 Maintenance, Overhaul, Repair
9.1 Maintenance
• Consult the relevant national regulations to determine the type and extent of
inspections.
• Adapt inspection intervals to the operating conditions.
• Perform maintenance and repair work in accordance with IEC 60079-17 and
IEC 60079-19.
As a minimum, check the following points during maintenance work on the device:
• Whether the clamping screws holding the cables are securely seated
• Whether the device enclosure and/or protective enclosure have cracks or other visible
signs of damage
• Whether the seal shows signs of ageing or damage (completely replace enclosure
components with damaged foamed seal)
• Whether the device is clean inside and out
• Whether the permissible temperatures (in accordance with EN 60079) are complied
with
DANGER
Explosion hazard due to hot built-in components!
Non-compliance results in severe or fatal injuries.
• Only open the enclosure in switched-off state.
• The device must be allowed to cool down for at least 15 minutes before
opening it.
CAUTION
Risk of electric shock or malfunction of the device due to unauthorized work!
Non-compliance can result in light injuries!
• Before carrying out work on the device, switch off voltage supply.
• Work performed on the device must only be carried out by authorized
and appropriately trained qualified electricians.
NOTICE
Danger due to electrostatic discharge.
Electronic components can be destroyed if touched.
• Do not touch the LED-PCBs!
CAUTION
Danger of electric shock due to energised parts!
Non-compliance can result in minor injuries!
• All connections must be disconnected from the power supply.
• Secure the connections against unauthorized switching.
Observe the relevant national regulations in the country of use.

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Floodlight LED
Series 6125
• Whether the cable entry is intact and securely tightened
• Whether the cables and lines show signs of ageing and damage
• Intended use and function.
9.2 Repair
9.3 Returning the device
• Only return or package the devices after consulting R. STAHL!
Contact the responsible representative from R. STAHL.
R. STAHL's customer service is available to handle returns if repair or service is required.
• Contact customer service personally.
or
• Go to the r-stahl.com website.
• Under "Support" > "RMA", select "RMA -REQUEST".
• Fill out the form and send it.
You will automatically receive an RMA form via email. Please print this file off.
• Send the device along with the RMA form in the packaging to
R. STAHL Schaltgeräte GmbH (refer to chapter 1.1 for the address).
NOTICE
Moisture on the inside of the luminaire can result in damage to electric and electronic
components.
• Remove moisture with a cloth!
• Determine the source and eliminate the cause!
• Avoid condensation and thermal bridges!
DANGER
Explosion hazard due to improper repair!
Non-compliance results in severe or fatal injuries.
• Repair work on the devices must be performed only by
R. STAHL Schaltgeräte GmbH.

Cleaning
20 251652 / 612560300010
2019-04-10·BA00·III·en·05
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Floodlight LED
Series 6125
10 Cleaning
• To avoid electrostatic charging, the devices located in potentially explosive areas may
only be cleaned using a damp cloth.
• When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching
cleaning agents.
• Do not use aggressive detergents or solvents.
11 Disposal
• Observe national and local regulations and statutory regulation regarding disposal.
• Separate materials when sending it for recycling.
• Ensure environmentally friendly disposal of all components according to the statutory
regulations.
12 Accessories and Spare parts
NOTICE
Malfunction or damage to the device due to the use of non-original components.
Non-compliance can result in material damage.
• Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH.
For accessories and spare parts, see data sheet on our homepage
r-stahl.com.