Stahl IBPC-5x1 User manual

OperatingInstructions
Industrial Box PC
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Cologne
Version 01.00.00
Issue date: 26.09.2018

Operating Instructions Industrial Box PC Publisher
Page 2 of 24 R. STAHL HMI Systems GmbH / OI_Industrial_Box_PC_en_V_01_00_00.docx / 26.09.2018
Publisher
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Cologne
Head office: Cologne
Court of registration: District court Cologne, HRB 30512
VAT number: DE 812 454 820
Phone: (switchboard) [phone] - 1000
(hotline) - 5000
Fax: - 4100
E-mail: (switchboard) [email protected]
(hotline) [e-mail]
All rights reserved.
This document may not be reproduced in whole or in part except with the written
consent of the publisher.
The information in this document is subject to change without notice.
Any warranty claims are limited to the right to demand amendments. Liability for any damage
that might result from the contents of these instructions or all other documentation is limited to
clear cases of premeditation.
We reserve the right to amend our products and their specifications at any time, provided it is in
the interest of technical progress. The information in the current manual (online or on CD / DVD
/ USB-stick) or in the operating instructions included in the delivery applies.
Trademark
The terms and names used in this document are registered trademarks and / or products of the
companies in question.
Copyright © 2018 by R. STAHL HMI Systems GmbH. Subject to alterations.

Operating Instructions Industrial Box PC Formatting conventions
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Formatting conventions
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:
This sign alerts users to hazards that will result in death or serious
injury if ignored.
This sign alerts users to hazards that may result in death or serious
injury if ignored.
This sign alerts users to hazards that may damage machinery or
equipment or result in injury if ignored.
Information highlighted by this symbol indicates measures for the
prevention of damage to machinery or equipment.
Information highlighted by this symbol indicates important
information of which particular note should be taken.
Information highlighted by this symbol refers to a different
chapter or section in this manual or other documentation
or a web-page.
Warning
Warning !
In ambient temperatures exceeding +45 °C the surface of the devices may heat
up. Caution when touching !
DANGER
WARNING
CAUTION
CAUTION
NOTICE
DOCUMENTATION

Operating Instructions Industrial Box PC Table of contents
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Table of contents
Description Page
Publisher 2
Formatting conventions 3
Warning 3
Table of contents 4
1Foreword 6
2Function 6
2.1 Scope of delivery 6
3Technical data 7
4Conformity to standards 8
5Marking 8
5.1 Use 8
6Type code 9
6.1 IBPC-5x1-* (Thin Client) 9
7Safety information 10
7.1 General safety information 10
7.1.1 Power line and power adapter 10
7.1.2 Transporting the device 10
7.1.3 Cleaning the device 11
8Installing the device 11
8.1 Vertical operation 12
8.2 Horizontal operation 13
9Commissioning 14
9.1 Connections 14
9.1.1 Front 14
9.1.2 Back 14
9.2 Connection of external devices 15
9.2.1 Power supply adapter 15
9.2.2 Monitor 15
9.2.3 Keyboard 15
9.2.3.1 USB keyboards 15
9.2.3.2 PS/2 keyboards 16
9.2.4 Mouse 16
9.2.4.1 USB mouse 16
9.2.4.2 PS/2 mouse 16
9.2.5 Network LAN 16
9.2.6 USB 16
9.2.7 Serial interface 16
9.2.8 Audio 16
10 Operation 17
10.1 Windows® 10 IoT Enterprise 2016 LTSB operating system 17
10.1.1 Recovery 17
10.1.2 Proprietary Windows installations 17
10.2 Switching on the Box PC 17
10.3 Switching off the Box PC 17

Operating Instructions Industrial Box PC Table of contents
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10.4 Retrieving the BIOS set-up 18
11 System modifications 18
11.1 Notes on assemblies 18
11.2 Opening the enclosure 19
11.3 Closing the enclosure 19
11.4 Replacing the battery 20
12 Disposal 21
12.1 RoHS directive 2011/65/EC 21
13 Declaration of EC conformity 22
14 Release notes 23

Operating Instructions Industrial Box PC Foreword
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1 Foreword
These operating instructions are intended for the safe and correct installation of the Industrial
Box PCs.
For the correct operation of all associated components please note,
in addition to these operating instructions, all other operating
instructions enclosed in this delivery as well as the operating
instructions of the additional equipment to be connected !
2 Function
The type IBPC-5x1 Industrial Box PCs are powerful, reliable Thin Clients for installation in
industrial areas (Non-Ex).
The devices feature two GbE network adapters and solid state flash memory. They are
hardware-compatible to R. STAHL's Remote HMI systems.
The user-friendly software ensures smooth operation.
2.1 Scope of delivery
1x Industrial Box PC type IBPC-5x1
2x foot
1x power supply adapter with power line
1x recovery USB stick
1x operating instructions
NOTICE

Operating Instructions Industrial Box PC Technical data
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3 Technical data
Function / Equipment
IBPC-5x1
General information
HMI-type
Industrial Box PC
Electrical data
AC rated operational voltage
230 V
Voltage range AC
100 –240 V
Power consumption AC 1
1.2 A
Frequency range
50 –60 Hz
Rated operational power
40 W
Power supply
only via external power supply adapter (included in delivery)
Processor type
AMD GX-222GC
Processor details
2.2 –2.4 GHz; dual core, 10W TDP
Graphics controller
integrated AMD Radeon R5E graphics (655 / 800 MHz)
Main memory
4 GB (DDR3 / 1600)
Data memory
32 GB
Memory technology
Flash drive (solid state drive - SSD, MLC)
Operating system
Windows 10 IoT Enterprise 2016 LTSB (64 bit)
Language support
via operating system
Image
Remote firmware
Ethernet / Data
2 x 10/100/1000 Mbit
Ethernet note
PXE- & WoL Support, Teaming Support
USB interface
4 x USB 2.0
Display interface
1x DVI-I
1 x display port (DP V1.2)
Maximum resolution
DVI: 1920 x 1200
DP: 3840 x 2160
Audio interface
Line in / out
Audio details
Realtek ALC 671, 5.1 channel, high definition audio
Ambient conditions
Ambient temperature, operation
0 °C … +35 °C / [32 °F … +95 °F]
Temperature note 1
+50 °C / [+122 °F] with optional fan
Condensation
not permitted during operation
Mechanical data
Dimensions (WxHxD)
250 mm x 52 mm x 191 mm / [0.82 ft x 0.17 ft x 0.63 ft] (without feet)
Mounting position
vertical or horizontal
Weight
1.0 kg / [2.21 lbs]

Operating Instructions Industrial Box PC Conformity to standards
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4 Conformity to standards
The Industrial Box PCs comply with the following standards and directive:
Electromagnetic compatibility
EMC directive
2014/30/EU
Classification
EN 61000-6-2 : 2005
Immunity
EN 61000-6-3 : 2007 + A1 : 2011
Emitted interference
EN 61000-3-2 : 2014
Limiting values for harmonic current
emissions
EN 61000-3-3 : 2013
Limiting values for voltage changes /
fluctuations
EN 55022 : 2010
Information technology devices - Radio
interference properties - Limiting values
EN 55024 : 2010
Information technology devices -
Interference resistance properties - Limiting
values
Low voltage directive
2006/95/EC
Classification
IEC 60950-1 : 2005 + Am 1 : 2009
Information technology devices - Safety
(General Requirements)
RoHS directive
2011/65/EU
Classification
EN 50581 2012 :
Technical documentation evaluating electric
and electronic equipment with regards to
hazardous substances.
5 Marking
Manufacturer
R. STAHL HMI Systems GmbH
Type designation
IBPC-5x1-*
CE classification:
c0158
5.1 Use
This device may be operated in the following countries:
Austria
Belgium
Bulgaria
Croatia
Cyprus
Czech Republic
Denmark
Estonia
Finland
France
Germany
Great Britain
Greece
Hungary
Iceland
Ireland
Italy
Latvia
Liechtenstein
Lithuania
Luxemburg
Malta
The Netherlands
Norway
Poland
Portugal
Romania
Slovakia
Slovenia
Spain
Sweden
Switzerland
Turkey
For up-to-date information on possible operating restrictions refer to the appropriate authority in
each country. Should your country not be among those listed, please check with the appropriate
regulating authority whether the product may be used in your country.

Operating Instructions Industrial Box PC Type code
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6 Type code
6.1 IBPC-5x1-* (Thin Client)
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-ii-jj-kk-ll-mm
Enclosure / design
Operating system
Temperature range
Monitor output
Additional interface
Data memory
Working memory
Processor type
Other options
Bluetooth
WLAN
Voltage supply
Ethernet interface
Series
Type
Product type:
Product key structure
Description
Version with
IBPC-5x1-2TX-bb-cc-dd-ee-ff-gg-hh-ii-jj-kk-ll-mm
Copper Ethernet interface
2x 10/100/1000Base-TX
IBPC-5x1-aa-AC-cc-dd-ee-ff-gg-hh-ii-jj-kk-ll-mm
Power supply 100 - 240 VAC, 50 - 60 Hz
IBPC-5x1-aa-bb-W00-dd-ee-ff-gg-hh-ii-jj-kk-ll-mm
no WLAN
IBPC-5x1-aa-bb-cc-B0-ee-ff-gg-hh-ii-jj-kk-ll-mm
no Bluetooth
IBPC-5x1-aa-bb-cc-dd-X0-ff-gg-hh-ii-jj-kk-ll-mm
Place holder
IBPC-5x1-aa-bb-cc-dd-ee-P2-gg-hh-ii-jj-kk-ll-mm
AMD GX Processor
IBPC-5x1-aa-bb-cc-dd-ee-ff-R3-hh-ii-jj-kk-ll-mm
4 GB main memory
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-M4-ii-jj-kk-ll-mm
32 GB Solid State Drive
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-I0-jj-kk-ll-mm
no optional interface
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-ii-DV-kk-ll-mm
DVI monitor interface
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-ii-jj-O8-ll-mm
0 –35 °C
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-ii-jj-kk-S5-mm
Windows 10 IoT Enterprise
IBPC-5x1-aa-bb-cc-dd-ee-ff-gg-hh-ii-jj-kk-ll-E000
Standard

Operating Instructions Industrial Box PC Safety information
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7 Safety information
Read the safety information listed in section 7.1 carefully to avoid
injury and damage to equipment!
7.1 General safety information
For the installation and operation of the device, please note the information on ambient
conditions and the chapter headed "Commissioning".
When replacing the lithium battery on the mainboard, please follow the instructions in the
chapter headed "Replacing the lithium battery".
Caution: system components may heat up.
The activities described in these instructions require special care.
Repairs may only be carried out by authorised, qualified staff. Faulty pairs may result in
risks to life (electrical shock, energy risk, fire risk) or damage to the device.
Operate the device only when it is closed.
7.1.1 Power line and power adapter
The power line included in the delivery meets the requirements of the country in which you
have purchased the device. Make sure the power cable is approved for use in the country
in which you are using it.
The power cable of the power adapter must only be connected to a socket if the device is
connected.
Do not use the power adapter with other devices.
Only use the power adapter intended for the device.
Ensure that the power consumption of the power adapter does not exceed that of the
electric circuit to which it is connected.
On/off switches do not isolate the device from the line voltage. For a complete separation
from the line voltage you need to pull the plug from the socket.
7.1.2 Transporting the device
Transport all devices individually and only in their original packaging or in a different kind
of packaging that provides protection against shock and impact.
Unpack the devices at the point of installation only.
If the device is brought in from a cold environment to the operating room, condensation
might form. Before operating the device, wait until it has acclimatised and is absolutely
dry.
CAUTION

Operating Instructions Industrial Box PC Installing the device
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7.1.3 Cleaning the device
Switch off the device and all devices connected to it, and pull the plug from the socket.
The inside of the enclosure may only be cleaned by authorised qualified personnel.
Do not use abrasive or plastics-dissolving cleaning agents (alcohol, thinner or acetone).
Under no circumstances use water. Intruding water may carry substantial risks for the
user (e.g. electric shock).
Make sure that no liquid reaches the inside of the devices.
Clean the outside of the enclosure with a dry cloth. If the device is very dirty you may use
a damp cloth that you have immersed in a mild soapy water solution and wrung out well.
8 Installing the device
For sufficient ventilation of the enclosure and to prevent overheating
the device may only be operated with attached feet.
If the device is mounted inside a cabinet or similar, you must
ensure sufficient ventilation.
Attach the feet for vertical or horizontal operation.
When connecting many cables to the device a firm stand is vital to
prevent the device from tipping over.
NOTICE

Operating Instructions Industrial Box PC Installing the device
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8.1 Vertical operation
Attach the feet only at the positions shown in the illustrations.
Detach the cables, if necessary.
Place the device on its top (narrow side) as shown on a stable, plane and clean surface.
Hook the feet into the intended openings in the enclosure (1).
The feet have lock symbols indicating the direction in which to slide the foot when
mounting / dismounting it.
- attach and lock foot into position = slide to the left (closed lock)
- unlock and detach foot = slide to right (open lock)
Repeat for each foot:
- Use both hands to press the outer elements of the foot evenly onto the enclosure
and slide the foot in the direction of the arrow (2) until it clicks into position.
To prevent inadvertent detachment of the feet they can also be secured with two type
M2.5 x 5 screws. These are not included in the delivery.
Fix the feet into position with the screws (3).
Position the device on the feet.
Re-connect any disconnected cables.

Operating Instructions Industrial Box PC Installing the device
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8.2 Horizontal operation
Attach the feet only at the positions shown in the illustrations.
Detach the cables, if necessary.
Place the device on its right-hand side as shown on a stable, plane and clean surface.
Hook the feet into the intended openings in the enclosure (1).
The feet have lock symbols indicating the direction in which to slide the foot when
mounting / dismounting it.
- attach and lock foot into position = slide to the left (closed lock)
- unlock and detach foot = slide to right (open lock)
Repeat for each foot:
Slide the foot in the direction of the arrow (2) until it clicks into place.
To prevent inadvertent detachment of the feet they can also be secured with two type
M2.5 x 5 screws. These are not included in the delivery.
Fix the feet into position with the screws (3).
Position the device on the feet.
Re-connect any disconnected cables.

Operating Instructions Industrial Box PC Commissioning
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9 Commissioning
9.1 Connections
9.1.1 Front
Number
View
Meaning
1
On / off switch
2
Display flash memory or hard disk access
9.1.2 Back
Number
View
Connection
Meaning
1
Voltage connector
Connection for power supply adapter
(DC IN)
2
-
Security lock mechanism
3
DVI-I connector
DVI screen connection
4
Display port
Display port
5
9-pin sub-D plug
(male)
Serial interface RS-232
6
1……8
2x RJ-45 connector
Ethernet copper LAN connection
7
4x USB-A
connector
USB interfaces, connection type A
8
PS/2 socket
Mouse connection
9
PS/2 socket
Keyboard connection
10
TRS socket
(stereo)
2 x 3.5 mm
Audio line in (top) / out (bottom) interface
1
1
2
3
5
2
4
6
7
8
9
10

Operating Instructions Industrial Box PC Commissioning
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9.2 Connection of external devices
Read the documentation for the external device before
connecting it.
To ensure proper function of your device, either use only the
included connection cables or only other connection cables of
equivalent quality.
With the exception of USB devices, when connecting external
devices the mains plugs must be disconnected.
Neither connect or disconnect cables during thunderstorms.
When disconnecting a cable, always do so by pulling at the plug.
Do not pull the cable !
9.2.1 Power supply adapter
Connect the power line (1) to the power supply adapter.
Connect the power supply adapter cable (2) to the voltage connector (DC IN) of the Box
PC.
Connect the power supply line (3) to the mains.
9.2.2 Monitor
Prepare the monitor as described in its operating instructions (e.g. connect cables).
Connect the data line to the required monitor interface (DVI or display port) of the Box
PC.
Connect the monitor's power line to a grounded socket with earth contact.
9.2.3 Keyboard
You can connect a USB or PS/2 keyboard to the Box PC.
Use only the keyboard cable included in the delivery.
9.2.3.1 USB keyboards
Plug the USB plug of the keyboard cable into one of the 4 USB interfaces of the Box PC.
NOTE

Operating Instructions Industrial Box PC Commissioning
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9.2.3.2 PS/2 keyboards
The Box PC will only recognise the PS/2 keyboard if it is connected with the Box PC
switched off, and then switched back on again.
Proceed as follows:
- Switch off the Box PC.
- Plug the keyboard cable plug into the PS/2 connector (9) of the Box PC.
- Switch the Box PC back on.
9.2.4 Mouse
You can connect a USB or a PS/2 mouse to the Box PC.
9.2.4.1 USB mouse
Plug the USB plug of the mouse cable into one of the 4 USB interfaces of the Box PC.
9.2.4.2 PS/2 mouse
The Box PC will only recognise the PS/2 mouse if it is connected with the Box PC
switched off, and then switched back on again.
Proceed as follows:
- Switch off the Box PC.
- Plug the mouse into the PS/2 connector (8) of the Box PC.
- Switch the Box PC back on.
9.2.5 Network LAN
Connect the power line to one of the two RJ45-LAN interfaces.
9.2.6 USB
A great variety of external devices (e.g. printer, scanner, modem) can be connected to the
USB interfaces.
USB devices can be hot-plugged. This means that the cables of USB devices can be
connected and disconnected to a Box PC even if it is switched on.
For more information, refer to the USB devices' documentation.
To ensure the transmission rate of USB 2.0, the cable between the external USB device
and the USB interface of your device must be no longer than 3 m.
Connect the USB cable to the external device.
Connect the USB cable to one of the USB interfaces of the Box PC.
9.2.7 Serial interface
The serial interface is for the connection of external serial devices.
Connect the data cable to the external device.
Connect the data cable to the serial interface of the Box PC.
9.2.8 Audio
Connect the line out devices to the audio out interface (10, bottom) of the Box PC.
Connect the line in devices to the audio in interface (10, top) of the Box PC.

Operating Instructions Industrial Box PC Operation
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10 Operation
10.1 Windows® 10 IoT Enterprise 2016 LTSB operating system
The operating system is based on Windows 10 for PC platforms with 64 bit x86 processors. For
the LTSB (Long-Time-Service-Branch) versions, Microsoft guarantees 10 years of security
updates and new builds with feature updates only every 2-3 years, with these being optional.
The LTSB versions are ideal for industrial applications and feature additional security
components such as write filters (UWF) and HORM (start of a system snapshot from the RAM
plus write protection).
From 2016 LTSB onwards, Microsoft has tied its licensing model to the processor performance:
ENTRY for AMD® GX and ATOM™
VALUE for Intel® Core i5™
HIGH for Intel® Core i7™
The Box PC devices with Windows 10 IoT Enterprise 2016 LTSB operating systems have the
license provided as part of the image, with the corresponding label affixed to the back of the
device. When delivered, the devices have already been registered and activated.
The EOL (End of Life) date for Windows 10 IoT Enterprise 2016 LTSB for support and updates
has been set by Microsoft to 2026-07-31.
10.1.1 Recovery
If a Box PC is reset to the factory state (recovered) it will remain
registered but will have to be reactivated.
This requires an active internet connection to a Microsoft server.
10.1.2 Proprietary Windows installations
The Windows 10 IoT license key is tied to STAHL images.
The installation of own Windows 10 IoT operating systems requires a
separate license key.
All necessary drivers are provided by R. STAHL HMI Systems
GmbH.
Please contact our Support department.
10.2 Switching on the Box PC
If necessary, switch on the monitor (see operating instructions for the monitor).
Press the on/off switch at the front of the Box PC.
The operating LED is lit, the Box PC starts up.
10.3 Switching off the Box PC
Close down the operating system with the "Shut down" function in the Start menu.
If the operating system does not automatically switch off the Box PC, press the on/off
switch. Caution ! This may lead to a loss of data.
When the Box PC is switched off, it uses a minimum of energy.
If necessary, switch off the monitor (see operating instructions for the monitor).
NOTICE
NOTICE

Operating Instructions Industrial Box PC System modifications
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10.4 Retrieving the BIOS set-up
To retrieve the BIOS set-up, press the F2 key (repeatedly, if necessary) when the Box
PC starts up.
The BIOS set-up starts up. You can access further setting options in the BIOS set-up if
you select one of the registers.
11 System modifications
Any changes to or repairs of the device may only be carried out by
trained, qualified staff. Repairs made by unqualified staff will render
the guarantee null and void, and may result in substantial risk for the
user (electric shock, fire)!
Before opening the Box PC, please take note of the following:
- The Box PC must be switched off and must not be in energy
saving mode.
- Pull the plug.
- Make sure you do not trap any cables when installing or
removing any components.
11.1 Notes on assemblies
Be careful with the locking mechanisms (detents and centring bolts) when you replace
assemblies or assembly components.
Please note that certain components on the mainboard may be very hot shortly after the
Box PC has been active.
To prevent damage to the assembly and its components and circuit paths, install and
uninstall them very carefully.
Do not use sharp objects (screw drivers) as levers.
Assemblies with electrostatic sensitive components (ESD) may be marked with the label
shown below.
When handling ESD assemblies you must take note of the following:
- you have to equalize your static potential (e.g. by touching a grounded object)
before working with these assemblies.
- Any tools or devices used must be free of static charge.
- Touch the assemblies only at their edges or, if these exist, at points marked in green
(touch points).
- Do not touch any connection pins or circuit paths on the assembly.
NOTICE
CAUTION

Operating Instructions Industrial Box PC System modifications
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11.2 Opening the enclosure
Switch off the Box PC. The Box PC must not be in energy saving mode.
Unplug the device from the mains.
Only plug the device back into the mains after the enclosure has been closed again.
Carefully open the enclosure, because there are electrical lines from the enclosure lid to
the system which may rip.
Remove any plugged lines that are in the way.
Remove the screws on the back (1).
Slide the enclosure lid in the direction of the arrow (2) and swing the lid open towards
the front (3).
11.3 Closing the enclosure
Place the lid back onto the enclosure and slide it towards the back.
Fix the lid at the back of the Box PC with both screws.
Make sure no lines are trapped between enclosure and components.
Replug all lines you unplugged before.

Operating Instructions Industrial Box PC System modifications
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11.4 Replacing the battery
A lithium battery provides the CMOS memory with power so that system information can be
permanently stored. When the battery voltage is running low or running out, an error message
will be issued. The lithium battery will then need to be replaced.
If the lithium battery is not replaced properly there is a risk of
explosion !
The lithium battery must only be replaced with an identical type or
one recommended by the manufacturer.
Do not dispose of the battery as household waste. It will be taken
back by the manufacturer, shop or their representatives free of
charge to be recycled or disposed of.
When replacing the lithium battery, you have to ensure correct
polarity: the positive pole goes on top.
There are different versions of the lithium battery bracket with identical functionality.
Push the detent in the direction of the arrow (1).
The battery is ejected slightly from its bracket.
Remove the battery (2).
Slide the replacement battery of an identical type into the bracket (3) and push down
until it locks in place.
NOTICE
CAUTION