Stahl Hotronix DUAL Air Fusion User manual

Dual Air Fusion™
O P E R AT O R’ S M A N U A L

Fig.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0
Read all instructions.
Use heat press only for its intended use.
To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
Do not allow cord to touch hot surfaces, allow heat press to cool completely before storing.
Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged. To reduce
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or injury to persons when the equipment is used.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Close supervision is necessary for any heat press being used by or near children. Do not leave equipment
unattended while connected.
Burns can occur when touching hot metal parts.
To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same circuit.
If an extension cord is necessary, then a 20 amperage rated cord should be used. Cords rated for less
amperage may overheat. Care should be taken to arrange the cord so that it cannot be pulled or tripped over.
Important
The Hotronix®Dual Air Fusion™is equipped with a Quick Release Button located on the top of the control
housing. When pressed, this button activates a quick release of the heat platen when in the print position and
automatically returns the platen to the “UP” position. Once activated, the button can be reset by pushing it in.
The press will then return to the Normal Operating Mode.
Light on = Normal Operating Mode
Light off = Quick Release Mode
In the event of a loss in air pressure to your machine while the
heat platen is in the down or print mode, remove the opposite
lower platen and push the top of the Dual Air Fusion over to the
open position. (Fig. 1)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
When using your heat press, basic precautions
should always be followed, including the following:
Safety Instructions
Product Warranty Registration
Log onto Hotronix.com/registration. You must provide the Hotronix®heat press serial number and model information.

HOTRONIX®DUAL AIR FUSION™
3
H O T R O N I X . C O M
Safety Instructions
Machine View
Touch Screen Guide
Operating Instructions
Connecting the System
Start Up/Shut Down
Print Screen
Passwords
Setup Menu
Preset Setup
Date & Time Setup
Display Setup
Auto On and Off Setup
Passwords Setup
Language Setup
Laser Setup
System Setup
Prepare to Print
Replacing Parts
Electrical Schematic
Contact
2
4
5
6-18
6
7
8-10
10
11-17
11-12
13
13
14
15
16
16
17
18
19-21
22
23
Table of Contents

HOTRONIX®DUAL AIR FUSION™
4
10
12
ON/OFF Switch
Quick Release Button
Touch Screen
Upper Platen
Lower Platen A
Lower Platen B
Base
Platen Release Lever
1
11
2
3
9
8
6
4
13 15
14
16
5
Print Buttons
Casters
Alignment Lasers
(Optional)
Bellow
Circuit Breakers
& IEC Inlet
Air Connect
Air Hose
Foot Pedal
Power Cord
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
7
17
598101711
7
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0
Machine View

HOTRONIX®DUAL AIR FUSION™
5
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
H O T R O N I X . C O M
Navigation
Most screens have a Cancel or Back button to close the current screen
without saving any changes and will return the user to the previous screen.
(Fig.1)
Touch Screen Guide
Some screens may present a list of items. When the list of items is larger
than can be displayed on a single screen, a left and/or right arrow
appears on the left or right side of the screen. Auser can scroll through
the list by making a sweeping gesture across the screen, either left and/or
right, as indicated by the arrows. The user must be touching the screen for
the gesture to be detected. Very fast and very slow gestures may not be
recognized. (Fig.1)
Editing
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typically do not have a Back or Cancel button. The Edit Box can be closed
by touching the screen anywhere outside the Edit Box. A Save or Enter
button may be displayed in an Edit Box. Closing the Edit Box without
pressing the Save button will result in the loss of your changes. (Fig.2)
Keypad Display
The Keypad display is used for data entry purposes. This is used to enter
text or numeric data when required. The Keypad provides function keys for
Cancel, Enter and Backspace/Clear (“<”) keys. Also, a mode key may be
present between the Cancel and Enter key. The mode key allows the user
to switch between upper and lower case letters and numeric and
other characters that may be entered using the Keypad. (Fig.4)
Typically, the current value is displayed in the Keypad value display at the
top of the screen. Use the Keypad to change the current value. Use the
Enter key to accept the change or the Cancel key to exit without accepting
the change to the current value. (Fig.4)
The Keypad display is also used for password entry. Password characters
will be displayed with “*” in place of the password value.
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or decrease values. The Up/Down icon (in most cases) can be held down
to automatically increase or decrease the value. (Fig.3)
Menu Selection
The available Menu Screens are displayed as icon images on the screen.
Touch and release the icon to open the desired Menu Screen. (Fig.5)

HOTRONIX®DUAL AIR FUSION™
6
1.2
1.1
1.3
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Connecting the System
Connect the power cord into the IEC inlet located on the side of the Press.
Connect the opposite end of the cord into a properly grounded electrical
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To avoid burns, do not touch the heated platen during use.
Keep hands clear of the upper platen of the press during platen lock down as the pressure may cause injury.
Work area must be kept clean, tidy and free of obstructions.
Power supply cord must be disconnected before cleaning or servicing press.
Operating Instructions
The Hotronix®Dual Air Fusion™Operating Instructions are designed with the user in mind.
Carefully read and follow the step-by-step instructions for best results.
Voltage
220 Volt - A full 10 amp grounded circuit is required for 220 volt operation.
Note: If the supply cord is damaged, it must be replaced by the
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avoid hazard. Use SJT type rated 300 V cord for replacement.
Extension Cords
If used, extension cords should be as short as possible and not less than
12 gauge. Heavy duty cords are recommended.
Circuits
Circuits that have less than 15 amps or that have other high demand
equipment or appliances (especially more than one heat press) plugged
in, should not be used.
CAUTION Failure to follow these instructions will cause:
1. Erratic controller functions. 2. Inaccurate displays and slow heat-up. 3. The circuit breaker to disengage.
Connecting the Air Compressor
Connect the Air Hose (provided) from your air compressor into the Air
Connector located on the back of the press. (Fig. 1.2)
Note: Air compressor must be 1 hp compressor or larger, 2.3 cfm, with
a 5 gal. tank minimum. If the compressor is not connected properly or
the pressure is turned off, the DualAir Fusion will warn you with this icon.
(Fig. 1.3)
Press the icon when air pressure is restored.
1.

HOTRONIX®DUAL AIR FUSION™
7
2.22.1
2.3 2.4
H O T R O N I X . C O M
To turn your Dual Air Fusion Press off, select the “Shut Down” button on the print screen. (2.3)
Start Up/ Shut Down
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Note: When the heat platen is
above 100°F (38°C), the current
platen temperature is displayed
on an orange background as a
warning, indicating that the platen
is still hot. (2.4)
Note: The Dual Air Fusion is equipped with an Auto Sleep Mode. When the machine is not in use for a period of four
hours, it will enter an energy saving sleep mode. To restore to normal operating mode, press the start button located
on the touch screen and allow the heat press to return to the target temperature.
The power switch is located on the
top of the control housing. (2.1)
During the startup, a splash screen
is shown for approximately 3
seconds. This screen displays the
Hotronix®logo and current software
version. (2.2)
2.
2.62.5
During this time, the Shutdown operation can be exited by simply pressing the green start button displayed on the
touch screen (2.4). The system will exit the Shutdown screen and return to the print screen.
Press and Hold the red Shut
Down button until this screen
appears. (2.6)
Flip the main Power Switch at
the top of the press to the off
position.
Once the platen has cooled below 100° F (38° C), a screen saver will display, showing the Stahls Hotronix®logo,
START, and Shut Down buttons. (2.5)

HOTRONIX®DUAL AIR FUSION™
8
3.1
3.2
3.5
3.4
3.3
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0
Print Screen
Operating Instructions
Target Settings
Your target Temperature, Time and Pressure settings are displayed as
shown. (3.4). These settings may be overridden.
Note: when changing a Target Setting, the Preset display name at the top
of the screen will change to “Override” to indicate the Preset has been
manually changed.
To change your Temperature Settings, press the Target Temperature
display located on the right side of the print screen. A pop up menu will be
displayed. Press the blue or red temperature icons to decrease or
increase the temperature (press and hold to change values faster). (3.5)
Note: The temperature can be set from a range of 32°F (0°C) to
430° F (221°C).
To change your Time Settings, press the Target Timer display located
on the right side of your print screen. A pop up menu will be displayed.
Press the minus or plus icons to decrease or increase the time
(Press and hold to change values faster). (3.6)
Note: The time can be set from a range of 1-999 seconds
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start up has completed. This screen provides all the printing functions.
Presets
Saved Presets are displayed at the top of the Print Screen. These are
pre-programmed heat application settings that allow you to quickly and
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target temperature of 320°F, and a platen pressure of 35psi. (3.1)
To select a new application setting, press the preset bar at the top of the
Print Screen. (3.1)
A pop up menu with all of the optional presets will be displayed.
Press your desired preset. (3.2)
Note: if there are no Presets pre-programmed on your system, the
Preset menu will be blank.To edit, delete or create new presets, see
‘Preset Setup” on pages 11 and 12.
Press the blue arrow icon to toggle between the A and B platens to assign
your selected preset to your desired platen. Select the “ACCEPT” icon
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The system will automatically return you to the Print Screen showing
your new preset settings.
3.

HOTRONIX®DUAL AIR FUSION™
9
3.6
3.9
3.7
3.8
3.10
H O T R O N I X . C O M
Print Screen Cont.
Actual Readings
The Actual Temperature and Pressure readings are displayed on the left
side of the Print screen. These are the current heat press readings. (3.8)
Target Settings Cont.
To change your Pressure Settings, press the Target Pressure display
and a pop up menu will be displayed. Press the down or up arrows to
decrease or increase the pressure (Press and hold to change values
faster). (3.7)
Note: The pressure can be set from a range of 20psi (1.4bar) to
120psi (8.3bar).
Job Counter
The Job Counter counts the total number of complete print cycles
performed using the current Preset or Override settings. Exiting the Print
Screen or changing the Preset will reset the Job Counter to 0. Changing
an Override setting does not reset the Job Counter to 0. (3.8)
Setup
The Setup menu allows you to edit and create Presets, program the
Date and Time, change your display units (F°/C° and psi/bar), set your
Auto On/Off functions and more.A password is required to enter the
Setup menu. The system supports two levels of passwords: “User”
and “Manager”. Features of the Setup menu are limited by the
password level entered. (3.9)
Note: See “Passwords”on page 10.
Power Button
Use the Power Button to perform system shutdowns. (3.9)
Note: See “Start up / Shut Down”on page 7.
Refresh Button
When using a Preset with multiple timer settings programmed, press
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when desired. (3.10)
Tack Mode
When Tack Mode is enabled, the platen is lowered as long as both
print buttons are pressed and held. Touch the tack button to toggle
the Tack mode.A green check mark indicates the Tack Mode is
enabled. A red X indicates that Tack Mode is disabled. (3.10)
Station Indicator
A and B icons indicate which platen or station your current heat
application settings will be applied to. A larger green icon indicates an
active platen and a smaller red icon indicates an inactive platen.(3.9)

HOTRONIX®DUAL AIR FUSION™
10
3.11
4.44.3
4.24.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0
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supports two levels of passwords: “User” and “Manager”. The User Level password provides access only to the
Preset Setup, Date & Time, Display, and Auto On/Off Setup screens. The Manager Level password provides
access to the Preset Setup, Date & Time, Display, Auto On/Off, Password, Language and System Setup screens.
Print Screen Cont.
In the Print Screen, press the Setup
icon. (4.1)
Then press the Setup icon again.
(4.2)
Note: we will continue under a
“User Level” password.
Press Enter when complete.
If an invalid password is entered,
simply repeat the previous step.
(4.4)
Note: You can Select the Cancel button to exit the Password Entry screen and return to the previous screen at any time.
Now you will be automatically entered into the Setup Menu where you will have access to the Setup functions. (5.1)
Operating Instructions
Auto Shuttle Mode
With Auto Shuttle Mode enabled, your Dual Air Fusion™will automatically transition from one platen (A & B) to
another after each heat application.
Press the auto shuttle button to toggle the Auto Shuttle Mode.
A green check mark indicates the Auto Shuttle Mode is enabled.
A red X indicates Auto Shuttle is disabled.
A white “footprint” indicates the foot switch is enabled. (3.11)
Passwords
A keypad will be displayed. Enter the letter “U” for a user level password or “M” for a manager level password (4.3)
Note: See “Prepare To Print” on page 18 for further details.
4.