Stairmaster StepMill SM916 Quick start guide

7X 2
4X 4
2X 7
2X 6
2X 5
1
4X 3
35
43
2X 42
41
16 INCLUDES ALT./BELT/PULLEYS
18
19
21
38
20
22
4X 28
2X 30
2X 29
37
26
36
2X 31
26
2X 25
24
2X 23
40
34
39
27
Includes Sprockets and Pulley 33
See Appendix A
9
14
15
Cable Assy
17 INCLUDES ALT. W/PULLEY
22
22
32
SM916
PAGE 1

44
45
2 x 46
4 x 47
8 x 48 4 x 49
4 x 50
51
52
53
54
8 x 55
24 x 56
8 x 57 Weldment w/Tread complete
58
59 Kit includes hardware for all eight Step shafts
8 x 60
2 x 61
54
Page 2
SM916

72
77
74
16X 75
28X 76
78
73
HANDRAIL W/GRIP 64
71 HANDRAIL W/GRIP
62
PART OF KIT (67)
4X 70
4X 18
4X 69
4X 66
4X 28
4X 22
2X 67
GRIP ONLY 65
65 GRIP ONLY
PAGE 3
SM916

79
8X 76
80
7X 75
SEE APPENDIX B
4X 82
3X 63
81
PAGE 4
SM916
3X 97

BROWN (fEILD)
WHITE(B+)
POWER
B+ (WHT)
RELAY BOARD
ALTERNATOR
SM916 Stepmill Main Power
Wiring Diagram
J2 J1
RELAY
TACH (BLUE)
FIELD (BRN)
GND (RESISTOR)
WHT (RESISTOR)
RESISTOR
BLACK (GND)
93 94
TO CONSOLE
95
NOTE: OTHER END CONNECTED TO
BLACK WIRE OF RESISTOR
PAGE 5

84
93
TO RELAY BOARD
(CONSOLE)
FROM BOTTOM
OF MACHINE
(T.V. MACHINE MODEL ONLY)
SM916 Stepmill Console Telemetry Heart RateWiring Diagram
Notes:
If installing the optional LCD Monitor,
refer to the NV915 installation
manual.
If not installing the LCD Monitor,
wrap the ends of the TV Cables with
electrical tape and tuck them into the
Mast.
J6
J5
83
96
PAGE 6

10 Includes all components
11
12
13
APPENDIX A
PAGE 7

86
84
83
85 (ASSY,CONSOLE,SM916)
PAGE 8
APPENDIX B

87
88
89
APPENDIX B
85 (ASSY,CONSOLE,SM916)
PAGE 9

90
91
PAGE 10
APPENDIX B
85 (ASSY,CONSOLE,SM916)

PAGE 11
92
85 (ASSY,CONSOLE,SM916)
APPENDIX B

REF. N O I T P I R C S E DN / P REF. N O I T P I R C S E DN / P
1003-3747 ASSY,FRAME,DOMESTIC,SM916 53 SM23257 Chain, Drive #40, 41,5
219-2150 SADDLE, WIRE 54 SM25439 LINK, MASTER, #40
3SM21767 RIVNUT..312-18 UNC 55 SM21398 TREAD.STEP.3 HOLES.7000 PT
4SM20017 LEG LEVELER 56 SM21363 FASTENER,XMASTREE,PLASTIC
5SM22839 PIN.CLEVIS..50 DIA. X 5.00 57 SM25493 (CS)ASSY,STEP W/TRED,3 HOLE,SILVER
6SM20036 WHEEL.TRANSPORT 58 SM20508 Fastener, Push Nut
7SM22047 Washer,Flat,1/4 ID X 5/8 OD 59 SM25496 (CS)KIT,STEP SHAFT,HW,7000PT
9SM25863 KIT,RELAY/RESIST,MOUNTNG HW,70 60 SM22849 SHAFT.STEP.7000 PT.V2
10 SM22933 ASSY,RELAY/RESISTOR,7000PT 61 SM27268 ASSY,STEP DRIVE CHAIN W/LINK
11 SM23545 ASSY,PCB,RELAY,STEPMILL 62 003-3748 ASSY,UPPR MAST,W/DECAL,SM916
12 SM21140 CARD GUIDE, VERTICAL PC 63 10829-365 Screw,.250-20 x 1 Button HD Cp
13 SM24989 RESISTOR,0.5 OHM, 240 WATT 64 002-0793 ASSY,HANDRAIL,LH,SM916
14 SM25869 (CS)KIT,POWER CONN,HW,7000PT 65 003-3494 HANDGRIP,SM916
15 SM21768 Assy,Main Power Harn,V2,7000 66 003-3504 SCREW,1/4-20 x 1.75,ALLEN DR,F
16 SM21164 ALT/POL-V BELT/PULLEYS, STEPMILL 67 003-3793 KIT,LWR HANDRAIL BRACKET,SM916
17 SM23830 (CS)ALT/PULLEY,Prestolite 69 SM22032 Nut, 5/16-18 NC Nylock
18 SM22075 Washer,5/16 Flat 70 003-3505 SCREW,5/16-1.75,ALLEN DR,FH,BL
19 SM22146 Screw,5/16-18 X 1-1/4 Hex 71 002-0794 ASSY,HANDRAIL,RH,SM916
20 SM21247 Pulley,Alternator,Poly-V,Prest 72 003-3749 ASSY,TOP PANEL,W/DECAL,SM916
21 SM10860 BRACKET TRANSMISSION 7000PT 73 SM25859 PANEL,INS,LH,7000 PT,NLS GREY
22 SM22036 Nut,1/4-20 NC Nylon Insert 74 SM25858 PANEL,INS,RH,7000 PT,NLS GREY
23 SM22983 Wshr, Sholdr, .25 ID Nylon 75 SM24757 Rivet Plastic Perm 7000PT
24 SM20547 Bracket,Trans,Out 76 SM22086 Rivet,Panels, Weight Stack
25 SM22139 Screw,1/4-20 X 1/2 Self Tap 77 003-3750 ASSY,PANEL,MAIN,RH,W/DCL,SM916
26 SM22026 Screw, .250-20 NCx1.0 Hex HD 78 003-3484 ASSY,PANEL,MAIN,LH,SM916
27 SM10059 BRACE.TRANS. 79 SM25573 PANEL,BACK,NLS,Charcoal Grey
28 SM22038 Washer,1/4,Flat 80 003-3709 PANEL,BOTTOM,PRESSURE FRMD,SM916
29 SM22164 Screw, .250-20x1.25,Hex HD Cap 81 003-3489 BOTTLE HOLDER,SM916
30 SM22435 Grommet, .25 IDx .44 OD 82 SM40670 SCW,PH,W/LWSHR ,#1/4-20x.75
31 SM22037 Screw,Set 1/4-20 NC X 3/8 83 SM41187 PCBA, TELEMETRY HEART
32 SM23427 SPROCKET. DRIVE 84 SM41702 Assy,CBL,Telementry Heart Rate
33 SM22434 ASSY,SPEED REDUCER,7000 PT,SV 85 003-3625 ASSY,CONSOLE,SM9.16
34 SM20808 Pad,Trans,Rubber 86 003-3480 DECAL,CONSOLE TOP,SM916
35 SM25497 KIT,TRANSMISS,MOUNTNG HW,7000P 87 SM40803 Lens,C51 Console
36 SM20007 SPROCKET.IDLER 88 SM40802 Housing, Console, Front
37 SM22043 SCREW..500-13 NC X 2.0 HEX HD 89 SM40468 KEYPANEL,CNSL,GENERIC
38 SM24662 Pulley,Transmission,Poly-V 90 SM40826 NTR 7-18 DISPLAY PCBA
39 SM20202 Belt,Alternator,Poly-V (7000) 91 SM40820 Assembly, PCBA
40 SM26669 SCREW..500-13x4.50.HEX HD CAP 92 003-3688 (CS)ASSY,REAR HOUSING,C51
41 SM20114 Spacer, Alternator 93 003-3795 Assy, Console Cable SM916
42 SM22091 WASHER.1/2 SAE FLAT
43 SM22042 NUT.1/2-13 NC NYLON INSERT
95 SM21768 Assy,Main Power Harn,V2,7000
44 SM25498 (CS)KIT,BEARING PLATE,HW,7000P
96 003-3507 ASSY,HARNESS,TV/PWR,SM9.16
45 SM22848 AFTER 9/14/00 BEARING PLATE V2
97 SMQ19409-004 FLAT WASHER,BLK, .281 I.D.
46 SMQ36271-001 Foam,Pad
47 SM25862 (CS)KIT,PILLOW BLOCK,HW,7000PT
48 SM22427 SCREW.SET.SOCKET..250-28 X .25
49 SM20012 Bearing,Pillow Block
50 SM10037-03 BEARING.ADJUSTER.STEPMILL.
51 SM10205-03 LOWER SPRKT ASSY - 7000PT
52 SM23424-03 Wldmnt,Sprckt,Upper,Wrblk/Pwrc
SM9.16 STEPMILL, DOM (SM00140-001,-002,-004,-005)

003-3752 KIT,OM,SM916,NORTH AMERICA
895-0003 Power Supply,Global - (See note at right)
SM23853 TOOL FASTENER REMOVAL
SM9.16 STEPMILL, DOM (SM00140-001,-002,-004,-005)
NOT SHOWN ON DIAGRAM Order power cord for the country of use.
895-0010 - US/CAN AC line Cord Set
895-0011 - UK AC line Cord Set
895-0012 - AS/NZS AC line Cord Set
895-0013 - German AC line Cord Set
895-0014 - China AC line Cord Set