STAMOS S-WIGMA 200 PRO User manual

S-WIGMA 200 PRO UK
S-WIG 200 IGBT UK
USER MANUAL
expondo.de

32
04.03.2021
EN
USER MANUAL
EN
The operation manual must be read carefully.
The product must be recycled.
Satises requirements of applicable safety
standards
Use full body protective clothes.
ATTENTION! Wear protective gloves.
Safety goggles must be worn.
Protective footwear must be worn.
ATTENTION! Hot surface may cause burns.
ATTENTION! Risk of re or explosion.
ATTENTION! Harmful fumes, danger of
poisoning. Gases and vapours may be hazardous
to health. Welding gases and vapours are
released during welding. Inhaling these
substances may be hazardous to health.
Use a welding mask with appropriate lter
shading.
CAUTION! Harmful welding arc radiation.
Do not touch the parts that are under voltage/
power.
PLEASE NOTE! Drawings in this manual are for
illustration purposes only and in some details may
dier from the actual product.
The original operation manual is in German. Other
language versions are translations from German.
1. TECHNICAL SPECIFICATIONS
2. GENERAL DESCRIPTION
The user manual is designed to aid safe and troublefree
use. The product is designed and manufactured in
accordance with strict technical guidelines, using state of
the art technologies and components and in compliance
with the most stringent quality standards.
DO NOT USE THE DEVICE UNLESS YOU HAVE
THOROUGHLY READ AND UNDERSTOOD THE
PRESENT USER MANUAL.
To extend the shelf life of the device and to ensure
trouble free operation, use it and perform maintenance
tasks in accordance with this user manual. The
technical data and specications in this user manual
are current. The manufacturer reserves the right to
make changes associated with quality improvements.
Taking into account technological progress and noise
reduction opportunities, the device was designed
to reduce noise emission risk to the minimum.
3. SAFETY OF USE
3.1. GENERAL NOTES
• Take care of your own safety and the one of third parties
by reading and strictly following the instructions,
included in the operating manual of the device.
• Only qualied and skilled personnel can be allowed to
start, operate, maintain and repair the machine.
• The machine must never be operated contrary to its
intended purpose.
3.2. SECURITY GUIDELINES FOR WORK
THAT CONSTITUTES A FIRE HAZARD
Preparation of the building and premises
for work that constitutes a re hazard:
• removal of all ammable materials and waste from
rooms and premises where work will be carried out;
• moving any ammable objects and non-ammable
objects in ammable packages away to a safe distance;
• materials that cannot be removed must be
secured against e.g. welding spatter by covering
them with e.g. metal sheets, drywall, etc.;
• check if materials or ammable objects
in surrounding rooms require protection;
• seal with non-ammable materials any
openings in installation, ventilation,
etc. located near the place of work;
• secure electric cables, gas or installation
pipes covered with ammable insulation
against welding spatter if they are within the
range of work that constitutes a re hazard;
• check that the planned work will not be carried
out in rooms that were painted using ammable
substances or where other ammable substances
were used on the day of planned work.
SPARKS MAY CAUSE A FIRE
Sparks produced by welding can cause res, explosions
and burns on exposed skin. During welding, it is necessary
to wear welding gloves and protective clothing. Remove or
secure any ammable materials and substances from the
place of work. Do not weld sealed containers or tanks in
which ammable liquids were stored.
ATTENTION! Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in an electric shock, re and/
or serious injury or death.
Parameter description Parameter value
Product name WELDING MACHINE
Model S-WIG-
MA 200
PRO UK
S-WIG
200
IGBT UK
Voltage/Frequency [V~/Hz] 230/50
Rated input current [A} 16 (MMA)
15.7 (TIG)
No-load voltage [V] 59 (MMA/TIG)
MMA welding current [A] 10-180
TIG welding current [A] 10-200
Welding current at 20% duty
cycle [A])
180 (MMA)
Welding current at 35% duty
cycle [A]
200 (TIG)
Welding current at 60% duty
cycle [A]
103 (MMA)
152 (TIG)
Welding current at 100% duty
cycle [A]
80 (MMA)
118 (TIG)
• Use guards for the welding operation sites
in order to protect other people from the
blinding light radiation or projections.
• Always wear earplugs or another hearing protection
to protect against excessive noise and to avoid
spatter entering the ears.
• Bystanders should be warned to not look at the arc.
3.5. PROTECTION AGAINST ELECTRIC SHOCK
ELECTRIC SHOCK CAN BE LETHAL!
• The power cable must be connected to the nearest
socket and placed in a practical and secure position.
Positioning the cable negligently in the room and on
a surface which was not checked must be avoided, as
it can lead to electrocution or re.
• Touching electrically charged elements can cause
electrocution or serious burns.
• The electrical arc and the working area are electrically
charged during the power ow.
• The device’s input circuit and inner power circuit are
also under voltage charge when the power supply
is turned on.
• The elements under the voltage charge must not be
touched.
• Dry, insulated gloves without any holes and
protective clothing must be worn at all times.
• Insulation mats or other insulation layers, big enough
as not to allow for body contact with an object or the
oor, must be placed on the oor.
• The electrical arc must not be touched.
• Electrical power must be shut down prior to cleaning
or electrode replacement.
• It must be checked if the earthing cable is properly
connected or the pin is correctly connected to the
earthed socket. Incorrectly connecting the earthing
can cause life or health hazard.
• The power cables must be regularly checked for
damage or lack of insulation. Damaged cables must
be replaced. Negligent insulation repair can cause
death or serious injury.
• The device must be turned o when it is not in use.
• The cable mustn’t be wrapped around the body.
• A welded object must be properly grounded.
• Only equipment in good condition can be used.
• Damaged device elements must be repaired or
replaced. Safety belts must be used when working
at height.
• All ttings and safety elements must be stored in
one place.
• From the moment of turning on the release, the
handle end must be kept away from the body.
• The chassis ground must be mounted to the welded
element or as close to it as possible (e.g. to a work
table).
THE DEVICE CAN STILL BE UNDER VOLTAGE UPON
FEEDER DISCONNECTION!
• The voltage in the input capacitor must be checked
upon turning o the device and disconnecting it
from the power source. One must make sure that the
voltage value is equal to zero. Otherwise, the device
elements must not be touched.
3.6. GASES AND FUMES
PLEASE NOTE! GAS MAY BE LETHAL OR DANGEROUS
TO HUMAN HEALTH!
• Always keep a certain distance from the gas outlet
• When welding, ensure good ventilation. Avoid
inhaling the gas.
Such containers or tanks must be rinsed before welding
to remove ammable liquids. Do not weld in the vicinity
of ammable gas, vapours or liquids. Fire equipment
(blankets, dry powder extinguisher or extinguishing foam)
must be placed near the workplace in an easily visible and
reachable place.
A CYLINDER MAY EXPLODE
Use only approved gas cylinders and a properly working
reducer. The cylinder should be transported, stored and
placed in a vertical position. Protect the cylinders from heat
sources, tipping over and mechanical damage. Maintain all
gas installation elements: cylinder, hose, ttings, reducer in
good condition.
WELDED MATERIALS CAN CAUSE BURNS
Never touch the welded components with parts of your
body without protection. When touching and moving
welded material, always use welding gloves and tongs.
3.3. PREPARATION OF WELDING WORK SITE
WELDING OPERATIONS MAY CAUSE FIRE OR
EXPLOSION!
• Strictly follow the occupational health and safety
regulations applicable to welding operations and
make sure to provide appropriate re extinguishers
at the welding work site.
• Never carry out welding operations in ammable
places that pose the risk of material ignition.
• It is prohibited to weld in the presence of an
explosive mixture of combustible gases, vapours,
mists or dust with air.
• Remove all ammable materials within 12 meters
from the welding operations site and if removal is
not possible, cover ammable materials with re
retardant covering.
• Use safety measures against sparks and glowing
metal particles.
• Make sure that sparks or hot metal splinters do
not penetrate through the slots or openings in the
coverings, shields or protective screens.
• Do not weld tanks or barrels that contain or have
contained ammable substances. Do not weld in the
vicinity of such containers and barrels.
• Do not weld pressure vessels, pipes of pressurised
installations or pressure trays.
• Always ensure adequate ventilation.
• It is recommended to take a stable position prior to
welding.
3.4. PERSONAL PROTECTION EQUIPMENT
ELECTRIC ARC RADIATION CAN CAUSE DAMAGE TO
EYES AND SKIN!
• When welding, wear clean, oil stain free protective
clothing made of non-ammable and nonconductive
materials (leather, thick cotton), leather gloves, high
boots and protective hood.
• Before welding remove all ammable or explosive
items, such as propane butane lighters or matches.
• Use facial protection (helmet or shield) and eye
protection, with a lter featuring a shade level
matching the sight of the welder and the welding
current. The safety standards suggest colouring
No. 9 (minimum No. 8) for each current below 300
A. A lower shield colouring can be used if the arc is
covered by the workpiece.
• Always use approved safety glasses with side
protection under the helmet or any other cover.

54
04.03.2021
EN EN
5. DEVICE USE• Chemical substances (lubricants, solvents) must be
removed from the surfaces of welded objects as they
burn and emit toxic smokes under the inuence of
temperature.
• The welding of galvanised objects is permitted only
when ecient ventilation is provided with ltration
and access to fresh air. Zinc fumes are very toxic, an
intoxication symptom is the so-called zinc fever.
4. OPERATION
4.1. GENERAL NOTES
• The device must be applied according to its purpose,
with observance of OHS regulations and restrictions
resulting from data included in the rating plate (IP
level, operation cycle, supply voltage, etc.).
• The machine must not be opened as it will cause
warranty loss and, in addition, exploding. Unshielded
elements can cause serious injuries.
• The producer does not bear any responsibility for
technical changes in the device or material losses
caused by the introduction of the said changes.
• In case of incorrect device operation, contact the
service centre.
• Louvers must not be shielded – the welder must
be positioned at 30 cm distance from the objects
surrounding it.
• The welder must not be kept under your arm or near
your body.
• The machine must not be installed in rooms with
aggressive environments, high dustiness and near
devices with high electromagnetic eld emission.
4.2. DEVICE STORAGE
• The machine must be protected against water and
moisture.
• The welder must not be positioned on heated
surfaces.
• The device must be stored in a dry and clean room.
4.3 CONNECTING THE DEVICE
4.3.1 CONNECTING THE POWER
• The connection of the device must be performer by
a qualied person. In addition, a person with required
qualications should check if the earthing or electrical
installation with protection system is in line with the
safety regulations and if they operate correctly.
• The device must be placed near the work station.
• Connecting excessively long conduits to the machine
must be avoided.
• One-phase welders should be connected to the
socket tted with an earthing prong.
• Welders powered from a 3-Phase network are
delivered without a plug, the plug must be obtained
independently and installation should be assigned to
a qualied person.
PLEASE NOTE! THE DEVICE MAY ONLY BE USED UPON
CONNECTION TO AN INSTALLMENT WITH A PROPERLY
FUNCTIONING FUSE.
4.3.2 CONNECTING GAS
• Gas tanks must be placed far from the welded object
and be protected against falling.
• Gas connector of the welder must be connected with
the tank or gas installation by means of the correct
pipe and regulator with gas ow regulation. Please
note! Connection of line regulators to the tank and
the other way round is prohibited. Such a change can
result in regulator damage and serious injuries.
• Economical gas use extends the welding time.
12
11
10
9
8
7
6
5
4
3
No. Function and description
1. ERROR INDICATOR = The indicator lights in the
following two situations:
a) If the machine has malfunctioned and cannot
be operated.
b) If the cutting device has exceeded the
standard working time the protection mode is
initiated and the machine will stop functioning.
This means that the machine is now being cooled
in order to be able to restore temperature control
again after the device has overheated. Therefore
the machine is stopped. During this process, the
red warning light on the front panel lights up. In
this case it is not necessary to remove the power
plug from the socket. The ventilation system
may be left on in order to enhance the cooling
of the machine. When the red light goes dark,
this means that the temperature is now down to
the normal level and the unit can be put back
into operation.
2. Power on indicator
3. POSTFLOW TIME – Gas time ow post welding
adjustment knob 1~15s.
4. DOWNSLOPE – Downslope welding current
adjustment 1~10s.
5. Return lead socket
6. Welding lead socket.
7. Welding torch control socket
8. TIG gas socket
9. 2T/4T SWITCH:
2T – press this button on the burner to start the
metal welding process, release this button to end
this process.
4T – press this button on the burner to start the
metal welding process, releasing this button
does not end this process. Press and release this
button again to end the metal welding process.
10. TIG / MMA mode switch
11. Welding current adjustment knob
PLEASE NOTE: During the rst welding the user must
keep pressing the torch switch for a few seconds
until all air escapes.
• Set the welding current and make sure it is
appropriate for the selected type of welding.
• Bring the tungsten electrode 2 to 4 mm from the
workpiece. Press the torch button, you will hear the
arc ignite. The machine is ready for use.
• PLEASE NOTE: After welding is nished, argon will
still ow for a few seconds in order to protect the
weld area from cooling. The torch must be kept
close to the welding spot for some time after the arc
extinguishes.
1. Cap, long
2. Cap, short
3. Collet
4. Torch handle
5. Collet inside housing
6. Ceramic nozzle
TIG Torch
1
3
4
5
6
2
MMA METHOD
• Turn the main switch on the front panel to „On“, the
fan will start rotating.
• Make sure the TIG/ MMA switch is switched “down”
to MMA. Pulse change switch and gas ow knob will
not work.
• Set the welding current and make sure it is
appropriate for the selected type of welding.
5.1. PREPARING THE DEVICE FOR USE / DEVICE USE
Each unit is equipped with a main power cable, which
is responsible for providing current and voltage to the
device. If the device is connected to power which exceeds
the required voltage, or if the wrong phase is set, it may
lead to severe damage to the unit. This is not covered
by the warranty for the equipment and the user will be
responsible for such situations.
5.2. DEVICE USE
METHOD TIG
• Turn the main switch on the front panel to „On“, the
fan will start rotating.
• Open the argon cylinder valve, adjust the gas ow
volume making sure it is appropriately set for welding.
• Press the torch button, which will activate the solenoid
valve. You will hear the sound of the HF arc and at the
same time, argon will ow from the nozzle.
1. Set the switch (10) to TIG welding mode.
2. Connect the return lead to the correct socket, marked
with the number 5 on the diagram and tighten the
locking nut.
3. Then remove the cap and connect the welding lead to
the socket, marked with the number 6 on the diagram
and tighten the locking nut. Connect the remaining
leads to the socket marked with the number 7 on the
diagram – control socket and to the socket market
with the number 8 on the diagram – gas connection
socket.
4. Then connect the gas source to the connector on the
back of the machine.
5. Once the machine is correctly assembled, connect the
power lead and switch
1. Set the switch (10) to MMA welding mode.
2. Connect the return lead to the correct socket, marked
with the number 5 on the diagram and tighten the
locking nut.
3. Then connect the welding lead to the correct socket,
marked with the number 6 on the diagram and
tighten the locking nut.
ATTENTION! Polarization of the leads has to be
dierent! All polarisation information should be
shown on the packaging supplied by the electrode
manufacturer.
4. Once the machine is correctly assembled, connect the
power lead and switch it on.

76
04.03.2021
EN
WARNING: during welding, it is forbidden to pull the plug
or the cable that is being used. It may result in damage to
the unit and/or risk of death.
Advice for use:
• The temperature of environment must not be higher
than 40°C and the relative humidity should be less
than 90%.
• Avoid welding in direct sunlight and/or rain.
• Do not use the machine in environments containing
dust or corrosive gas.
• Avoid TIG welding in a strong wind.
• When the voltage, output current and machine
temperature exceed the nominal values, the unit will
automatically switch o. Current overload can cause
damage and destroy the machine.
• After exceeding the operating cycle, the unit will
stop working. When the main switch is in the “ON”
position and the machine overloads, the overload
indicator lights up (red LED). Do not pull the plug
from the power supply so that the fan can cool the
machine down. When the temperature drops, the
overload indicator turns o and you can continue
welding.
6. DISPOSING OF PACKAGING
The various items used for packaging (cardboard, plastic
straps, polyurethane foam) should be kept, so that the
device can be sent back to the service centre in the best
possible condition in case of any problems!
7. TRANSPORTATION AND STORAGE
Shaking, crashing and turning upside down of the device
should be prevented while it is transported. Store it in
a properly ventilated surrounding with dry air and without
any corrosive gas.
8. CLEANING AND MAINTENANCE
• Disconnect from electricity when cleaning
equipment.
• Use cleaner without corrosive substances to clean
surface.
• Dry all parts well after cleaning before the device is
used again.
• Store the unit in a dry, cool location, free from
moisture and direct exposure to sunlight.
• Regularly remove dust with dry and clean
compressed air.
9. REGULAR CONTROL OF THE DEVICE
Check regularly that the device doesn´t present any
damage. If there is any damage, please stop using the
device. Please contact your customer service to solve the
problem.
What to do in case of a problem?
Please contact your customer service and prepare following
information:
• Invoice number and serial number (the latter is to be
found on the technical plate on the device).
• If relevant, a picture of the damaged, broken or
defective part.
• It will be easier for your customer service clerk
to determine the source of the problem if you
give a detailed and precise description of the
matter. The more detailed your information, the
better the customer service will be able to help
you with your problem rapidly and eciently!
CAUTION: Never open the device without the authorization
of your customer service. This can lead to a loss of warranty!
NOTES

8
expondo.de
Hersteller an Verbraucher
Sehr geehrte Damen und Herren,
gebrauchte Elektro – und Elektronikgeräte dürfen gemäß europäischer Vorgaben [1] nicht zum unsortierten Siedlungsabfall
gegeben werden, sondern müssen getrennt erfasst werden. Das Symbol der Abfalltonne auf Rädern weist auf die Notwendigkeit
der getrennten Sammlung hin. Helfen auch Sie mit beim Umweltschutz. Sorgen Sie dafür, dieses Gerät, wenn Sie es nicht mehr
weiter nutzen wollen, in die hierfür vorgesehenen Systeme der Getrenntsammlung zu geben.
In Deutschland sind Sie gesetzlich [2] verpichtet, ein Altgerät einer vom unsortierten Siedlungsabfall getrennten Erfassung
zuzuführen. Die öffentlich – rechtlichen Entsorgungsträger (Kommunen) haben hierzu Sammelstellen eingerichtet, an denen
Altgeräte aus privaten Haushalten ihres Gebietes für Sie kostenfrei entgegengenommen werden. Möglicherweise holen die
rechtlichen Entsorgungsträger die Altgeräte auch bei den privaten Haushalten ab.
Bitte informieren Sie sich über Ihren lokalen Abfallkalender oder bei Ihrer Stadt – oder Gemeindeverwaltung über die in Ihrem
Gebiet zur Verfügung stehenden Möglichkeiten der Rückgabe oder Sammlung von Altgeräten.
[1] RICHTLINIE 2002/96/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES
ÜBER ELEKTRO – UND ELEKTRONIK – ALTGERÄTE
[2] Gesetz über das Inverkehrbringen, die Rücknahme und die umweltverträgliche Entsorgung
von Elektro – und Elektronikgeräten (Elektro – und Elektronikgerätegesetz – ElektroG).
Umwelt – und Entsorgungshinweise
For the disposal of the device please consider and act according to the national and local rules and regulations.
CONTACT
expondo Polska sp. z o.o. sp. k.
ul. Nowy Kisielin-Innowacyjna 7
66-002 Zielona Góra | Poland, EU
e-mail: [e-mail]