Stanley Dura-Glide 2000AG Series User manual

Dura-Glide™ 2000AG All-Glass Sliding Door
Installation Instructions
Quick-Reference Guide
203729
Rev. E, 11/20/2018
Prohibition on Copying
Any unauthorized reproduction, disclosure or distribution of copies by any person of any
portion of this work may be a violation of copyright law of the United States of America
and other countries, could result in the awarding of statutory damages of up to $250,000
(17 USC 504) for infringement, and may result in further civil and criminal penalties. All
rights reserved.
Stanley Access Technologies
Quick-Reference Guide

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 1 of 18
Stanley Access Technologies
Quick-Reference Guide TABLE OF CONTENTS
1. PURPOSE...................................................................................................................................................... 2
1.1 Discussion.................................................................................................................................................... 2
1.2 Applicability................................................................................................................................................ 2
2. PREREQUISITES......................................................................................................................................... 3
3. INSTALLATION INSTRUCTIONS ............................................................................................................ 4
3.1 Installing the Header and Jambs..................................................................................................................4
3.2 Installing the Top and Bottom Rails onto the Glass Panel .......................................................................... 4
3.3 Installing the O-Panel Breakout Switch ......................................................................................................5
3.4 Installing the Lag Bolts................................................................................................................................ 6
3.5 Installing the O-Panel(s).............................................................................................................................. 6
3.6 Installing the SX Panel(s)............................................................................................................................ 7
3.7 Installing the Weatherstripping.................................................................................................................... 9
3.8 Adjusting the SX Panels............................................................................................................................ 10
3.9 Adjusting Belt Tension.............................................................................................................................. 11
3.10 Adjusting the Full-Open Bumper Stops ..................................................................................................12
3.11 Adjusting the SX Panel Emergency Egress Breakout Detents................................................................12
3.12 Adjusting the SX Panel Sag..................................................................................................................... 14
3.13 Wiring the Doorway Holding Beams...................................................................................................... 14
3.14 Installing the SU-100 Motion Sensors..................................................................................................... 15
3.15 Closing Out.............................................................................................................................................. 15
3.16 Replacement Parts ................................................................................................................................... 15
Attachments
Attachment 1, Documents, Definitions, Special Tools, Equipment, Materials, and Consumables ....................16
Attachment 2, Glass Panel Specifications........................................................................................................... 17
Attachment 3, Replacement Parts....................................................................................................................... 18

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 2 of 18
1. PURPOSE
1.1 Discussion
This manual provides installation instructions for the Stanley Dura-Glide 2000AG Series sliding
door system. The AG Series features all-glass SX- and O-panels. The package includes a
breakout feature and the items shown in Figure 1.
1.2 Applicability
This manual is applicable to the Stanley Dura-Glide 2000AG Series sliding door system. This
manual does not cover retrofit of an existing door system.
Figure 1. All-Glass Door

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 3 of 18
2. PREREQUISITES
2.1 Electrical power to the door has been deenergized before performing installation or maintenance.
2.2 Protective barrier (caution/warning tape) has been set up to prevent unauthorized access to work
area.
2.3 The area has been cleared of all obstructions.
2.4 Attachment 1 has been reviewed for the following:
•Definitions of the terms used in this procedure
•A listing of the documents, special tools and equipment, materials, and consumables used in
this procedure.
2.5 Attachment 3 replacement parts list has been reviewed.

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 4 of 18
3. INSTALLATION INSTRUCTIONS
NOTE
These instructions are intended to supplement the other installation instructions supplied with this package.
3.1 Installing the Header and Jambs
3.1.1 Refer to Stanley Access Technologies document No. 203590, “Dura-Glide2000
Installation Manual,” and INSTALL the header and jambs.
3.2 Installing the Top and Bottom Rails onto the Glass Panel
WARNING
To prevent injury, two people are required to lift and handle the glass panels.
To prevent damage to the glass panels from scratching, saw horse working surfaces should be protected
with carpeting or some other soft material.
NOTE
The instructions for installing the top and bottom rails onto the glass are the same for the O panels and SX
panels.
3.2.1 Refer to Figure 2, and carefully POSITION glass panel onto saw horses.
3.2.2 INSTALL rubber gasket onto top of glass panel, and ENSURE the following:
•Rubber gasket is centered along the width of the glass.
•Rubber gasket is fully seated against the top of the glass.
•Tech Tip: Use painter’s tape to keep rubber gasket in place.
3.2.3 With flat side of wedge facing upward, SLIDE wedge into side of rail.
3.2.4 SLIDE plate into side of rail.
3.2.5 With flat side of rail facing upward, POSITION rail over rubber gasket and glass
panel.
3.2.6 INSTALL, but do not tighten ¼ -20 X 5/8″cap screws into bottom of rail and plate.
3.2.7 ALIGN rail onto glass so that the leading edge of the glass butts against the end cap.
3.2.8 While pushing rail down and toward bottom edge of glass, evenly TORQUE ¼ -20 X
5/8″ cap screws to 80 in-lbs. REMOVE or TRIM painter’s tape as needed.
3.2.9 REPEAT Section 3.2 for each rail on O and SX panels.

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 5 of 18
3.3 Installing the O-Panel Breakout Switch
3.3.1 Refer to Stanley Access Technologies document No. 203590, “Dura-Glide2000
Installation Manual,” and INSTALL the O-panel breakout switch.
Figure 2. Installing the Rails onto the Glass Panel
FLAT SIDE OF TOP
RAIL FACING UP
FLAT SIDE OF BOTTOM
RAIL FACING UP
PUSH
EVENLY TORQUE CAP
SCREWS TO 80 IN-LBS
PUSH
GLASS PANEL
PUSH
PUSH
EVENLY TORQUE CAP
SCREWS TO 80 IN-LBS
AG010
RUBBER
GASKET
WEDGE
BOTTOM RAIL
PLATE
1/4-20 X 5/8" CAP SCREW
(EVENLY TORQUE TO 80 IN-LBS)
SEE DETAIL A
DETAIL A: RAIL ATTACHMENT

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 6 of 18
3.4 Installing the Lag Bolts
3.4.1 Refer to Figure 3 and, using a plumb bob from the header, MARK the locations for the
two O panel lag bolts. Note the two block mounting options shown in Figure 3.1.
3.4.2 INSTALL the two 3/8″X 2″expansion shields.
3.4.3 INSTALL the two 3/8″X 2″lag bolts.
3.5 Installing the O-Panel(s)
3.5.1 Refer to Section 3.2, and INSTALL top and bottom rails onto O panel glass.
3.5.2 Refer to Figure 3, and INSTALL O-panel pressure-sensitive pile on trailing glass pane.
3.5.3 Refer to Stanley Access Technologies document No. 203590, “Dura-Glide2000
Installation Manual,” and INSTALL the O-panel(s).

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 7 of 18
3.6 Installing the SX Panel(s)
3.6.1 Refer to Section 3.2, and INSTALL top and bottom rails onto SX panel glass.
3.6.2 Figure 4, and INSTALL the Door holder assembly as follows:
a. Using the supplied ¼″-20 X 2″socket head capscrews and tapped holes, SECURE
damper assembly to top rail of door panel.
b. Using the supplied ¼″-20 X 1″socket head capscrews, SECURE door holder
assembly to header.
3.6.3 Refer to Figure 5, and LOOSEN the nuts securing the load wheels and anti-riser
wheels to the hanger.
Figure 4. Installing the Door Holder Assembly

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 8 of 18
3.6.4 Using an Allen wrench SET the load wheels to the midrange of travel position in the
hanger. In this position, the top of the load wheel is 1/16 ″below the top of the hanger.
3.6.5 SET the anti-riser wheels so that the top of each wheel is flush with the top of the
hanger.
3.6.6 TIGHTEN the nuts securing the load wheels and anti-riser wheels to the hanger.
3.6.7 Refer to Figure 6, and INSTALL the bottom guide to the SX panel bottom rail.
WARNING
Whenever the door anti-riser wheels are not set, there is a possibility that the panel could fall off the hanger
track. Use extreme caution when handling the panels.
3.6.8 Refer to Figure 7, and INSERT the SX panel bottom guide into the O panel bottom
rail.
3.6.9 Carefully LIFT the SX panel and POSITION the panel onto the header track.
3.6.10 SET the anti-riser wheels so that there is a 1/64″to 1/32″gap between the top of each
wheel and the track.
3.6.11 REPEAT Section 3.6 for the opposite SX panel.
Figure 5. Setting the Load Wheels and Anti-Riser Wheels

203729
Rev. E, 11/20/18
© 2018, THE STANLEY WORKS. ALL RIGHTS RESERVED. 9 of 18
3.7 Installing the Weatherstripping
3.7.1 CLEAN edges of the O & SX panels using glass cleaner. CLEAN exterior surface of
the lead SX shoes & trail edge O shoes.
3.7.2 Refer to Figure 7 and PRESS pressure-sensative gray pile with clear PVC housing
onto the leading edges of the SX panels. Peel the adhesive liner from the inner
channel as needed.
3.7.3 Refer to Figure 7 and PRESS pressure-sensative gray pile with clear PVC housing
onto the trailing edges of the O panels. Peel the adhesive liner from the inner channel
as needed.
3.7.4 With brush facing the exterior of the building, INSTALL 90° clear extrusion with
weatherstripping onto leading edge of O panels.
3.7.5 With brush facing the interiorof the building, INSTALL 90° clear extrusion with
weatherstripping onto trailing edge of SX panels.
3.7.6 Locate the gray self-adhesive pile from the hardware kit and cut to length. Peel the
self-adhesive backing and PRESS on the pile to the lead edges of the SX shoes.
ALIGN the pile so it contacts each other when the panels are in the closed position.
ENSURE the pile does not prevent the panels from closing properly.
Figure 6. Hanging the SX Panel on the Header Track