
TABLE OF CONTENTS
SECTION 5 MAINTENANCE continued
Lubrication...................................................................................................................................5-9
Bolt Torque Guidelines ................................................................................................................5-10
Metric Capscrew Size Guide ......................................................................................................5-10
Torque Values for Metric Fasteners............................................................................................. 5-11
Slide Screw Maintenance ........................................................................................................... 5-12
Blade Removal............................................................................................................................5-14
Blade Bolt Torque Specifications.................................................................................................5-15
Torque Values for Blade Bolts......................................................................................................5-15
Guide Blade Shimming and Rotation..........................................................................................5-16
Cutting Blade Rotation Procedure .............................................................................................. 5-17
Weld-in Tip Cutting Blade Rotation Procedure............................................................................5-21
Cutting Blade Shimming.............................................................................................................5-22
General Guidelines for Build-up and Hardsurfacing ....................................................................5-23
Build-up Recommendations .......................................................................................................5-24
Hardsurfacing Recommendations ..............................................................................................5-24
Critical Wear Areas......................................................................................................................5-26
Upper Shear Build-up and Hardsurfacing....................................................................................5-27
Weld-in Tip Maintenance ............................................................................................................5-28
Weld-in Tip Replacement ............................................................................................................5-30
Front Wear Plate Replacement ...................................................................................................5-32
Lower Wear Plate Replacement .................................................................................................5-33
Lower Shear Build-up and Hardsurfacing....................................................................................5-34
Hydraulic System Maintenance ..................................................................................................5-37
Flange Type Hose Fittings...........................................................................................................5-37
Torque Values for Four-Bolt Flange Fittings .................................................................................5-38
Applying Split Flange Clamps .....................................................................................................5-39
Cylinder Gap Check ....................................................................................................................5-40
Hydraulic Schematic- Standard Rotating Shears......................................................................... 5-41
Hydraulic Schematic- Standard Non-rotating Shears ..................................................................5-41
Speed Valve Adjustment.............................................................................................................5-42
Decal Maintenance.....................................................................................................................5-54
SECTION 6 ROTATOR MAINTENANCE
Major Components of Typical Rotation Systems ........................................................................6-2
The Rotator .................................................................................................................................6-3
Bolt Torque..................................................................................................................................6-3
Torque Values for Turntable Bolts ................................................................................................6-3
Torque Values for Rotation Assembly Bolts.................................................................................6-3
Planetary Gearbox Lubrication (if equipped) ...............................................................................6-4
Lubricant Change-out Procedure................................................................................................6-4
Planetary Gearbox Lubricants.....................................................................................................6-5
Synthetic Specification ...............................................................................................................6-5
Gearbox Fill Capacities ...............................................................................................................6-5
Turntable Bearing ........................................................................................................................6-6
Turntable Bearing Lubricants.......................................................................................................6-6
Hydraulic Requirements .............................................................................................................6-7
Rotation Control Valve Manifold..................................................................................................6-7
Case Drain ..................................................................................................................................6-7