Stanley NeoBolt 71213-05500 User manual

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InstructionManual
OriginalInstruction
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SmallerDiameterNeoBolt®Fasteners
InstallationEquipment(3/16”1/4”5/16”3/8”)
NoseEquipment,PlacingToolsandToolPowerUnits

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2
SafetyInstructions
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Thistechnicaldatasheetmustbereadwithparticularattentiontothesafetyrulesandoperatinginstructionslistedin
theGenesis®nG3LB,73200and07287ToolInstructionManuals,byanypersonfittingoroperatingtheNeoBoltInstallation
Equipment.
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AVDEL®RECOMMENDSTHATONLYAVDEL®HYDRAULICPOWERUNITSBEUSEDTODRIVEAVDEL®07287
INSTALLATIONTOOLS,ASOTHERMAKESOFHYDRAULICPOWERUNITSANDTOOLINGMAYNOTOPERATEAT
THESAFEDESIGNEDWORKINGPRESSURES.
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ENSURETHATTHEREISADEQUATECLEARANCEFORTHETOOLOPERATOR'SHANDSBEFOREPROCEEDING.
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DONOTABUSETHETOOLBYDROPPINGORUSINGITASAHAMMER.
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AVOIDCONTAMINATIONOFTHENOSEEQUIPMENTASTHISMAYCAUSEACCELERATEDWEARORCLOGGING
WHICHMAYJAMTHETOOL.
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3
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Specification
IntentofUse
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TheNeoBoltInstallationEquipment,comprisingNeoBoltnoseequipment,andeithernG3LB,73200or07287tools,is
designedforplacingthesmallerfourdiametersofAvdel®NeoBoltstructuralfastenersonly.
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Thisdocumentisconcernedwiththespecification,set‐upandoperatinginstructionsspecifictothesmalldiameterNeoBolt
InstallationEquipment.TheInstructionManualsforthenG3LB,73200or07287toolsmustbereferredtoforfulldetailsofthe
placingtoolspecification,operatinginstructions,servicingandroutinemaintenance.
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ThecorrectplacingtoolandnoseassemblymustbeselectedforeachNeoBoltfastenersize.Thetablebelowprovidesafull
listofnoseassembliesandplacingtoolsrequiredandshouldbeusedtoselectthecorrectplacingequipment.
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NEOBOLTNOSEASSEMBLYPLACINGTOOL
SIZEPARTNUMBERDIM.'A'DIM.'B'MODELPARTNUMBERINSTRUCTIONMANUAL(S)
3/16"71213‐0550060.930.5nG3LB71256‐0200007900‐01067&07900‐00930
1/4"71213‐0680060.930.5nG3LB71256‐0200007900‐01067&07900‐00930
5/16"73200‐05000101.526.97320073200‐0200007900‐01033
3/8"73200‐05100100.540.00728707287‐0020007900‐00918
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Refertotheillustrationonpage4fortheidentificationofthenoseassemblydimensions‘A’and‘B’.
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IMPORTANT‐THENOSEASSEMBLIES,HANDTOOLSANDPOWERUNITSMUSTBEUSEDINACCORDANCEWITH
THESAFETYRULESANDOPERATINGINSTRUCTIONSCONTAINEDWITHINTHISDOCUMENTANDINTHEHANDTOOL
ANDPOWERUNITINSTRUCTIONMANUALS.
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THEPLACINGOFFASTENERSNOTINCLUDEDINTHISDATASHEETCOULDHAVEADETRIMENTALIMPACTONTHE
WORKINGLIFEOFTHETOOL,POWERUNITANDNOSEASSEMBLIESANDCOULDINVALIDATETHEWARRANTY.
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4
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
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     71256‐02000toolfor3/16”and¼”NeoBolt 
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 
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 73200‐02000toolfor5/16”NeoBolt   07287‐00200toolfor3/8”NeoBolt
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Refertothetableonpage3forthenoseassemblydimensions‘A’and‘B’.

5
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NoseEquipment
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IMPORTANT–ENSURETHEHANDTOOLORPOWERUNITCOMPRESSEDAIRSUPPLYISDISCONNECTEDBEFORE
FITTINGORREMOVINGTHENOSEASSEMBLY
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DetailsofthecomponentswithineachNeoBoltnoseassemblyareprovidedinthetablesandillustrationsbelow.
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ForNeoBoltfastenersizes3/16”and1/4”
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NEOBOLT
SIZE
NOSE
ASSEMBLY
123
ANVILCOLLETADAPTOR
PARTNUMBERPARTNO.QTYPARTNO.QTYPARTNO.QTY
3/16"71213‐0550071213‐05501171213‐05502171233‐202011
1/4"71213‐0680071213‐06801171213‐06802171233‐202011
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FittingInstructions
Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.Noseassembliesshouldonly
befittedtonG3LBtools(PartNo.71256‐02000).
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LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.
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ScrewAdaptor3ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthread.
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ScrewCollet2fullyontotheplacingtoolpistonroduntilitcontactstheendfaceofthetoolpiston.
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UnscrewAdaptor3untilitcontactstheendfaceoftheCollet2andthentightenthetwotogetherusingspannersonthe
flatsofeachpart.
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SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilBore.Someforcewillberequiredtodo
thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha
thickrag.OncetheColletiswithintheAnvil,screwthethreadedendoftheAnvil2intotheplacingtoolheadandtighten
withaspanner.
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RemovaloftheAnvil1andCollet2isthereverseprocedure.
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6
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ForNeoBoltfastenersizes5/16”
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NEOBOLT
SIZE
NOSE
ASSEMBLY
12
ANVILCOLLET
PARTNUMBERPARTNO.QTYPARTNO.QTY
5/16"73200‐0500073200‐05001173200‐050021
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FittingInstructions
Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheRetainingNut3
(PartNo.73200‐02042)andAdaptorRing4(PartNo.73200‐02043)arepartsoftheplacingtool5&6(PartNo.73200‐02000).
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ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are
providedwitheachnoseassembly.Itisrecommendedthatthe2mmthickring(PartNo.73200‐05004)isusedfortheinitial
assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.
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OptionalSpacerRings
maybefittedhere.
73200‐05003(1mm)and
73200‐05004(2mm).

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LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.
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CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe
threadedregion.
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FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.
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ScrewCollet2fullyontotheplacingtoolpistonrodandlightlytightenusingaspannerontheflatsofCollet2.
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SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo
thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha
thickrag.
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OncethelugsoftheAnvil1arerestingagainsttheendofthetoolhead,slidetheAdaptorRing4,withitscut‐outsfacing
thetool,overtheAnvil1andalignsothattheColletlugsengagewiththecut‐outsintheAdaptorRing4.
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ScrewtheRetainingNut3ontothethreadedendoftheplacingtoolheadandtightenwithaspanner.
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CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly
largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout4mmfromthefront
faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners
closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet
protrusionistoogreat,reducethespacerthickness.
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RemovaloftheAnvil1andCollet2isthereverseprocedure.
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ForNeoBoltfastenersizes3/8”
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NEOBOLT
SIZE
NOSE
ASSEMBLY
12
ANVILCOLLET
PARTNUMBERPARTNO.QTYPARTNO.QTY
3/8"73200‐0510073200‐05101173200‐051021
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8
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FittingInstructions
Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheHeadExtension
assembly3(PartNo.07220‐01500)ispartoftheplacingtool(PartNo.07287‐00200).
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ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are
providedwitheachnoseassembly.Itisrecommendedthatthe1mmthickring(PartNo.73200‐05003)isusedfortheinitial
assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.

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LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.
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CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe
threadedregion.
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FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.
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ScrewCollet2ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthreadandlightlytightenusinga
spannerontheflatsofCollet2.
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PullandthenrotatethesprungoutersleeveoftheHeadExtensionassembly3sothatitrevealstwoopencut‐outs.

SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo
thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha
thickrag.

AlignthelugsoftheAnvil1withthecut‐outsintheHeadExtensionassembly3andpushintowardsthetooltofully
engagethelugsinthecut‐outs.ThenrotatetheAnvil1byapproximatelyhalfaturn.

RotatetheoutersleeveoftheHeadExtensionassembly3sothatitspringsbackintotheclosedpositiontoretainthe
Anvil1andcoversthecut‐outs.



OptionalSpacerRings
maybefittedhere.
73200‐05003(1mm)and
73200‐05004(2mm).

9

CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly
largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout5mmfromthefront
faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners
closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet
protrusionistoogreat,reducethespacerthickness.

RemovaloftheAnvil1andCollet2isthereverseprocedure.






ServicingInstructions

Noseassembliesshouldbeservicedatweeklyintervals.Youshouldholdsomestockofallinternalcomponentsofthe
noseassemblyastheywillneedregularreplacement.

Removethenoseassemblyusingthereverseproceduretothe‘FittingInstructions’.

Anywornordamagedpartshouldbereplaced.

CleanandcheckwearontheCollet2jawsandtheAnvil1bore.

Cleanandinspectcomponents,renewingwornordamageditems.

Re‐assembleaccordingtothe‘FittingInstructions’.



10

PuttingIntoService
PreparationforUse

IMPORTANT–READTHEAPPROPRIATEPLACINGTOOLMANUALCAREFULLYBEFOREPUTTINGINTOSERVICE.
PERSONALINJURYORDAMAGETOEQUIPMENTMAYOCCURWITHOUTCORRECTAIRINLETPRESSURES.THE
REGULATEDAIRPRESSURESMUSTNOTEXCEEDTHOSEPRESSURESLISTEDINTHEPLACINGTOOL
SPECIFICATIONFORTHESPECIFICSIZEOFFASTENER.
IMPORTANT–BEFOREPUTTINGTHETOOLINTOSERVICE:

(nG3LBand73200tools)ENSURETHATASUITABLEAIRPRESSUREREGULATORISFITTEDIN‐LINEWITHTHE
PLACINGTOOL,THATTHEPRESSUREADJUSTMENTISREADILYACCESSIBLE,ANDTHATAPRESSUREDIAL
GAUGEORREADOUTISCLEARLYVISIBLEFORSETTING.

(07287tools)ENSURETHATTHEINTERNALAIRPRESSUREREGULATORISSETTOTHERECOMMENDED
PRESSUREANDTHATTHEAIRSUPPLYCANDELIVERSUFFICIENTFLOWRATETOTHETOOL.




PressureSettings
CAUTION‐CORRECTAIRPRESSURESAREIMPORTANTFORPROPERFUNCTIONOFTHEINSTALLATIONTOOLAND
FORCORRECTINSTALLATIONOFTHENeoBoltFASTENER.

ForcorrectinstallationofNeoBoltfastenerstheairpressureforthespecifiedplacingtoolmustbesetasstatedinthetable
below.


NEOBOLTPLACINGTOOLAIRPRESSURE
SETTING(bar)
SIZEMODELPARTNUMBER
3/16"nG3LB71256‐020003.0
1/4"nG3LB71256‐020005.2
5/16"7320073200‐020003.6
3/8"0728707287‐002004.0


AIRPRESSURESETTINGSLOWERTHANTHOSESTATEDABOVEWILLNOTFULLYSWAGETHENEOBOLTCOLLAR,
LEADINGTOLOWERTHANSPECIFIEDPERFORMANCEFORTHEFASTENER.

AIRPRESSURESETTINGSHIGHERTHANTHOSESTATEDABOVEMAYCAUSEFAILUREOFTHENEOBOLTPIN
DURINGINSTALLATIONANDWILLALSOREDUCEDTHELIFEOFTHENOSEEQUIPMENT.

EnsureOperatorswhohaveaccesstothepressureregulationarefamiliarwiththecorrectsettings.








11


PuttingIntoService
OperatingInstructions


CheckingtheJointsforNeoBoltfasteners

Measureandensurethatthetotaljointthicknesses(thecombinationofthethicknessofallthelayersinalljointsto
befastened)fallwithinthegriprangespecifiedfortheNeoBoltfastener.RefertotheNeoBoltdatasheetorSales
Drawing.Tohelpwithidentification,eachNeoBoltpinhasthegriplengthcodeembossedonthepinhead.

Checkapplicationandremoveexcessivegapsbetweenthelayersofthejoint.Gapsmaybeduetojointlayersbeing
bentordistorted.Thegapisexcessiveifitisnotpossibletoscrewthecollarfit‐uptabontothepinfit‐upthreadby
atleasthalfaturn.Additionalclampingofthejointmaybenecessarytoavoidexcessivegaps.

Measureandensurethattheholediametersfallwithinthespecifiedrange.Ensurethatholesarealignedinthe
differentlayers.Donotforcepinsintopoorlyalignedholesasthiscandamagethepinsurfaceandfit‐upthread.If
necessaryincreaseholesizesuptothemaximumspecifieddiametertoeasepininsertion.



ToInstallNeoBoltfasteners

PutNeoBoltpintailintoholeandpushfullythroughthejointlayers.

FitNeoBoltcollaroverthepintail(theflangedendofthecollarmustbeclosesttotheworkpiece)androtate
clockwisetoengagethecollarontothepinfit‐upthreadbyatleasthalfaturn.

PushtheColletfullyoverthepinpullingtailuntilColletfullycoversthepullinggrooveontheNeoBoltpin.The
placingtoolmustbeheldperpendicular(90°)totheworkpiecesurface.

Depressandholdthetooltriggerswitchtostarttheinstallationcycle.TheColletwillgriptheNeoBoltpintailand
pulltheAnvilupagainstthecollar.

ContinuetoholdthetriggerdownuntilthecollarisfullyswagedandtheforwardmotionoftheAnvilstopsagainst
thecollarflange.

Releasethetrigger.TheplacingtoolpistonandColletwillthenreturntopushtheAnvilofftheinstalledcollarand
releasethepintailfromtheCollet.

OncetheinstalledfastenerhasbeenejectedfromtheAnvil,theplacingtool,noseassemblyandpumpunitare
readyforthenextinstallation.



CAUTION–DONOTRELEASETHETRIGGERUNTILTHEPLACINGTOOLPULLCYCLEISCOMPLETE.RELEASINGTHE
TRIGGERBEFORETHISPOINTWILLRESULTINANINCORRECTLYPLACEDANDPARTIALLYINSTALLEDNEOBOLT
FASTENER.










12


VisualInspectionofInstalledNeoBoltfasteners

TheraisedradialbarsontheinstalledNeoBoltcollarflangeshouldshownsignsofhavingbeenflattenedbythe
frontfaceoftheswagingAnvil(seebelow).

Thepintailshouldnotbegreatlydistorted,breakorshearoff.Someminormarkingofthebearingsurfaceinthe
pullgrooveishowevernormal.






 



GeneralAdviceforInstallingNeoBoltfasteners

WheninstallingmultipleNeoBoltfasteners,fitallthecollarsontothepinspriortousingtheplacingtool.

Avoiddroppingthetoolastheimpactcandamagetheendofthecolletorallowdirtandgrittoclogandwearout
thenoseequipmentprematurely.






13





FindyourclosestSTANLEYEngineeredFasteninglocationonwww.StanleyEngineeredFastening.com/contact

Foranauthorizeddistributornearbypleasecheckwww.StanleyEngineeredFastening.com/econtact/distributors
Manual No. Issue Change Note No.
07900-01071 A 15/076


www.StanleyEngineeredFastening.com
© 2015 Stanley Black & Decker, Inc., Rev. 04.2015
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