Stanley Neobolt 71213-05500 User manual

 1



InstructionManual

OriginalInstruction



SmallerDiameterNeoBolt®Fasteners

InstallationEquipment(3/16”1/4”5/16”3/8”)

NoseEquipment,PlacingToolsandToolPowerUnits



SafetyInstructions



Thistechnicaldatasheetmustbereadwithparticularattentiontothesafetyrulesandoperatinginstructionslistedin

theGenesis®nG3LB,73200and07287ToolInstructionManuals,byanypersonfittingoroperatingtheNeoBoltInstallation

Equipment.



AVDEL®RECOMMENDSTHATONLYAVDEL®HYDRAULICPOWERUNITSBEUSEDTODRIVEAVDEL®07287

INSTALLATIONTOOLS,ASOTHERMAKESOFHYDRAULICPOWERUNITSANDTOOLINGMAYNOTOPERATEAT

THESAFEDESIGNEDWORKINGPRESSURES.



ENSURETHATTHEREISADEQUATECLEARANCEFORTHETOOLOPERATOR'SHANDSBEFOREPROCEEDING.



DONOTABUSETHETOOLBYDROPPINGORUSINGITASAHAMMER.



AVOIDCONTAMINATIONOFTHENOSEEQUIPMENTASTHISMAYCAUSEACCELERATEDWEARORCLOGGING

WHICHMAYJAMTHETOOL.

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3

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Specification

IntentofUse

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TheNeoBoltInstallationEquipment,comprisingNeoBoltnoseequipment,andeithernG3LB,73200or07287tools,is

designedforplacingthesmallerfourdiametersofAvdel®NeoBoltstructuralfastenersonly.



Thisdocumentisconcernedwiththespecification,set‐upandoperatinginstructionsspecifictothesmalldiameterNeoBolt

InstallationEquipment.TheInstructionManualsforthenG3LB,73200or07287toolsmustbereferredtoforfulldetailsofthe

placingtoolspecification,operatinginstructions,servicingandroutinemaintenance.



ThecorrectplacingtoolandnoseassemblymustbeselectedforeachNeoBoltfastenersize.Thetablebelowprovidesafull

listofnoseassembliesandplacingtoolsrequiredandshouldbeusedtoselectthecorrectplacingequipment.



NEOBOLTNOSEASSEMBLYPLACINGTOOL

SIZEPARTNUMBERDIM.'A'DIM.'B'MODELPARTNUMBERINSTRUCTIONMANUAL(S)

3/16"71213‐0550060.930.5nG3LB71256‐0200007900‐01067&07900‐00930

1/4"71213‐0680060.930.5nG3LB71256‐0200007900‐01067&07900‐00930

5/16"73200‐05000101.526.97320073200‐0200007900‐01033

3/8"73200‐05100100.540.00728707287‐0020007900‐00918



Refertotheillustrationonpage4fortheidentificationofthenoseassemblydimensions‘A’and‘B’.



IMPORTANT‐THENOSEASSEMBLIES,HANDTOOLSANDPOWERUNITSMUSTBEUSEDINACCORDANCEWITH

THESAFETYRULESANDOPERATINGINSTRUCTIONSCONTAINEDWITHINTHISDOCUMENTANDINTHEHANDTOOL

ANDPOWERUNITINSTRUCTIONMANUALS.



THEPLACINGOFFASTENERSNOTINCLUDEDINTHISDATASHEETCOULDHAVEADETRIMENTALIMPACTONTHE

WORKINGLIFEOFTHETOOL,POWERUNITANDNOSEASSEMBLIESANDCOULDINVALIDATETHEWARRANTY.







     71256‐02000toolfor3/16”and¼”NeoBolt 





 



 73200‐02000toolfor5/16”NeoBolt   07287‐00200toolfor3/8”NeoBolt



Refertothetableonpage3forthenoseassemblydimensions‘A’and‘B’.

5

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NoseEquipment

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IMPORTANT–ENSURETHEHANDTOOLORPOWERUNITCOMPRESSEDAIRSUPPLYISDISCONNECTEDBEFORE

FITTINGORREMOVINGTHENOSEASSEMBLY

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DetailsofthecomponentswithineachNeoBoltnoseassemblyareprovidedinthetablesandillustrationsbelow.



ForNeoBoltfastenersizes3/16”and1/4”



NEOBOLT

SIZE

NOSE

ASSEMBLY

123

ANVILCOLLETADAPTOR

PARTNUMBERPARTNO.QTYPARTNO.QTYPARTNO.QTY

3/16"71213‐0550071213‐05501171213‐05502171233‐202011

1/4"71213‐0680071213‐06801171213‐06802171233‐202011



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.Noseassembliesshouldonly

befittedtonG3LBtools(PartNo.71256‐02000).



LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



ScrewAdaptor3ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthread.



ScrewCollet2fullyontotheplacingtoolpistonroduntilitcontactstheendfaceofthetoolpiston.



UnscrewAdaptor3untilitcontactstheendfaceoftheCollet2andthentightenthetwotogetherusingspannersonthe

flatsofeachpart.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilBore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.OncetheColletiswithintheAnvil,screwthethreadedendoftheAnvil2intotheplacingtoolheadandtighten

withaspanner.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ForNeoBoltfastenersizes5/16”



NEOBOLT

SIZE

NOSE

ASSEMBLY

12

ANVILCOLLET

PARTNUMBERPARTNO.QTYPARTNO.QTY

5/16"73200‐0500073200‐05001173200‐050021



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheRetainingNut3

(PartNo.73200‐02042)andAdaptorRing4(PartNo.73200‐02043)arepartsoftheplacingtool5&6(PartNo.73200‐02000).



ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are

providedwitheachnoseassembly.Itisrecommendedthatthe2mmthickring(PartNo.73200‐05004)isusedfortheinitial

assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.



OptionalSpacerRings

maybefittedhere.

73200‐05003(1mm)and

73200‐05004(2mm).

7



LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe

threadedregion.



FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.



ScrewCollet2fullyontotheplacingtoolpistonrodandlightlytightenusingaspannerontheflatsofCollet2.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.



OncethelugsoftheAnvil1arerestingagainsttheendofthetoolhead,slidetheAdaptorRing4,withitscut‐outsfacing

thetool,overtheAnvil1andalignsothattheColletlugsengagewiththecut‐outsintheAdaptorRing4.



ScrewtheRetainingNut3ontothethreadedendoftheplacingtoolheadandtightenwithaspanner.



CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly

largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout4mmfromthefront

faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners

closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet

protrusionistoogreat,reducethespacerthickness.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ForNeoBoltfastenersizes3/8”



NEOBOLT

SIZE

NOSE

ASSEMBLY

12

ANVILCOLLET

PARTNUMBERPARTNO.QTYPARTNO.QTY

3/8"73200‐0510073200‐05101173200‐051021



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheHeadExtension

assembly3(PartNo.07220‐01500)ispartoftheplacingtool(PartNo.07287‐00200).



ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are

providedwitheachnoseassembly.Itisrecommendedthatthe1mmthickring(PartNo.73200‐05003)isusedfortheinitial

assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.





LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe

threadedregion.



FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.



ScrewCollet2ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthreadandlightlytightenusinga

spannerontheflatsofCollet2.



PullandthenrotatethesprungoutersleeveoftheHeadExtensionassembly3sothatitrevealstwoopencut‐outs.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.



AlignthelugsoftheAnvil1withthecut‐outsintheHeadExtensionassembly3andpushintowardsthetooltofully

engagethelugsinthecut‐outs.ThenrotatetheAnvil1byapproximatelyhalfaturn.



RotatetheoutersleeveoftheHeadExtensionassembly3sothatitspringsbackintotheclosedpositiontoretainthe

Anvil1andcoversthecut‐outs.



OptionalSpacerRings

maybefittedhere.

73200‐05003(1mm)and

73200‐05004(2mm).

9



CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly

largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout5mmfromthefront

faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners

closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet

protrusionistoogreat,reducethespacerthickness.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ServicingInstructions



Noseassembliesshouldbeservicedatweeklyintervals.Youshouldholdsomestockofallinternalcomponentsofthe

noseassemblyastheywillneedregularreplacement.



Removethenoseassemblyusingthereverseproceduretothe‘FittingInstructions’.



Anywornordamagedpartshouldbereplaced.



CleanandcheckwearontheCollet2jawsandtheAnvil1bore.



Cleanandinspectcomponents,renewingwornordamageditems.



Re‐assembleaccordingtothe‘FittingInstructions’.







PuttingIntoService

PreparationforUse



IMPORTANT–READTHEAPPROPRIATEPLACINGTOOLMANUALCAREFULLYBEFOREPUTTINGINTOSERVICE.

PERSONALINJURYORDAMAGETOEQUIPMENTMAYOCCURWITHOUTCORRECTAIRINLETPRESSURES.THE

REGULATEDAIRPRESSURESMUSTNOTEXCEEDTHOSEPRESSURESLISTEDINTHEPLACINGTOOL

SPECIFICATIONFORTHESPECIFICSIZEOFFASTENER.

IMPORTANT–BEFOREPUTTINGTHETOOLINTOSERVICE:



(nG3LBand73200tools)ENSURETHATASUITABLEAIRPRESSUREREGULATORISFITTEDIN‐LINEWITHTHE

PLACINGTOOL,THATTHEPRESSUREADJUSTMENTISREADILYACCESSIBLE,ANDTHATAPRESSUREDIAL

GAUGEORREADOUTISCLEARLYVISIBLEFORSETTING.



(07287tools)ENSURETHATTHEINTERNALAIRPRESSUREREGULATORISSETTOTHERECOMMENDED

PRESSUREANDTHATTHEAIRSUPPLYCANDELIVERSUFFICIENTFLOWRATETOTHETOOL.



PressureSettings

CAUTION‐CORRECTAIRPRESSURESAREIMPORTANTFORPROPERFUNCTIONOFTHEINSTALLATIONTOOLAND

FORCORRECTINSTALLATIONOFTHENeoBoltFASTENER.



ForcorrectinstallationofNeoBoltfastenerstheairpressureforthespecifiedplacingtoolmustbesetasstatedinthetable

below.



NEOBOLTPLACINGTOOLAIRPRESSURE

SETTING(bar)

SIZEMODELPARTNUMBER

3/16"nG3LB71256‐020003.0

1/4"nG3LB71256‐020005.2

5/16"7320073200‐020003.6

3/8"0728707287‐002004.0





AIRPRESSURESETTINGSLOWERTHANTHOSESTATEDABOVEWILLNOTFULLYSWAGETHENEOBOLTCOLLAR,

LEADINGTOLOWERTHANSPECIFIEDPERFORMANCEFORTHEFASTENER.



AIRPRESSURESETTINGSHIGHERTHANTHOSESTATEDABOVEMAYCAUSEFAILUREOFTHENEOBOLTPIN

DURINGINSTALLATIONANDWILLALSOREDUCEDTHELIFEOFTHENOSEEQUIPMENT.



EnsureOperatorswhohaveaccesstothepressureregulationarefamiliarwiththecorrectsettings.



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