Start ZCM 1000 User manual

02/03
instructions
ZCM
2000
ZCM
1000, 1500 (Last 3 Pages)
START International
4270 Airborn Dr.
Addison, TX 75001, USA
Tel [phone]
Fax [phone]
[email protected]
www.startinternational.com
START Japan Corporation
1-26-14 Toshin-Cho
Itabashi-ku
Tokyo, Japan
Tel [phone]
Fax [phone]
[email protected]
TM
TM

3
22
• If using automatic feed, when one piece of tape is removed, the unit will automatically feed
and cut the next piece at the preset length.
• The tape length is easily seen on the LED display, and operation is simple — press the CM
key or MM key to set the length (Setting limit: 20mm to 999mm).
• If a piece of long tape is needed, press FEED key for desired length, then press CUT key
to cut.
• The blade unit can be removed and replaced easily. (Tape jamming is also easily fixed by
removing the blade unit.)
FEATURES
NOTES
Do not use volatile liquids
(thinner, benzine, etc.) to
clean the dispenser. Wipe
with dry cloth only.
Do not use the tape
dispenser in humid or dusty
places.
Do not insert your fingers
into the tape outlet!
Do not leave the tape
dispenser in direct
sunlight.
Do not drop the tape
dispenser or subject it to
heavy shocks.
Do not insert bars or plates
into the tape outlet – this
will damage the blade.
Part Number Description Drawing
ZCM1000P517 Roller Pressure
Unit 2
ZCM1000P518 Front Holder 3 Unit
ZCM1000P519 Front Holder 3
ZCM1000P520 Cut Lever Pressure 2
ZCM1000P521 Cut Lever Liner 2
ZCM1000P522 Cut Lever Shaft Collar
ZCM1000P523 Cut Lever Unit 2
ZCM1000P526 Open Set
Knob & Spring
ZCM1000P527 Pinion Gear Stopper
ZCM1000P528 Pinion Gear Unit 2
ZCM1000P533 Separating Roller
Holder Unit

214
DESCRIPTION OF PARTS AND FUNCTIONS
SEPARATING
Roller
FUSE
FEED
Roller
•POWER Switch
Press to turn power
ON or OFF.
TAPE LENGTH •TAPE LENGTH Display
The last digit indicates
millimeters and the first two
digits centimeters.
•SIZE Keys
Press mm key to set tape
length in mm. Press cm key
to set tape length in cm.
•AUTO Key
Feeds tape to the preset
length and cuts
automatically.
AUTO
•PRESSURE Knob
Adjusts top roller to change
pressure on tape.
•REVERSE Key
Feed Roller reverses.
Use this key to change tape.
•CUT Key
Press to cut tape.
•RESET Key
Length display is reset to
20mm. This key can be
used as an emergency stop.
•FEED Key
Tape dispenses as long as
key is pressed.
POWER Switch
Part Number Description Drawing
ZCM1000P435 Motor Unit 4 12VDC
Red & Brown
ZCM1000P501 Left Plate Unit 2
ZCM1000P502 Right Plate Unit 3
ZCM1000P503 Separating Roller
Holder
ZCM1000P504 Main Board Unit 2
ZCM1000P507 Blade Holder 2
ZCM1000P508 Cutter Holder Unit 2
with Blades
ZCM1000P512 E-Ring
ZCM1000P513 Roller Pressure
Shaft 2
ZCM1000P514 Hexagon Nut
ZCM1000P515 Roller Pressure
Plate 2
ZCM1000P433 Gear Cover 2 Unit
(for cutter)
REVERSE Key
TAPE LENGTH Display
RESET Key
FEED Key
SENSOR Plug
PRESSURE
Knob
CUTTER
Latch
REEL
SIZE Keys
SENSOR Switch
AUTO Key
CUT Key

5
20
Using Automatic Feed:
1. Plug in power cord and turn unit on.
2. Set tape on the center of reel and stick the end of the tape onto the metal feed
roller. Press FEED key until tape feeds through cutting unit. If the tape will not
feed through the cutter, fold corners of the tape to form a triangle shape and
re-feed (Fig. A).
3. Press CUT key to cut tape.
4. Set the tape length.
Press MM key to set length of 0-9mm.
Press CM key to set length of 20-990 mm.
5. Set PRESSURE knob
• If tape curls or slips, increase pressure.
• If tape creases, decrease pressure.
6. Turn sensor switch ON. Tape will be fed to set length and cut. When the piece
of tape is removed from machine, another piece will be fed and cut. (Turn
sensor switch OFF when not in use.)
Using AUTO key
With sensor switch OFF, press AUTO key. Tape will be fed to set length and cut.
Using FEED key
Press FEED key until desired tape length has been fed. (This key overrides the
preset length.) Press CUT to cut tape.
Changing tape
Press the REVERSE key. The feed roller will rewind the tape away from cutter
area. Remove the tape manually.
In case of tape jam
Press REVERSE key to remove tape from cutter area. Rewind and replace tape on
roller. Also, remove cutter unit to verify no tape is stuck on roller or cutter.
OPERATION
FIG. A
FOLD
TAPE
BACK
Part Number Description Drawing
ZCM1000P406 Flat Gear Shaft 14
ZCM1000P407 Flat Gear Shaft 13
ZCM1000P408 Collar 2
ZCM1000P418 Gear Plate
Installation Unit
ZCM1000P421 Flat Gear 11
ZCM1000P422 Flat Gear 12
ZCM1000P423 Flat Gear 13
ZCM1000P424 Flat Gear 14
ZCM1000P427 Feeder Roller Gear 2
ZCM1000P428 Small Screw w/
Cross Hole
ZCM1000P430 Separating Roller
Gear 2
ZCM1000P431 Cutter Gear Unit 2

619
To Replace Cutter Unit
Turn off sensor and power before removing cutter unit. Pull sensor plug out,
then pull cutter unit forward while pressing the knob on the top of the unit
(Fig. 1).
To replace blades, remove the two screws inside
head. Blade can then be lifted out and replaced.
Before remounting the cutter unit to the frame, the
lower blade must be bottomed out. If it is not
completely down, use a screwdriver to lower it
(Fig. 2).
Remount the cutter unit by aligning the bottom of the
unit then pushing in the top.
Replacing the Separating Roller
Turn off the sensor and power before removing the
separating roller. Remove the cutter unit, then remove
the two screws (Fig. 3).
To remove roller holder, grip rubber ring in the
center of separating roller and pull. Then remove
the screws on the left and right of the roller holder
and pull off shaft and gear (Fig. 4).
KNOB
LOWER
BLADE
ROLLER HOLDER
SHAFT
FIG. 4
FIG. 3
FIG. 2
FIG. 1
OPERATION (CONT'D)
PRECAUTIONS
• Set the tape properly as described in these instructions. (If the end of the tape
is folded when the tape is set, the tape may jam at the tape outlet.)
• This machine will cut virtually any type of pressure sensitive tape (cloth,
aluminum, filament, etc.). If tape is thicker than .05", test for compatibility.
• Because of tape differences (elasticity, stickiness, etc.), some tapes may not
cut at the set length. If this occurs, adjust the set length accordingly.
• If tape sticks to the blade, remove the cutter unit, clean with alcohol and
apply silicone oil to the blade.
• To reduce jamming, remove tape from machine when not in use.
GEAR
Part Number Description Drawing
ZCM1000P250 Switch Button 3 (20)
ZCM1000P251 Switch Button 3
(Reverse)
ZCM1000P254 Blade Set
ZCM1000P256 Top Blade Holder
ZCM1000P257 Blade Spring
ZCM1000P258 Blade Guide (right)
ZCM1000P259 Blade Guide (left)
ZCM1000P289 Silicone Oil
ZCM1000P312 Feed Roller
ZCM1000P403 Flat Gear 15
ZCM1000P404 Flat Gear 16

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18
TROUBLESHOOTING
When problems occur, carry out the following procedures. If the tape
dispenser does not operate normally after following the troubleshooting
procedures, contact your supplier.
1. If the motor does not drive:
• Check that the power cord is plugged in.
• Check that the power switch is turned on.
2. If the tape does not cut:
• Make sure the cutter unit is set properly and clean.
3. If the LED does not light:
• Check that the power cord is plugged in.
• Check that the power switch is turned on.
4. If the tape does not feed:
• Check if the tape is jammed at the roller or in the cutter unit.
• Check that the tape is set properly.
5. If the auto feed does not work:
• Check that the sensor plug is plugged in.
• Check that the sensor switch of cutter unit is on.
• Check that the sensor part of the cutter unit is not stained.
6. If the tape feeding does not stop:
• Check that the tape is centered. If not, set the tape at the center of the
feed roller so that the sensor will see the tape.
SPECIFICATIONS
Part Number Description Drawing
ZCM1000P228 Screw
Cross Tip
ZCM1000P229 Tapping Screw
Cross Tip
ZCM1000P230 Small Screw
Cross Tip
ZCM1000P231 Cutter Gear Cover
Screw/Cross Tip
ZCM1000P232 Cutter Spring Control
Screw/Cross Tip
ZCM1000P233 Body Cover Screw
Cross tip
ZCM1000P234 Tapping Screw
Cross Tip
ZCM1000P245 Auto Button
ZCM1000P246 Switch Button 1 (cm)
ZCM1000P247 Switch Button 1 (mm)
ZCM1000P248 Switch Button 2 (cut)
ZCM1000P249 Switch Button 2 (feed)
Model ZCM1000 ZCM2000
Display 3-Digit LED
Applicable Tape Width .28”-2” (7-50mm)
Core Diameter 3” (optional 1”, 1.25”, 1.5”)
Tape Length Set Limit .79”-39” (20-999mm) +.040”
Memory Settings 13
Drive DC Motor for Tape Feed and Tape Cut
Power Consumption 18W
Power (AC) 117V 50/60Hz or 220V 50/60Hz
Ambient Temperature 41°-104°F (5°-40°C)
Ambient Humidity Less than 80% RH
Dimensions 5.4 x 8.6 x 6” (14 x 22 x 15cm)
Weight 5.3 lb (2.4 kg)

817
ADDITIONAL INFORMATION FOR ZCM2000
MEMORY Key
The reverse key on the ZCM1000 is changed to the MEMORY (M) key
on the ZCM2000. (The reverse function can be accessed by pressing the
FEED key and the M key at the same time. This function is for changing
tape.)
Setting Memories
1. Press and hold the M key until the LED display flashes.
2. Using the cm and mm keys, set the desired length for first cut.
A. The mm key controls the millimeter setting (1 digit).
B. The cm key controls the centimeter setting (2 digits).
(Ex: 125mm = 12cm and 5mm.)
C. Press M key to record memory. (The display will then flash “999”.)
3. Set additional lengths as shown in #2. (If only two lengths are needed,
record “999” as last length — “999” length will not be memorized.)
4. After lengths are set, the display will flash “0”.
Press mm key to switch between “0” and “5”:
• On “0”, the machine will feed and cut the first set length until the
M key is pressed, then it will feed the second length until the M
key is pressed, and so on.
• On “5”, the machine will feed and cut the recorded lengths in
series.
5. When set correctly, press and hold the M key until the display stops
flashing. The first preset length will be shown on the display and the
unit is ready to use.
6. Programmed tape lengths will be fed and cut in order when using
either the sensor unit automatic feed and cut or the AUTO button.
7. If RESET (20) key is pressed, all of the memory will be erased.
WEEKLY - Remove cutting head and clean, and look for missing roller
rings. Replace as needed.
MONTHLY- Remove blade spring and blades to inspect cutter liners.
Place one drop of silicone oil on each liner, or replace if
worn. Inspect feed roller and blades for tape fragments or
adhesive buildup. Clean with alcohol.
PREVENTIVE MAINTENANCE Part Number Description Drawing
ZCM1000P150 Tapping Screw
Cross Tip
ZCM1000P154 Pressure Roller
ZCM1000P155 Pressure Roller Collar
ZCM1000P161 Cutter Holder
Spring 2
ZCM1000P164 Roller Pressure Spring
ZCM1000P178 Spring
ZCM1000P187 Motor Unit 2 12VDC
Blue & Yellow
ZCM1000P200 Connector 4
Red, Brown, Blue & Yellow
ZCM1000P204 Pinion Gear 12
ZCM1000P206 Power Cord (V-6)
117V
ZCM1000P206-2 Power Cord (3 lead)
(220V ~ 240V)
ZCM1000P215 Cover for Non-contact

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16
EXPLODED VIEWS / PARTS BREAKDOWN
CHANGE THE SEPARATING ROLLER
REMOVE BODY COVER AND BOTTOM PLATE
Numbers in balloons represent the last three digits in replacement part number.
When ordering, ask for ZCM1000P_ _ _.
Part Number Description Drawing
ZCM1000P115 Bottom Plate
ZCM1000P116 Rubber Feet
ZCM1000P118 Power Switch
ZCM1000P120 Fuse
1Amp
ZCM1000P121 Fuse Holder
ZCM1000P124 Plate
ZCM1000P134 Main Board Shaft
ZCM1000P136 Separating Roller
With Roller Rings
ZCM1000P138 Separating Roller Ring
Silicone Rubber
ZCM1000P141 Roller Shaft
ZCM1000P142 Screw
Cross Tip
ZCM1000P146 Bearings

10 15
EXPLODED VIEWS / PARTS BREAKDOWN
FRONT HOLDER STRUCTURE
Numbers in balloons represent the last three digits in replacement part number.
When ordering, ask for ZCM1000P_ _ _.
Part Number Description Drawing
ZCM1000P101 Main Unit Cover
ZCM1000P102 Face Decoration Plate
ZCM1000P105 Clear Plate
ZCM1000P106 Pressure Knob
ZCM1000P107 3" Reel Unit
ZCM1000P108 1" Reel
ZCM1000P109 1-1/4" Reel
ZCM1000P110 1-1/2" Reel
ZCM1000P111 Transformer 110V
ZCM1000P112 Transformer 220V
ZCM1000P113 Small Screw
Cross Hole
ZCM1000P114 Hexagonal Nut
w/ Spring Washer

11
14
EXPLODED VIEWS / PARTS BREAKDOWN
FEED STRUCTURE
REMOVING SENSOR UNIT
Numbers in balloons represent the last three digits in replacement part number.
When ordering, ask for ZCM1000P_ _ _.
BEARING - 2
EXPLODED VIEWS / PARTS BREAKDOWN
BOTTOM PLATE WIRING
CONTROL PANEL CONNECTIONS
Numbers in balloons represent the last three digits in replacement part number.
When ordering, ask for ZCM1000P_ _ _.

12 13
EXPLODED VIEWS / PARTS BREAKDOWN
NOTE: Parts grouped within broken lines can be purchased as complete assemblies.
Corresponding Parts:
ZCM1000 ZCM2000
102 .............605
246 .............608
247 .............609
248 .............610
249 .............611
250 .............613
251 .............612
504 .............601

2
Read this user’s manual before use to ensure proper operation. Keep the manual
on hand for reference in case there is a problem.
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Description of Parts and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional Information for ZCM2000 . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Exploded Views/Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . .9-14
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-23
CONTENTS
Start International warrants all parts on ZCM series tape dispensers against defects in design,
materials and workmanship for a period of 180 days. Parts excluded from this are: cutting
blades, silicone rollers and cutter liners; these parts are considered “wear parts”. Labor to replace
defective parts will be performed at no charge for the first 90 days after date of purchase.
Warranty does not cover transportation costs.
Our sole obligation under this warranty is limited to repair, replacement or credit of the purchase
price, at our option, for the machines listed above, which do not perform properly the function
for which they were designed.
Warranty repair is contingent upon our examination and determination that alleged
defects have not been caused by misuse, abuse, improper installation or application, repair,
alteration, accident or neglect in use, storage, transportation or handling.
The above warranty and remedy constitutes Start International’s sole liability hereunder and are
in lieu and exclusive of all other warranties and remedies expressed, implied, or statutory, includ-
ing, but not limited to, those of merchantability and fitness for a particular purpose.
REPAIR POLICY
Contact START INTERNATIONAL to determine nature of problem.
Furnish START with the following information:
1. Who the unit was purchased from.
2. Model number and serial number.
3. Date purchased (copy of invoice or packing slip required).
START will issue an RMA (Return Material Authorization) for the repair.
Return machine to START by UPS, insured and prepaid.
START will notify the customer if there is a repair charge.
A $25.00 evaluation charge will apply to all non-warranty repairs, which will be applied to
repair change.
23
M
WARRANTY POLICY FOR ZCM SERIES TAPE DISPENSERS
Part Number Description Drawing
ZCM1000P555 Sensor Cover 2
ZCM1000P560 Sensor Unit
ZCM1000P680 Finger Guard
ZCM1000P901 Cutter Latch
ZCM1500P131 Tape Magnetic Guide
ZCM2000P601 Main Board Unit 2
ZCM2000P605 Face Decoration Plate
ZCM2000P608 Switch Button 1 (cm)
ZCM2000P609 Switch Button 1 (mm)
ZCM2000P610 Switch Button 2 (cut)
ZCM2000P611 Switch Button 2 (feed)
ZCM2000P612
Switch Button 3 (memory)
ZCM2000P613 Switch Button 3 (20)
ZCM1000P550 Auto Feed Cutter
Control Unit w/Blade