Steel City 30-200 User manual

6” JOINTER
OWNER’S MANUA
30-200
VER.2017-08-en
Should you require assistance,
please have available your:
Model no.: ________________________
Serial no.: ________________________

Page 2
TAB E OF CONTENTS
INTRODUCTION
TAB E OF CONTENTS..........................................................................2
INTRODUCTION ....................................................................................2
WARRANTY ...........................................................................................3
TECHNICA SPECIFICATIONS.............................................................4
GENERA SAFETY................................................................................5
PRODUCT SAFETY...............................................................................7
E ECTRICA AND GROUNDING INSTRUCTIONS..............................8
UNPACKING AND INVENTORY ............................................................9
ASSEMB Y...........................................................................................10
ADJUSTMENTS ...................................................................................14
MAINTENANCE ...................................................................................16
TROUB ESHOOTING GUIDE .............................................................20
PARTS IST .........................................................................................22
This user manual is intended for use by anyone working with this machine. It should be kept available
for immediate reference so that all operations can be performed with maximum efficiency and safety.
Do not attempt to perform maintenance or operate this machine until you have read and understand
the information contained in this manual.
The drawings, illustrations, photographs, and technical specifications in this user manual represent
your machine at time of print. However, changes may be made to your machine or this manual at any
time with no obligation to Steel City.

Page 3
WARRANTY
STEEL CITY WARRANTY
The manufacturer warrants its machines to be free from defects in workmanship and materials for a period of
2 years from the date of the original purchase for Steel City shop machines or for a period of 1 year for Titanium
production machines; subject to the following conditions :
A- Warranty applies to the original buyer only and may not be transferred. Original proof of purchase is
required.
B- Warranty is void if repairs or alterations are made to the machine by an unauthorized service center without
the direct consent of the manufacturer or its representative.
C- Warranty does not include defects, failures or breakages directly or indirectly caused by or resulting from
improper use, improper or lack of maintenance, abuse or misuse, negligence, accidents, damages in
handling or transportation, or normal wear and tear of any part or component.
D- Accessories and wear items such as motor, switch, bearings, drive belt or other accessories are covered
for 1 year.
E- Consumables such as blades, knives, bits, sandpaper or others are not covered.
To file a warranty claim, customer may contact his dealer or email [email protected]
The manufacturer or its representative will inspect, repair or replace any part that has proven to be defective in
workmanship or material, provided that the customer sends the product prepaid to a designated authorized
service center and provides reasonable time to proceed.
If judged on warranty, the manufacturer or its representative will return the repaired product prepaid or will replace
it by a new one at its choice. On the contrary, if it is determined that there is no defect or that the problem resulted
from causes not within the scope of the warranty, it will dispose of or return the product at customer’s expenses,
following customer’s instructions.
The manufacturer or its representative shall not be held liable for any special, indirect, incidental, punitive or
consequential damages, including and without limitation loss of profits arising from or related to the warranty,
the breach of any agreement, the operation or the use of its machines.
Note:
The specifications in this manual are provided for informational purposes only and are subject to rectification
without notice. Some measures have been slightly rounded for ease of reading. Unless otherwise noted, they
should be considered for reference only.
Steel City reserves the right to make certain improvements to the design and appearance of its machines,
components, accessories or parts without notice and without the obligation to perform them on existing models.

Page 4
Motor..............................................1 HP, 110 V
Table height....................................7 ¼’’ x 55 ¾’’ (185 x 1405 mm)
Working height ...............................30 ¾’’ (780 mm)
Max. cutting width ..........................6’’ (152 mm)
Max. cutting depth..........................½’’ (13 mm)
Rabbeting capacity.........................½’’ (13 mm)
Fence size......................................4’’ x 32 ½’’ (102 x 830 mm)
Cutterhead speed...........................5000 rpm
Tool holder dia................................Ø 80 mm
Number of knives ...........................3/16 (helical)
Base dimensions............................23 ½’’ x 13 ¾’’ (597 x 350 mm)
Dust collection outlet .....................Ø 4” (100 mm)
TECHNICA SPECIFICATIONS

Page 5
TO AVOID serious injury and damage to the machine, read
and follow all Safety and Operating Instructions before
assembling and operating this machine.
All federal and state laws and any regulations having
jurisdiction covering the safety requirements for use of this
machine take precedence over the statements in this
manual. Users of this machine must adhere to all such
regulations.
Below is a list of symbols that are used to attract your
attention to possible dangerous conditions.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or
even death.
Indicates an imminently hazardous situation which, if not
avoided, WI result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COU D result in death or serious injury.
This symbol is used to alert the user to useful information
about proper operation of the machine.
Exposure to the dust created by power sanding, sawing,
grinding, drilling and other construction activities may
cause serious and permanent respiratory or other injury,
including silicosis, cancer, and death. Avoid breathing the
dust, and avoid prolonged contact with dust. The dust
may contain chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• ead from lead-based paints.
• Crystalline silica from bricks, cement and other
masonry products.
• Arsenic and chromium from chemically-treated
lumber.
Always operate tool in well ventilated area and provide
for proper dust removal. Use a dust collection system
along with an air filtration system whenever possible.
Always use properly fitting NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure,
and wash exposed areas with soap and water.
WARNING
!
!
DANGER
!
NOTICE
WARNING
!
WARNING
!
GENERA SAFETY
This manual is not totally comprehensive. It does not
and can not convey every possible safety and
operational problem which may arise while using this
machine. The manual will cover many of the basic
and specific safety procedures.
A WAYS wear eye protection. Any machine can throw
debris into the eyes during operations, which could
cause severe and permanent eye damage. Everyday
eyeglasses are NOT safety glasses.
A WAYS wear Safety Goggles (that comply with safety
standards) when operating power tools.
WARNING
!
A WAYS wear hearing protection. Plain cotton is not an
acceptable protective device. Hearing equipment should
comply with current safety standards.
1. To avoid serious injury and damage to the machine,
read the entire User Manual before assembly and
operation of this machine.
2. Serious personal injury may occur if normal safety
precautions are overlooked or ignored. Accidents are
frequently caused by lack of familiarity or failure to pay
attention. Obtain advice from supervisor, instructor, or
another qualified individual who is familiar with this
machine and its operations.
3. STOP using this machine, if at any time you experience
difficulties in performing any operation. Contact your
supervisor, instructor or machine service center
immediately.
WARNING
!

Page 6
4. Prevent electrical shock. Follow all electrical and safety
codes, including the National Electrical Code (NEC) and
the Occupational Safety and Health Regulations
(OSHA). All electrical connections and wiring should be
made by qualified personnel only.
5. A WAYS be sure that the power switch is in the “OFF”
position and unplug the machine from the electrical
receptacle when making adjustments, changing parts or
performing any maintenance.
6. AVOID ACCIDENTA STARTING. Make sure that the
power switch is in the “OFF” position before plugging in
the power cord to the electrical receptacle.
7. NEVER leave a machine running, unattended. Turn the
power switch to the OFF position. DO NOT leave the
machine until it has come to a complete stop.
8. THE USE of extension cords is not recommended for
230V equipment. It is better to arrange the placement
of your equipment and the installed wiring to eliminate
the need for an extension cord. If an extension cord is
necessary, refer to the chart in the Grounding
Instructions section to determine the minimum gauge
for the extension cord. The extension cord must also
contain a ground wire and plug pin.
9. DO NOT pull a machine by the power cord. NEVER
allow the power cord to come in contact with sharp
edges, hot surfaces, oil or grease.
10. DO NOT unplug a machine by pulling on the power
cord. A WAYS grasp the plug, not the cord.
11. REP ACE a damaged cord immediately. DO NOT use
a damaged cord or plug. If the machine is not
operating properly, or has been damaged, left
outdoors or has been in contact with water.
12. NEVER remove any chips without turning off the
machine and disconnecting the power.
13. NEVER turn on the machine if the workpiece is in
contact with the cutterhead.
14. ENSURE that the machine sits firmly on the floor before
using. If the machine wobbles or is unstable, correct the
problem by using shims or blocks prior to operation.
WARNING
!
TO REDUCE the risk of electrical shock. DO NOT use
this machine outdoors. DO NOT expose to rain or
moisture. Store indoors in a dry area. DO NOT handle the
plug with wet hands.
15. A WAYS keep hands and fingers away from the blades
when operating.
16. DO NOT FORCE the machine to perform an
operation for which it was not designed. It will do a safer
and higher quality job by only performing operations for
which the machine was intended.
17. Every work area is different. Always consider safety first,
as it applies to your work area. Use this machine with
respect and caution. Failure to do so could result in
serious personal injury and damage to the machine.
18. DO NOT stand on a machine. Serious injury could
result if it tips over or you accidentally contact any
moving part.
19. DO NOT store anything above or near the machine.
20. REMOVE A MAINTENANCE TOO S from the
immediate area prior to turning the machine ON.
21. MAINTAIN your balance. DO NOT extend yourself over
the tool. Wear oil resistant rubber soled shoes. Keep
floor clear of debris, grease, and wax.
22. DO NOT operate any machine or tool if under the
influence of drugs, alcohol, or medication.
23. MAINTAIN all machines with care. A WAYS KEEP
machine clean and in good working order. KEEP all
blades and tool bits sharp.
24. EACH AND EVERY time, check for damaged parts prior
to using any machine. Carefully check all guards to see
that they operate properly, are not damaged, and
perform their intended functions. Check for alignment,
binding or breakage of all moving parts. Any guard or
other part that is damaged should be immediately
repaired or replaced. KEEP cutterhead knives sharp
and free of all rust and pitch.
25. Safety decals are on this machine to warn and direct
you to how to protect yourself or visitors from personal
injury. These decals MUST be maintained so that they
are legible. REP ACE decals that are not legible.

Page 7
1.USE push blocks to move piece from the infeed table
to the outfeed table.
2. DO NOT use a jointer on pieces less than 10” (250 mm)
in length.
PRODUCT SAFETY
3. NEVER use a jointer with the depth of cut at more than
1⁄8” (3 mm).
4. MAINTAIN the proper relationship between the infeed
and outfeed tables and the cutterhead knives.
26.KEEPprotective guards in place and in working order.
27.Check material for loose knots, nails and other defects.
28.AWAYSkeep the work area clean, well lit, and
organized. DO NOTwork in an area that has slippery
floor surfaces from debris, grease, and wax.
29.SECUREall work. When it is possible, use clamps or
jigs to secure the workpiece. This is safer than
attempting to hold the workpiece with your hands.
30.STAY AERT, watch what you are doing, and use
common sense when operating any machine. A
moment of inattention while operating power tools may
result in serious personal injury.
31.USE ONYrecommended accessories. Use of
incorrect or improper accessories could cause
serious injury to the operator and cause damage to the
machine. If in doubt, DO NOTuse it.
32.Wear proper clothing, DO NOTwear loose clothing,
gloves, neckties, or jewelry. These items can get caught
in the machine during operations and pull the operator
into the moving parts. Users must wear a protective
cover on their hair, if the hair is long, to prevent it from
contacting any moving parts.
33. Keep visitors and children away from any machine. DO
NOT permit people to be in the immediate work area,
especially when the machine is operating.
34. DO NOT use a machine as a toy.
35. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
36. A WAYS feed against the rotation of the cutterhead.
Never apply feed pressure with your hands directly over
the cutterhead. Always lift your hands, one at a time,
over the cutterhead as you pass the work along the
jointer bed. Always support the workpiece and maintain
control throughout the operation.
37. SAVE these instructions and refer to them frequently
and use them to instruct other users.
38. Establish a SAFETY ZONE around shop machinery. A
clearly defined “no-go” zone on the floor around each
machine. Take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the lim-
its or perimeter of each machines safety zone.
WARNING
!
CHI DPROOF THE WORKSHOP AREA by removing
switch keys, unplugging tools from the electrical
receptacles, and using padlocks. DO NOT use near or
around children.

Page 8
E ECTRICA AND GROUNDING INSTRUCTIONS
WARNING
!
To reduce the risk of electric shock, follow all electrical and
safety codes, including the National Electric Code (NEC)
and the Occupational Safety and Health Regulations
(OSHA). All electrical connections and wiring should be
made by qualified personnel only.
WARNING
!
This machine MUST BE GROUNDED while in use to
protect the operator from electric shock.
In the event of a malfunction or breakdown, GROUNDING
provides the path of least resistance for electric current and
reduces the risk of electric shock. The plug MUST be
plugged into a matching electrical receptacle that is prop-
erly installed and grounded in accordance with A local
codes and ordinances.
If a plug is provided with your machine DO NOT modify the
plug. If it will not fit your electrical receptacle, have a quali-
fied electrician install the proper connections to meet all
electrical codes local and state. All connections must also
adhere to all of OSHA mandates.
IMPROPER E ECTRICA CONNECTION of the equip-
ment-grounding conductor can result in risk of electric
shock. The conductor with the green insulation (with or with-
out yellow stripes) is the equipment- grounding conduc-
tor.
Check with a qualified electrician or service personnel if you
do not completely understand the grounding instructions, or
if you are not sure the tool is properly grounded.
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)
115/230 VO T OPERATION ON Y
25’ long 50’ long 100’ long
0 to 6 Amps 18 AWG 16 AWG 16 AWG
6 to 10 Amps 18 AWG 16 AWG 14 AWG
10 to 12 Amps 16 AWG 16 AWG 14 AWG
12 to 15 Amps 14 AWG 12 AWG Not
recommended
WARNING
!
MAKE SURE the circuit breaker does not exceed the
rating of the plug and receptacle.
WARNING
!
To reduce the risk of fire or electrical shock, use the
proper gauge of extension cord. When using an
extension cord, be sure to use one heavy enough to
carry the current your machine will draw.
EXTENSION CORDS
P UGS/RECEPTAC ES
The smaller the gauge-number, the larger the diameter of
the extension cord is. If in doubt of the proper size of an
extension cord, use a shorter and thicker cord. An
undersized cord will cause a drop in line voltage resulting
in a loss of power and overheating.
USE ON Y a 3-wire extension cord that has a 3-prong
grounding plug and a 3-pole receptacle that accepts the
machine’s plug.The third prong is used to ground the tool
and provide protection against accidental electric shock.
DO NOT remove the third.
If you are using an extension cord outdoors, be sure it is
marked with the suffix “W-A” (“W” in Canada) to indicate
that it is acceptable for outdoor use.
Make certain the extension cord is properly sized, and in
good electrical condition. Always replace a worn or
damaged extension cord immediately or have it repaired by
a qualified person before using it.
Protect your extension cords from children, sharp objects,
excessive heat, and damp or wet areas.
WARNING
!
MAGNETIC SAFETY SWITCH
If the machine is equipped with a magnetic safety switch
you must to reset the overload protection switch after an
overload.
1. Remove the control box cover.
2. Press the reset button.
3. Reinstall the control box cover.
Make certain that the machine is disconnected
from the power source
WARNING
!

Page 9
• The machine is heavy, two people are required
to unpack and lift.
Carefully remove the jointer, components and tools from
shipping carton. Check for damaged or missing items as per
list below.
Please report any damaged or missing part to your
Steel City dealer immediately.
IST OF CONTENTS QTY
A- JOINTER BED ..............................................................1
B- FENCE .........................................................................1
C- PU EY GUARD...........................................................1
D- CUTTER HEAD GUARD ASSEMB Y ...........................1
E- BASE.............................................................................1
F- DUST PORT .................................................................1
G- V-BE T ..........................................................................1
H- PUSH B OCK ...............................................................2
I- TAB E HEIGHT ADJUSTMENT HANDWHEE ...........2
J- FENCE TII T EVER/HAND E ....................................2
K- BASE DOOR .................................................................2
- OCKING BO T FENCE ..............................................1
N** - KNIFE SETTING GAUGE .............................................1
O*** -
HE ICA CUTTER HEAD TOO S/REP ACEMENT PARTS
5 MM T A EN KEY......................................................1
5 MM A EN KEY.........................................................1
NUT ...............................................................................2
SCREW .........................................................................2
KNIFE-HO DER / CHIP-BREAKER..............................2
CARBIDE INSERT (STANDARD) ................................2
CARBIDE INSERT (FOR RABBETING)........................1
P- TOO S
12-14 MM OPEN END WRENCH ....................................1
8-10 MM OPEN END WRENCH ......................................1
3 MM A EN KEY.............................................................1
Q- HARDWARE
3/8” F ANGE BO T ..........................................................3
OCK WASHER................................................................3
PHI IPS SCREW ............................................................4
F AT WASHER ................................................................4
R- HARDWARE
SMA PHI IPS SCREW ...............................................4
SMA F AT WASHER ...................................................4
PHI IPS SCREW ............................................................4
F AT WASHER ................................................................4
S- CASTER ASSEMB Y:
OCKING NUT M8*1.25P (13B*9H) ................................2
HEX. BO T M8*1.25P*60 .................................................4
FOOT PAD .......................................................................2
HEX NUT M8*1.25P (13B*6.5H) ......................................4
CASTER ...........................................................................2
IVE CASTER...................................................................1
S
** Not supplied with model 30-200 HS1 / *** Supplied with model 30-200 HS1 only
UNPACKING AND INVENTORY

Page 10
ASSEMB Y
CASTERS
1. Place the stand up side down on the floor and use the
cardboard to protect from scratching.
2. Place a caster in the center of a braket and align both
braket caster hole.
3. Put M8 hex screw and fix the hex nut.
4. Repeat the procedures for the other caster.
5. Place the movable caster in the center of the stand
square tube and align holes.
6. Put M8 hex screws and fix the hex nuts.
7. Insert hex nuts to foot pad screws.
8. Fix the assembled foot pads to the stand. Don’t tight
them.
9. Turn the stand side up and test if the stand is stable.
Adjust foot pads if necessary and tight the hex nuts.

Page 11
Note: should you decide to install the caster
assembly , proceed now and follow instructions
in the box.
1. Using a hoist or with the help of appropriate number of
people, lift the jointer bed onto the base. Fig. 1
2. Align the 3 bolt holes of the jointer bed with the 3 holes
on the base.
3. Secure the jointer bed to the base, using 3 mounting bolts
with lock washers B from inside the cabinet into the
bottom of the jointer bed. Fig. 2
Note: Only hand-tighten the bolts for now. Final
tightening will be done after the pulley alignment.
Fig. 1
MOUNTING JOINTER TO BASE
INSTA ING THE V-BE T
1. oosen and remove knob A, then remove the upper
pulley guard Bto get access to the upper pulley C.
Fig. 3
CAUTION
!
2. Install a V-belt in the groove on the cutterhead pulley D.
Fig. 4
3. Fit and hold a portion Eof the opposite end of the belt
into the corresponding groove on the motor pulley.
Fig. 5
4. Using both hands, carefully pull down on the belt to rotate
the pulleys and allow the belt to sit itself inthe groove.
5. Repeat step 2, 3 and 4 to install the second belt F.
Fig. 5
Fig. 3
Fig. 2
Fig. 4
Fig. 5
Pull slowly – Keep your lower hand far enough
above the motor pulley to avoid pinching hand
between the belt and the pulley.
PU EY A IGNMENT
1. Hold a straight edge flush to the face of the pulleys to
check pulley parallel alignment. Fig. 6A + 6B
2. If the pulleys are aligned: fully tighten the bolts that
secure the jointer to the base .
3. If the pulleys are not aligned: move the position of the
jointer bed on the base to obtain pulley alignment, then
tighten the 3 mounting bolts.
NOTE: If pulley alignment still cannot be obtained, slide the
motor axially by loosening the motor rubber bushings.
oosen the nuts from under the motor baseplate, move the
motor to align pulleys, then carefully re-tighten the hex nuts.
Fig. 6A Fig. 6B
UPPER PU EY OWER PU EY
C
A
C
B
D
E F
S

Page 12
CHECK BE T TENSION
1. The belt should not deflect more than ½’’ (13 mm) when
squeezed at its midpoint.
2. If needed, tighten the belt by loosening the 4 motor
mounting bolts and applying a downward pressure on the
motor then re-tighten the bolts. Fig. 6
NOTE: When tightening the belt, pay attention not to
undo the pulley alignment.
After re-tightening the bolts, check the alignment and
re-adjust if necessary.
Fig. 6
PU EY GUARD INSTA ATION
Install the pulley guard to the top of the base using 4
small Phillips screws with small flat washers. Fig. 7
DUST PORT INSTA ATION
Install the dust port to the left side of the base using
small Phillips screws with small flat washers. Fig. 8
Fig. 7
Fig. 8
ATTACH FENCE CARRIAGE
ASSEMB Y
1. Install the fence on the jointer by sliding the T-slot (A)
under the fence on the guide bar (B). Fig 9
2. Install the fence locking handle (C) with the lock nut
oriented as shown. Fig. 10
3. Screw the fence tilt lever into the threaded hole
in the fence. Fig. 11
WARNING
!
Fig. 9
Fig. 10
Fig. 11
MAKE CERTAIN THAT THE MACHINE IS
DISCONNECTED FROM THE POWER SOURCE
A
B
D
C
B

Page 13
CUTTERHEAD GUARD INSTA ATION
1. Remove the screw (A) from the post of the cutterhead
guard (B). Fig. 12
2. Turn and hold the tension adjustment knob and fit the
shaft as far down as it will go into the mounting hole on
the rabbeting arm.
3. Test tension by pulling back on the guard to bring it away
from the table and release.
4. Check that the guard return completely over the cutter-
head and fast enough. If it does not, hold the tension
adjustment knob, remove the guard, add another ½ turn
to the knob and re-install the guard.
5. Test the tension again and repeat step 4 until adequate
tension is obtained.
6. To secure the guard in place, tighten the screw removed
in step 1. Fig. 13
BASE DOOR INSTA ATION
Attach the base door to the base using 4 screws and flat
washers. Fig. 14
Fig. 12
Fig. 13
Fig. 14
THE TAB E HEIGHT ADJUSTMENT
HANDWHEE S INSTA ATION
1. Fit the 2 table height adjustment handwheels (A) on the
shafts at the front of the jointer. Align the slot in the
handwheel with the spring pin on the shaft. Fig. 15
2. Fasten the handwheel to the shaft by tightening the set
screw. Fig. 16
Fig. 15
Fig. 16
A

Page 14
OUTFEED TAB E ADJUSTMENT
The outfeed table must be EXACT Y level with the knives
when they are at their highest point of revolution. The height
of the outfeed table should be checked and adjusted prior
to first use and also periodically to compensate for knife
wear and upon knife replacement.
1. Make sure the jointer is disconnected from the power
source.
2. To ease the procedure, you can remove the cutterhead
guard and the fence.
3. Set a straightedge onto the outfeed table so that it sits
over the cutterhead but does not close the gap between
the tables and touch the infeed table. Fig. 17
4. Turn the upper pulley by hand, until any one of the knives
is at it’s highest point.
5. oosen the handwheel lock knob (B) then loosen the
table height setting locking lever (C). Fig. 18
6. Using the handwheel (F), adjust the outfeed table
height so the knife just barely touches the
straightedge.
7. Re-tighten the lock knob (B) and the locking lever
(C) to secure the table in position and lock the
handwheel. Fig. 19
WARNING
!
MAKE CERTAIN THAT THE MACHINE IS
DISCONNECTED FROM THE POWER SOURCE
Fig. 17
Fig. 18
OUT-FEED
(left table)
IN-FEED
(right table)
Fig. 19
INFEED TAB E ADJUSTMENT
The depth of cut is reached by raising or lowering the infeed
table. Fig. 20
1. oosen the handwheel lock knob (A) then loosen the
table height setting lock lever (B). Fig. 21
2. Pull and hold back the 1/8’’ depth stop lock pin.
3. Using the handwheel (F) (fig.22), adjust the table height
to the desired depth of cut and release the 1/8’’ depth
stop lock pin. Re-tighten lock knob (A) and locking lever
(B) to secure the table in position and lock handwheel.
Fig. 21
WARNING
!
THE MAXIMUM DEPTH OF CUT FOR ONE PASS IS
1/8’’ . NEVER ATTEMPT TO REMOVE MORE
MATERIA THAN 1/8’’ IN ANY SING E PASS.
USUA Y 1/32’’ TO 1/16’’ IS ENOUGH.
Fig. 20
WORKPIECE
DEPTH OF CUT
Fig. 21
DEPTH STOP OCK PIN
Fig. 22
B
C
F
B
A
F
E
ADJUSTMENTS

Page 15
ADJUST FENCE AND
POSITIVE STOPS
The fence on this jointer is equipped with positive
stops at specific pre-set angles.
They should be checked periodically and re-set
if necessary.
1. To move the fence front to back, loosen
locking handle (A). Fig. 23
2. Position the fence over the cutterhead
as needed.
3. Re-tighten locking handle (A).
4. To tilt the fence, loosen locking handle (B).
5. Set the fence 45° inward or 45° outward.
6. Re-tighten locking handle (B) .
1. To set the 90° fence stop, use a combination or a
machinist square (C). Fig. 24
2. Flip the 90° stop into position (D).
3. oosen the jam nut (E) on the 90° fence stop bolt.
4. Adjust the 90° fence stop bolt (F) until it makes contact
with the 90° stop.
5. Re-tighten the jam nut.
WARNING
!
MAKE CERTAIN THAT THE MACHINE IS
DISCONNECTED FROM THE POWER SOURCE
Fig. 23
Fig. 24
1. To set the 45° outward fence stop, use a combination or
machinist square and set the fence to 45° outward.
Fig. 25
2. oosen the jam nut (H) on the 45° outward fence stop
bolt.
3. Adjust the 45° outward fence stop bolt (I) until it makes
contact with the back of the fence.
4. Re-tighten the jam nut.
1. To set the 45° inward fence stop, use a 45° combination
or machinist square and set the fence to 45° inward (J).
Fig. 26
2. oosen the jam nut (K).
3. Adjust the 45° inward fence stop nut ( ) until it makes
contact with the 45° inward stop (M).
4. Re-tighten the jam nut.
Fig. 25
Fig. 26
A
B
C
F
D
E
G
I
H
J
K
M

KNIFE SETTING OR REP ACEMENT
To perform this task correctly, all components
(knives, screws, bars and cutterhead) need to be
thoroughly clean and free of any debris or pitch.
MODE 30-200:
Properly setting all 3 knives is essential to obtain accurate
work results. Knives will also last longer and will keep their
sharpness longer by equally sharing the cutting workload.
Page 16
Turn the power switch “OFF” and unplug the power
cord from its power source prior to any maintenance.
WARNING
!
CUTTERHEAD KNIVES
MODE 30-200:
There are 3 knives (A) installed in the cutterhead at the
factory. With usage and time, they will require replacement.
To maintain even knife wear, replace all 3 knives at the
same time.
MODE 30-200H:
There are 16 reversible carbide inserts (B) installed in the
helical cutterhead at the factory. With usage and time, they
will require replacement. To maintain even insert wear,
always reverse or replace all 16 inserts at the same time.
Fig. 29
WARNING
!
WARNING
!
MAKE CERTAIN THAT THE MACHINE IS
DISCONNECTED FROM THE POWER SOURCE
BE EXTREME Y CAREFU THAT YOUR HANDS
DO NOT COME IN CONTACT WITH THE KNIVES.
THE KNIVES ARE VERY SHARP. WEAR PROTECTIVE
G OVES WHEN HAND ING THE KNIVES.
To obtain the best adjustment results of the knives, it is
imperative to number the knives and grooves on the
cutterhead. With a permanent felt pen, across the groove
and over the knife, draw 1 line for #1 knife, 2 lines for #2
knife and 3 for the #3 knife. This will enable you to go back
and forth from one knife to the other to make fine
adjustments and be certain that all knives were tightened
properly.
The straight knife cutterhead offers 2 methods of
adjustment: springs and jack screws (Fig. 29).
This provides you with 2 options for setting the knives, so
you can decide which method works best for you.
1. Turn off and disconnect the jointer from power source.
2. To have full access to the cutterhead and knives,remove
the cutterhead guard.
3. Remove the fence to have access to the upper pulley, so
you can rotate the cutterhead to access all of the knives.
4. Using a wrench, choose a first knife and loosen (but do
not remove) all the gib bolts B (Fig. 30).
Start in the center and alternate sides. If replacing, loosen
the bolts until the knife can be removed and install the
new knife.
Fig. 30
MAINTENANCE

Page 17
Fig. 31
Fig. 32
Fig. 33
Fig. 34
5. Fig. 31 shows the knife C and the knife locking bar D
removed from the cutterhead. Remove the remaining
two knives and locking bars, in the same manner.
6. Using wrench E Fig. 31, lower the two knife adjustment
blocks to the bottom of the cutterhead by turning screws
Fcounterclockwise in all three slots of the cutterhead.
7. Before assembling knives, make certain the knives, the
locking bars and the cutterhead are thoroughly clean and
free of gum and pitch.
8. Place the knife locking bars Dand knives C Fig. 31 into
each slot in the cutterhead. Turn each screw B
counterclockwise just enough to hold the knife in position.
Replace the remaining two knives in the same manner.
Be careful, knives are very sharp.
WARNING
!
KNIVES MUST BE INSTA ED CORRECT Y AS
SHOWN IN FIG. 32 .
Mating surfaces of cutterhead to blade and blade
to bar to be tight and parallel.
Face of screw and face of cutterhead
to be parallel.
9. The knives are adjusted correctly when the cutting edge
of the knife extends out 0.015’’ (0,4 mm) from the
cutterhead diameter.
10.Carefully rotate the cutterhead G Fig. 33, until the round
portion of the cutterhead is on top as shown.
11. Place a 0.015’’ feeler gauge H Fig. 33, on the
cutterhead and using a straightedge Jon the outfeed
table, adjust the height of the outfeed table until it is
0.015’’ above the cutterhead diameter, as shown.
12. ock the outfeed table in position and remove the feeler
gauge.
13. ower the infeed table and place a straightedge J
Fig. 34 on the outfeed table, extending over the
cutterhead as shown.
14.a-) If you choose the jack screws to set the knife
height:
Rotate the cutterhead by hand until the knife is at
its highest point at each end of the cutterhead. To
raise the knife, use the wrench E Fig. 34, and turn
jack screw clockwise until the knife just touches the
straightedge J on each end and center of the
cutterhead when the knife is at its highest point.
When you are certain the knife is adjusted properly,
tighten the four locking screws B Fig. 30 by turning
them counterclockwise.
Repeat for the two other knives.
14.b). If you choose the springs to set the knife
height:
Push the knife down so the edge of the knife is
barely touching the straightedge (Fig. 34) . Hold
the knife down and tighten the bolts B Fig. 30
to secure the knife in place, at each end and in
the center of the cutterhead when the knife is
at its highest point.
Repeat for the 2 other knives.

Page 18
15. Re-check the height setting on all knives and re-set if
necessary.
16. Replace the fence and the cutterhead guard and set
the infeed table height. Do not touch the outfeed table
adjustments.
WARNING
!
MAKE CERTAIN THAT A KNIVES ARE
SECURE Y FASTENED IN THE CUTTERHEAD
BEFORE TURNING ON THE POWER.
HE ICA CUTTERHEAD INSERT
REVERSA / REP ACEMENT
MODE 30-200 H:
1. Using one of the supplied Allen keys, loosen but do not
remove the nut and screw Aand remove the knife
holder/chip breaker Band the insert C. (Fig. 35)
2. Thouroughly clean the housing Dbefore reinstalling the
knife holder/chip breaker and insert.
(Fig. 36)
3. Thouroughly clean the knife holder/chip breakers Eand
inserts Fusing a lacquer thinner and a small brush.
(Fig. 37)
4. Reverse or replace the insert and re-install it along with
the knife holder/chip breaker into the slot and partially
retighten the nut and screw G.
Fig. 35
Fig. 36
Fig. 37
Important! To prevent knife height
discrepancies, the knife holders /
chip breakers and inserts must be
clean and free of debris.
5. Center the knife holder/chip breaker with the flat
edge of the nut Hand fully tighten the nut and
screw. (Fig. 38)
6. Repeat with all the other inserts.
Fig. 38
IMPORTANT:
DO NOT REMOVE the nut and screw that secure the
knife holder/chip breaker, ON Y OOSEN. If the nut
and screw have to be replaced or if they have been
removed, follow instructions below to make sure the
knife holder/chip breakers are all secured at the same
height into the cutterhead.
1. Place the screw in the threaded hole but do not start
tightening it yet.
2. Place the nut on top of the screw but do not start
tightening it yet.
3. Hold the nut with your fingers and tighten the screw.
This will tighten both the screw and the nut simultaneously.
Do not thread the nut onto the screw before tightening
the screw into the threaded hole in the cutterhead.

Page 19
To start the jointer, push on the green ‘START’ button B
(Fig. 40). Wait for the cutterhead to reach full speed before
starting jointing.
To stop the jointer, push on the red ‘STOP’ button C
and wait for the cutterhead to come to a complete stop.
The red ‘STOP’ button is a mushroom type
pushbutton that locks into position when pressed. The
jointer can only be started by turning the button D
clockwise so it pops out and releases the stop button.
The left -key (E) will prevent any starting up if inserted
key is not in position of function.
ADJUSTING THE GIBS
The table gibs allow elimination of excessive play when
raising/lowering the tables. When properly adjusted, this
will allow for a smooth and easy table height adjustment.
Avoid this operation unless critical !
Adjusting gibs on a jointer must only be performed by
a knowledgeable machinery repair technician.
Inadequate adjustment could cause irreversible
damage to your jointer.
We recommend taking an appointment with a certified
repair center to perform this operation.
MAGNETIC SAFETY SWITCH
This jointer is equipped with a magnetic safety switch for
superior user protection. Should there be a power outage
during operation, the jointer will not start unexpectedly when
the power resumes.
The magnetic switch components are located inside the
base cabinet.The remote start and stop buttons are
conveniently located within easy reach of the user in front
of the jointer. Fig. 39
CB
Fig. 39
Fig. 40
D
MOTOR
MAGNETIC SWITCH
CONTROL PANEL
BLACK
WHITE
BLACK
WHITE
GREEN
BLACK
WHITE
WHITE
GREEN
BLACK
BLACK
BLACK
WHITE
WHITE
RED
RED
GREEN
GREEN
GREEN
GREEN
GROUND
STOP
13 14 2122 13 14
MODE 30-200 AND 30-200H
E ECTRICA CIRCUIT
E

Page 20
Motor and Machine Operation
PROB EM IKE Y CAUSE(S) SO UTION
Motor will not start. 1. ow voltage.
2. Open circuit in motor or loose
connections.
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for
loose or open connections.
Fuses or circuit
breakers blow.
1. Short circuit in line cord or plug. 1. Repair or replace cord or plug for
damaged insulation and shorted wires.
Motor fails to develop
full power (output of
motor decreases
in voltage at motor
terminals).
1. Power supply circuit overloaded with lights,
appliances, and other motors.
2. Undersized wires or circuits too long.
1. Reduce load on circuit.
2. Increase wire sizes or reduce length of the
circuit.
Motor overheats. 1. Motor overloaded during operation.
2. Air circulation through the motor restricted.
1. Reduce load on motor; take lighter cuts.
2. Clean out motor to provide normal
air circulation.
Motor stalls or shuts
off during a cut.
1. Motor overloaded during operation.
2. Short circuit in motor or loose connections.
3. Circuit breaker tripped.
1. Reduce load on motor; take lighter cuts.
2. Repair or replace connections on motor for
loose or shorted terminals or worn
insulation.
3. Install correct circuit breaker; reduce
number of machines running on that circuit
(circuit overload).
Blade slows when
cutting or makes a
squealing noise,
especially on start-up.
1. V-belt loose.
2. V-belt worn out.
1. Tighten V-belt.
2. Replace V-belt.
oud, repetitious noise
coming from machine.
1. Pulley setscrews or keys are missing or
loose.
2. Motor fan is hitting the cover.
3. V-belts are damaged.
1. Inspect keys and setscrews. Replace or
tighten if necessary.
2. Adjust fan cover mounting position, tighten
fan, or shim fan cover.
3. Replace V-belts.
Vibration when
running or cutting.
1. oose or damaged knife.
2. Damaged V-belt.
3. Worn cutterhead bearings.
1. Tighten or replace knife.
2. Replace.
3. Check/replace cutterhead bearings.
Table
PROB EM IKE Y CAUSE(S) SO UTION
Tables are hard to adjust. 1. Table lock is engaged or partially engaged. 1. Completely loosen the table lock.
TROUB ESHOOTING GUIDE