STEIN RC-3100 User manual

Please read this document carefully, it gives instructions for the correct use of this product
RC-3100
Part Number: RC-P9005

Language: English
Product Description
Product Life
If the product shows tactile or visual signs of wear, chemical contact, abrasion, or crushing it should be retired from use immediately. By misuse it is
possible to destroy this product during its first use. These times are for guidance purposes only.
Daily Use: 12 months Weekly Use: max 2-years Occasional Use: max 5-years
The total maximum life of this product (storage before use + lifetime in use) is limited to 10 years. In good storage conditions this product may be kept
for as many as 5 years before the first use without affecting its future duration in use. The working life depends on the frequency and type of use.
This pulley has been design specifically to be used with the range of RC Lowering Devices. If it is necessary to pre-tension the working line in a
system tighter than what can be achieved simply by pulling down on it or if you require to raise a load, a mechanical advantage of 3:1 can be achieved
by incorporating the Stein RC-3100 Pre-Tension pulley into the rigging system.
Product Identification and Markings
1 Trademark
2 Product Model Number
3 Working Load Limit
4 Serial Number
5 Type Of Use
6 Read Instructions
7 Country of Origin
8 Manufacturers Name
STEIN RC3100
WLL 150kg
S/N: YY/BBBBB/XXX
NOT RATED FOR PPE USE
MADE IN THE UK BY ISC
1&2
3
4
5
6
7&8
Pulley Body
Prusik
Retention
Bar
Pulley Wheel
RC-3100 Specification
Working Load Limit: 150kg
Maximum Rope Size: 19mm
Weight: 650g
Pulley Diameter: 94mm
Length: 157mm
Width: 105mm
Depth: 62mm
Activities using this type of equipment are inherently dangerous. It is not possible to cover every eventuality relating to the use of this equipment.
Purchasers and users of RC devices should seek professional training from a fully qualified and competent instructor prior to engaging in any activity.
If you are not able, or not in a position to assume this responsibility, do not use this product. The manufacturer its distributors and retailers do not
accept any liability if users do not follow the instructions correctly. Only the techniques shown in the diagrams are authorised. Any other use deviating
from those shown may result in serious injury or death.
Prior to each use a complete risk assessment must be carried out to ascertain that the device chosen configures with and is appropriate to the work
being undertaken. The RC device chosen must also be compatible with all the other components within the system.
Users must always ensure that all components of the work system are suitable for the foreseeable loadings that may be applied during use. Poor
technique may cause catastrophic failure of this equipment and should be avoided. Where a failure of the product may occur a suitable backup
system must be installed and used. All components of the system used with the device must be inspected before and after each operation. Retire the
RC-3100 from use if there are any tactile or visual signs of wear or damage.
The RC-3100 should only ever be used with the correct diameter of rope, You must never exceed the recommended maximum diameters. This device
has a Working Load Limit (WLL) – This is the maximum load allowed to be applied to the device either for lifting or lowering above which catastrophic
failure will occur. These values are based on a vertical load being applied and used as specified within these instructions.
Although these devices have been issued with a Working Load Limit (WLL) it is your responsibility to ensure that all the components used in
conjunction with the device are matched equally with their Working Load Limit (WLL) or Safety Factor (SF) or Safe Working Load (SWL). If you are
unsure on a products individual specifications you should contact the manufacturer. You should never exceed the lowest rated section or component
within a rigging system. When calculating any rigging system the strength of the anchor and attachment points must also be taken into account.
·The RC-3100 must never be used for lifting or lowering people. It is not intended or rated for use as Personal Protective Equipment (PPE)
·Always keep body parts, loose clothing, and debris away from the device when in use.
·Always use appropriate hand protection when operating the device.
·When holding the working line NEVER wrap the line around your hands or other body parts. Always ensure it can run freely in case you need
to release the line in an emergency.
·Do not stand or allow others to stand directly under the load being lowered or under the work being performed above. Ensure users and other
persons are working and operating the device from a safe distance.
·All moving parts must be lubricated regularly using a suitable lubrication spray. Ensure no excess lubrication comes into contact with the working
line. Remove all excess lubrication immediately.
·Products covered under these instructions should never be resold or used by a third party after it has been used by the original purchaser.
·The manufacturer recommends this product should be inspected prior to use along with periodically independent inspection in line with UK
LOLER 1998.
As part of any method statement we recommend that all users of this equipment must be given a copy of these instructions. They must
read them, understand them and explicitly follow all instructions and cautions attached. Any person using this equipment should be fully
trained and competent in its use before carrying out any rigging operations.
Warning
It is important that the users of this device have an understanding of the markings and are able to identify parts of the device

RC Instruction Manual
Routing The Working Line - RC-3001 Lowering Device
The following instructions demonstrate the correct routing of the working line to achieve a 3:1 tensioning system. Only ever
use the RC-3100 with a Prusik Loop as demonstrated. Never substitute the prusik for/in favour of a rope-grab.
(1)
Remove as much slack as
possible from the working line
and tie off using the fairleads
on the lowering device.
(2)
Attach a suitable prusik loop
to the working line using
either a 4-wrap or 6-wrap
prusik knot. More wraps give
extra grip.
(3)
Attach the RC-3100 to the
prusik loop by hooking the
device onto the loop by
means of the prusik retention
bar
(4)
Raise the prusik loop and
pulley up the line then release
the working line from the
fairleads leaving one wrap
around the bollard
(5)
Create a loop in the line and
route it over the pulley wheel
whilst keeping tension on the
line. The line goes in between
the retention bar and wheel
(6)
By pulling down vertically on
the line exiting the pulley this
will start to remove slack from
the main line.
(7)
To get extra tension securely
hold the end of the working
line which enters the pulley,
then release the line from the
pulley.
(8)
Tie off the working line and
repeat the process over until
the desired tension has been
achieved
Hold
Top
Fairlead
This technique can be used on both the RC-1000 and RC-2000
Lowering Devices. When using the RC-3100 Pre-Tension
Pulley with both the RC-1000 and RC-2000 the working line
must remain within the top fairlead.
Routing The Working Line
RC-1000 & RC-2000 Lowering Device
WARNING
ALWAYS ENSURE THE WORK AREA IS FREE &
CLEAR OF ANY OBSTACLES AND A FULL
RISK ASSESSMENTS HAS BEEN UNDERTAKEN
BEFORE USING THE RC DEVICE
This process of tensioning should only ever be carried out by one person. More than one person can exceed the RC-3100 WLL (working load limit).
Never try to achieve more tension by impact loading the pulley i.e. tugging repeatedly on the working rope.
If additional tension is required over and above what is possible by using the RC-3100 seek advice.

Please read this document carefully, it gives instructions for the correct use of this product
Fletcher Stewart (Stockport) Limited
Newby Road Industrial Estate
Hazel Grove
Stockport Cheshire SK7 5DA
United Kingdom
Tel: [phone] Fax: [phone]
Email: [email protected]
Web: www.fletcherstewart.co.uk
This product is Produced Under Licence
PERIODIC EXAMINATION RECORD
Date Reason for entry Examination Notes Name signature
Inspection Record
Model Serial Number Purchased from
Purchase Date
Date first used
Comments
The manufacturer recommends this product should be inspected prior to use along with periodically independent
inspection in line with UK LOLER 1998.
The manufacturer reserve the right to change specifications or modify these instructions without prior notification. E & O E