STILLA S3005 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Richmond’6x4
S3005
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill (capable of driving 100mm
Batten Screw)
•Hammer
•Ladder
•10mm Drill bit
•6mm Drill bit
•Tape measure
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Circular/power saw (if rebated or
heavy duty floor was chosen)
•4mm Alan key
•Batten screw drive
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This doesn’t
show the installation in detail however it could give you some handy tips. Please note we
haven’t videoed the assembly of each shed however the video online is the Maple 12x6 and
will give you an overall idea on how the installation process is completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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RICHMOND 6x4 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
12P
Cedar Clad Panel 1200x1895mm
2
9P
Cedar Clad Panel 900x1895mm
2
FP
Cedar Clad Panel 480x1895mm (Remove if DD)
2
SCD
Single Colonial Door 830x1840mm (Remove if DD)
1
G
6ft Gable
2
FP
Cedar Clad Panel 180x1895mm (DD option)
2
DCD
Double Colonial Door 714x1840mm (DD option)
2
WP
Cedar Clad Window Panel 1200x1895mm (Option)
WA
Cedar Shed Window Assembly (add per additional WP option)
CP
Corner Posts 1890x60x18mm
4
CS
Cover Strips 1890x40x7mm
1
F
6ft Shed Fascia Pack (4 pcs)
1
R
Roof Rafter 870x70x45mm
4
SDH
Single Door Head 840x70x45mm (remove if DD)
1
SDS
Single Door Step 840x19x42mm (remove if DD)
1
DDH
Double Door Head 1440x70x45mm (DD option)
1
DDS
Double Door Step 1440x42x19mm (DD option)
1
DP
Double Door Packer 100x100x20mm (DD option)
1
IWS
Internal Window Strip Set –2@ 770mm, 2@ 735mm (add per
additional WP Option)
E
Roof End Piece 203x70x30mm
12
REP
Roof End Plate 1114x70x45mm
4
RS
1120mm Roof Sheeting
4
Sky
1120mm Skylight (Option- swap with 1120 RS)
RC
1520mm Ridge Cap
1
C
1520mm Channel
2
HK
6x4 Hardware Kit
1
IM
6x4 Instruction Manual
1
Floor Kit –Option
Floor Frame - 140x38mm
Part Code
Checked
Part Description
Qty
EP
End Plate 1884x140x35mm
2
DJ
Double Joist 1130x140x35mm
2
SJ
Single Joist 1130x140x35mm
3
L
Logs 750mm
4
FB
1798mm x 800mm
1
FB
1798mm x 311mm
1

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1884mm
SJ
3
Single Joist 1130mm
DJ
2
Double Joist 1130mm
100BS
24
100mm Batten Screw
1.0 –FLOOR FRAME
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
ENSURE 42x35 side of the DJ sits at top.

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STEP 1.1
FLOOR FRAME INSTALLATION
The 6x4 floor frame comes in one part. Install floor frame in desired position at desired
height and fasten to logs once level and square.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
4
Logs 750x100x100mm
100BS
16
100mm batten screws
200PB
4
200mm M12 Post Bolt
W
8
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once frame is installed, predrill holes (using a 13mm drill bit) and bolt each log to the floor
frame in spots indicated with 200PB, using washers on both sides.

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STEP 1.2
FLOOR INSTALLATION
1.2 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
1
Floor Board 1798x800mm
FB
1
Floor Board 1798x311mm
50PS
25
50mm Philips Screw
1.2–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.

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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
If optional window was purchased, it can take the place of any 1200mm (12P) panel.
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside)
Note: Ensure tongue on VJ cladding is facing upwards.
12P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip
When screwing the four corners together please make sure the studs are flush on the
outside (not the inside) as per image below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on
the outside.
9P
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
12P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
9P
Screw 3 x 65HHS (Top,
centre & bottom)
9P
FRONT OF SHED

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 12P (top, centre & bottom) using 3 x 65HHS holding studs flush on
the outside.
Screw 3 x 65HHS (Top,
centre & bottom)
9P
12P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
FP
12P
Cedar Strip

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STEP 2.5
DOOR STEP INSTALL
2.5 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
SDS
1
840x42x19mm Single Door Step (Replace with 1440 DS if DD)
DDS
1
1440x42x19mm Double Door Step (ONLY FOR DD OPTION)
40N
4
40mm Nail
2.5- ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use concrete nails or
small dyno bolts to fasten (not provided).

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STEP 2.6
DOOR HEAD ASSEMBLY
2.6 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
SDH
1
840x70x45mm Single Door Head (replace with 1440mm DH if DD)
DDH
1
1440x70x45mm Double Door Head (ONLY FOR DD OPTION)
65HHS
2
65mm Hex head screw
2.6 - ASSEMBLY –DOOR HEAD ASSEMBLY
Hold SDH (or DDH) flush with top of panels. Ensure top cedar tongue on door head at
front lines up with top cedar tongue of Front panel. Screw through FP into SDH using 1x
65HHS per side.
Ensure Tongues line up for
Gable grooves to sit on.

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STEP 2.7
GABLE INSTALL
2.7 - ASSEMBLY PARTS –GABLE INSTALL
PART CODE
QTY
DESCRIPTION
G
2
6ft Gable
65HHS
10
65mm Hex head screw
2.7 - ASSEMBLY –BACK GABLE INSTALL
Carefully position Gable in place, carefully inserting gable groove onto tongue on back
panels. Screw 3x 65HHS through panels up into ends and centre of bottom plate of gable.
3.1 - ASSEMBLY –FRONT GABLE INSTALL
Carefully position Gable in place, carefully inserting gable groove onto tongues on front
panels and door head. Screw 2x 65HHS through both front panels up into ends of bottom
plate of gable. Screw 3x 65HHS through gable bottom plate, down into door head.
Screw 3x 65HHS up into
either end and centre of
gable.
Screw 2x 65HHS through
either front panel up into
gable.
Screw 3x 65HHS down
through gable into door
head.

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STEP 3.0
ROOF FRAME ASSEMBLY
3.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
2
Roof End Plate 1114x70x45mm
R
2
Roof Rafter 870x70x45mm
75BS
8
75mm Batten Screw
3.0- ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Place 2x Roof Rafters (R) in between REPs as seen in diagram above and screw 75BS into
predrilled holes to assemble roof frame.
Repeat this twice.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES –ENSURE FRAMES ARE SQUARED BEFORE MOVING ON

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STEP 3.1
ROOF ASSEMBLY
3.1 - ASSEMBLY PARTS –ROOF ASSEMBLY (ROOF SHEETS)
PART CODE
QTY
DESCRIPTION
RS
2
1120mm roof sheet
40RS
3
40mm Roof screw
25RS
4
25mm Roof screw
3.1 - ASSEMBLY –ROOF ASSEMBLY (ROOF SHEETS)
It helps to find a flat, level surface to complete this process on.
Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in
diagrams. Lay roof sheet (bent edge) flush with top of roof frame while hanging side of roof
sheet 203mm* over end of roof frame. Once in position, screw 25RS through pan at top**
FIRST and then (checking bottom is still overhanging 203mm from side) screw a 40RS
through rib at the bottom** to fasten roof sheet in place.
Fasten roof sheets to battens in sequence shown. 1 x 25RS either side of join at top and 1 x
40RS through rib join at bottom.
Note: Use straight edge to keep all screws in line and centre of batten
* Use 203mm “E” or tape measure when placing overhanging side of roof sheet (ENSURE
ROOF SHEET RUNS PARRELEL TO ROOF FRAME END).
** Only screw 25RS in pan at the top and 40RS in the bottom of roof sheet.
REPEAT THIS STEP FOR SECOND ROOF FRAME
(TOP)
(SIDE VIEW)

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
4
40mm Roof screw
25RS
6
25mm Roof screw
3.2 - ASSEMBLY –ROOF ASSEMBLY
Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete
screw bottom off using 1 x 40RS through every rib.
Note: Use straight edge to keep all screws in line and centre of batten.
REPEAT THIS STEP FOR SECOND ROOF FRAME

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STEP 3.3
CHANNEL ASSEMBLY
3.3 - ASSEMBLY PARTS –CHANNEL ASSEMBLY
PART CODE
QTY
DESCRIPTION
ST
4
12mm self-tapping screw
C
1
Roof Channel
3.3 - ASSEMBLY –CHANNEL ASSEMBLY
Slide Roof channel onto end of roof sheeting overhang. Fasten in place using ST.
REPEAT TASKS 3.0 –3.3 TO COMPLETE THE OTHER ROOF PANEL.

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STEP 3.4
ROOF END PIECE
3.4 - ASSEMBLY PARTS –RIDGE BEAM BRACKET
PART CODE
QTY
DESCRIPTION
E
12
Roof End Piece 203x70x30mm
65BS
12
65 Batten Screws
3.4 - ASSEMBLY –ROOF END PIECES TO GABLES
Standing inside shed on ladder, screw roof end pieces to top of gable in required positions
using 1x 65BS per piece. See positions in photo below. Lay 70mm side flat on top of gable
with 70x30mm face flush with inside of gable frame and screw in place (6 pieces per gable).
Note: It is advised to predrill through the E first with a 4mm drill bit, before securing to
gable.
Repeat this step on both gables.

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STEP 3.5
ROOF INSTALLATION
3.5 - ASSEMBLY PARTS –ROOF INSTALLATION
PART CODE
QTY
DESCRIPTION
2
Completed roof panels
75BS
24
75mm Batten Screw
3.5 - ASSEMBLY –ROOF INSTALLATION
Slide roof frame into position. Ensure point of roof frame is flush with middle of gable as
seen below. Fasten to ends using 3x 75BS, screw through roof frame into gable frame.
Fasten to sides using 6x 75BS evenly spaced, screw through roof frame into side wall top
plates. Meet second roof frame up with the first and repeat steps for fastening.
This task will require 2 or more persons to complete.