STILLA S3081 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Hazel’9x6
S3081
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill (capable of driving 100mm
Batten Screw)
•Hammer
•Ladder
•10mm Drill bit
•6mm Drill bit
•Tape measure
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Circular/power saw (if heavy duty
floor was chosen)
•4mm Alan key
•Batten screw drive
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This
doesn’t show the installation in detail however it could give you some handy tips.
Please note we haven’t videoed the assembly of each shed however the video online
is the Maple 12x6 and will give you an overall idea on how the installation process is
completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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HAZEL 9X6 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1895mm (remove 2 if DD)
7
FWP
Cedar Clad Window Panel 930x1895mm
2
WA
Cedar Shed Window Assembly (add per additional WP)
2
SCD
Single Colonial Door 830x1840mm
1
G
6ft Gable
2
FP
Cedar Clad Front Panel 180x1895mm (add if DD option)
2
DCD
Double Colonial Door 714x1840mm (add if DD option)
2
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
4
F
6ft Fascia Pack (4 pcs)
1
R
Roof Rafter 870x70x45mm
8
CT
Collar Tie
2
SDH
Single Door Head 840x70x45mm
1
SDS
Single Door Step 840x42x19mm
1
DDH
Double Door Head 1440x70x45mm (add if DD option)
1
DDS
Double Door Step 1440x42x19mm (add if DD option)
1
DP
Double Door Packer 100x100x20mm (add if DD option)
1
IWS
Internal Window Strip Set –2@ 770mm, 2@ 735mm (add per
additional WP)
2
E
Roof End Piece 203x70x30mm
12
RS
1120mm Roof Sheeting
8
Sky
1120mm Skylight (option- swap with 1120 RS)
RC
1800mm Ridge Cap
2
C
1520mm Channel
4
HK
9x6 Hardware Kit
1
IM
9x6 Instruction Manual
1
REP
Roof End Plate 1304x70x45mm
8
JP
Joining Plate 812x70x45mm
4
RI (option)
Roof Insulation 2700x1300mm
2
Floor Kit –Option
Floor Frame –140x35
Part Code
Checked
Part Description
Qty
EP
End Plate 1884x140x35mm
4
DJ
Double Joist 1280x140x35mm
4
SJ
Single Joist 1280x140x35mm
6
L
Logs 750mm
6
FB
1798x800mm
3
FB
1798x211mm
1

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT (1 of 2 floor frames)
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1884mm
SJ
3
Single Joist 1280mm
DJ
2
Double Joist 1280mm
100BS
24
100mm Batten Screw
1.0 –FLOOR FRAME (1 of 2 floor frames)
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
REPEAT THIS PROCESS FOR FASTENING 1 MORE FLOOR FRAME.
ENSURE 42x35 side of the DJ sits at top.
FRONT

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STEP 1.1
FLOOR FRAME INSTALLATION
The 9x6 floor frame comes in two parts. Install first floor frame in desired position at
desired height and fasten to logs once level and square, then join and fasten next frame
and repeat.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
6
Logs 750x100x100mm
100BS
24
100mm batten screws
65BS
8
65mm Batten Screws
200PB
6
200mm M12 Post Bolt
W
12
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
Repeat the steps below for each floor frame, joining the floor frames together as you go in
order displayed in diagram below.
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
4. Butt next floor frame into installed frame and join using 8x 65BS evenly spaced along
the EP.
5. Repeat process until all frames are joined.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once all frames are joined, predrill holes (using a 13mm drill bit) and bolt each log to the
floor frame in spots indicated with 200PB, using washers on both sides.
FRONT
FRONT
FRONT

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STEP 1.2
FLOOR INSTALLATION
1.2 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
3
Floor Board 1798x800mm
FB
1
Floor Board 1798x211mm
50PS
75
50mm Philips Screw
1.2–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.

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STEP 2.0
WALL ASSEMBLY
IF ADDITIONAL WINDOW OPTION PURCHASED (WP –900MM WINDOW PANEL), IT CAN BE
POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (9000MM WALL PANEL)
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside) Note: Ensure tongue on VJ Cedar Cladding is facing upwards
P
Screw 3 x 65HHS (Top,
centre & bottom)
FWP
Cedar Strip
When screwing the four corners
together please make sure the
studs are flush on the outside
(not the inside) as per image
below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
FWP
Cedar Strip

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STEP 2.8
DOOR STEP INSTALL
2.8 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
DDS
1
840x42x19mm Double Door Step
40N
4
40mm Nail
2.8- ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use concrete nails or
small dyno bolts to fasten (not provided).

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STEP 2.9
DOOR HEAD INSTALL (Non-Gable end)
2.9 - ASSEMBLY PARTS –DOOR HEAD INSTALL
PART CODE
QTY
DESCRIPTION
DDH
1
840x70x45mm Double Door Head
MP
2
Mending Plate
32PS
8
32mm Phillips Screw
2.9 - ASSEMBLY –DOOR HEAD INSTALL
1. Mark 75mm either side on top of door head (tongue is on top).
2. Screw Mending Plate to top of either side of Door Head using 2x 32PS.
3. Place Door Head in position. Ensure top cedar tongue on door head at front lines
up with top cedar tongue of Front panel.
4. Fasten Door Head by screwing 2x 32PS through mending plate into front panel.
Ensure Door Head sits hard against side of front panel.
Ensure Tongues line up for
Gable grooves to sit on.
Ensure Door Head sits hard
against side of front panel.
1.
2.
3.
4.

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STEP 3.0
DOOR HEAD INSTALL (Non-Gable end)
3.0 - ASSEMBLY PARTS –DOOR HEAD INSTALL
PART CODE
QTY
DESCRIPTION
100BS
2
100mm batten screw
3.0 - ASSEMBLY –DOOR HEAD INSTALL
Secure Door Head by screwing 1x 100BS* through front panel into bottom of Door Head,
as seen below.
* It is advised to predrill using a 4mm drill bit before screwing.

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STEP 3.1
GABLE INSTALL
3.1 - ASSEMBLY PARTS –GABLE INSTALL (1 of 2 Gables)
PART CODE
QTY
DESCRIPTION
G
1
6ft Gable
65HHS
4
65mm Hex head screw
3.1 - ASSEMBLY –GABLE INSTALL (1 of 2 Gables)
Carefully place gable on back wall, ensuring groove on gable slots into the tongue on the wall,
as seen below. Ensure end of gable sits flush with side of back wall panel and fasten by
screwing 4x 65HHS through panels into gable- 2 screws either side of join.
REPEAT THIS PROCESS FOR INSTALLING OTHER SIDE GABLE.
Ensure groove slots into tongue
Screw upwards through
wall panel into gable

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STEP 4.0
ROOF FRAME ASSEMBLY
4.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
4
Roof End Plate 1304x70x45mm
R
4
Roof Rafter 870x70x45mm
JP
2
Joining Plate 812x70x45mm
75BS
32
75mm Batten Screw
4.0 - ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Position JP up to the 406mm line on REPs, hold flush and use predrilled holes to screw
two Roof End Plates (REP) together with Joining Plate (JP) using 75BS (as pictured).
Repeat this twice.
2. Place 4x Roof Rafters (R) in between joined REPs as seen in diagram above and screw
75BS into predrilled holes to finish assembling one roof frame.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES - ENSURE FRAMES ARE SQUARED BEFORE MOVING ON

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STEP 4.1
ROOF INSULATION INSTALL
If you did not purchase this option please skip this step
4.1 - ASSEMBLY PARTS –ROOF INSULATION INSTALL (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
RI (option)
1
Roof Insulation 2700x1300mm
40N
40
40mm Nail
4.1 - ASSEMBLY –ROOF INSULATION INSTALL (REPEAT WITH SECOND FRAME)
It helps to find a flat, level surface to complete this process on.
Once roof frame is assembled, fix Roof Insulation to top of frame before screwing roof
sheets over top.
Fix Roof Insulation to top of frame using bent 40N (or staples- not supplied).