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  9. STILLA S3110 User manual

STILLA S3110 User manual

STILLA
ASSEMBLY INSTRUCTIONS
Wattle 8x4’
S3110
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!
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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill (capable of driving 100mm
Batten Screw)
•Hammer
•Ladder
•10mm Drill bit
•6mm Drill bit
•Tape measure
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Circular/power saw (if heavy duty
floor was chosen)
•4mm Alan key
•Batten screw drive
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This doesn’t
show the installation in detail however it could give you some handy tips. Please note we
haven’t videoed the assembly of each shed however the video online is the Maple 12x6 and
will give you an overall idea on how the installation process is completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla rebated floor we recommend finding a
place in your yard that is very close to level. Pavers or a solid material that will not be
affected by weather can be used to perfectly level the shed by placing under the
floor frame where required, make sure all members are supported.
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.
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WATTLE 8x4 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 1200x1895mm
4
FP
Cedar Clad Panel 780x1895mm (Remove if DD)
2
SCD
Single Colonial Door 830x1840mm (Remove if DD)
1
G
8ft Gables (2 x LHS, 2 x RHS)
4
FP
Cedar Clad Panel 480x1895mm (DD option)
2
DCD
Double Colonial Door 714x1840mm (DD option)
2
WP
Cedar Clad Window Panel 1200x1895mm (Option)
WA
Cedar Shed Window Assembly (add per additional WP option)
CP
Corner Posts 1890x60x20mm
4
CS
Cover Strips 1890x40x7mm
1
F
8ft Fascia Pack (4)
1
R
Roof Rafter 1195x70x45mm
4
SDH
Single Door Head 840x70x45mm (remove if DD)
1
SDS
Single Door Step 840x19x42mm (remove if DD)
1
DDH
Double Door Head 1440x70x45mm (DD option)
1
DDS
Double Door Step 1440x42x19mm (DD option)
1
DP
Double Door Packer 100x100x20mm (DD option)
1
IWS
Internal Window Strip Set –2@ 770mm, 2@ 735mm (add per
additional WP Option)
SCS
Stilla Cover Strip 2400x40x7mm (1@ 1800mm, 1@ 600mm)
1 & 1
FGS
Front Gable Strip 460mm
1
BGS
Back Gable Strip 490mm
1
E
Roof End Piece 203x 70x30mm
12
RS
1450mm Roof Sheet
4
Sky
1450mm Skylight (Option- swap with 1450 RS)
RC
1520mm Ridge Cap
1
C
1520mm Channel
2
HK
8x4 Hardware Kit
1
IM
8x4 Instruction Manual
1
REP
Roof End Plate 1114x70x45mm
4
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Floor Kit –Option
Floor Frame - 140x35mm
Part Code
Checked
Part Description
Qty
EP
End Plate 1242mm
4
DJ
Double Joist 1130mm
2
SJ
Single Joist 1130mm
6
FN
Floor Nog 379mm
3
L
Logs 750mm
6
FB
1798mm x 800mm
1
FB
598mm x 800mm
1
FB
1798mm x 311mm
1
FB
598mm x 311mm
1
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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT (1 of 2 floor frames)
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1242mm
SJ
3
Single Joist 1130mm
DJ
1
Double Joist 1130mm
100BS
18
100mm Batten Screw
1.0 –FLOOR FRAME (1 of 2 floor frames)
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
REPEAT THIS PROCESS FOR FASTENING 1 MORE FLOOR FRAME.
ENSURE 42x35 side of the DJ sits at top.
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STEP 1.1
FLOOR FRAME INSTALLATION
The 8x4 floor frame comes in two parts. Install first floor frame in desired position at
desired height and fasten to logs once level and square, then join and fasten next frame
and repeat.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
6
Logs 750x100x100mm
100BS
24
100mm batten screws
65BS
6
65mm Batten Screws
200PB
6
200mm M12 Post Bolt
W
12
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
Repeat the steps below for each floor frame, joining the floor frames together as you go in
order displayed in diagram below.
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
4. Butt next floor frame into last installed frame and join using 6x 65BS evenly spaced
along SJ.
5. Repeat process until all frames are joined.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once all frames are joined, predrill holes (using a 13mm drill bit) and bolt each log to the
floor frame in spots indicated with 200PB, using washers on both sides.
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STEP 1.2
FLOOR NOG INSTALLATION
1.2 –FLOOR NOG INSTALLATION
PART CODE
QTY
DESCRIPTION
FN
3
Floor Nog 379x42x35mm
65HHS
6
65mm Hex Head Screws
1.2 –FLOOR NOG INSTALLATION
Mark out measurements shown below (centre of nog). Fasten Floor Nogs (FN) in positions
shown in diagram below using 1x 65HHS per join.
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STEP 1.3
FLOOR INSTALLATION
1.3 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
1
Floor Board 1798x800mm
FB
1
Floor Board 598x800mm
FB
1
Floor Board 1798x311mm
FB
1
Floor Board 598x311mm
50PS
41
50mm Philips Screw
1.3–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.
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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
If optional window was purchased, it can take the place of any 1200mm (12P) panel.
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside)
Note: Ensure tongue on VJ cladding is facing upwards.
12P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip
When screwing the four corners together please make sure the studs are flush on the
outside (not the inside) as per image below.
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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through 12P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on
the outside.
12P
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
12P
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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through 12P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on
the inside.
12P
Screw 3 x 65HHS (Top,
centre & bottom)
12P
FRONT OF SHED
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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through 12P into 12P (top, centre & bottom) using 3 x 65HHS holding studs flush on
the outside.
Screw 3 x 65HHS (Top,
centre & bottom)
12P
12P
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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
FP
12P
Cedar Strip
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STEP 2.5
DOOR STEP INSTALL
2.5 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
SDS
1
840x42x19mm Single Door Step (Replace with 1440 DS if DD)
DDS
1
1440x42x19mm Double Door Step (ONLY FOR DD OPTION)
40N
4
40mm Nail
2.5- ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use concrete nails or
small dyno bolts to fasten (not provided).
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STEP 2.6
DOOR HEAD ASSEMBLY
2.6 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
SDH
1
840x70x45mm Single Door Head (replace with 1440mm DH if DD)
DDH
1
1440x70x45mm Double Door Head (ONLY FOR DD OPTION)
65HHS
2
65mm Hex head screw
2.6 - ASSEMBLY –DOOR HEAD ASSEMBLY
Hold SDH (or DDH) flush with top of panels. Ensure top cedar tongue on door head at
front lines up with top cedar tongue of Front panel. Screw through FP into SDH using 1x
65HHS per side.
Ensure Tongues line up for
Gable grooves to sit on.
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STEP 2.7
BACK END GABLE ASSEMBLY
2.7 - ASSEMBLY PARTS –BACK END GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
G
2
8ft Gable (left and right)
BGS
1
490mm Back Gable Cover Strip
65HHS
2
65mm Hex head screw
40N
5
40mm Nail
2.7 - ASSEMBLY –BACK END GABLE ASSEMBLY
Lay left and right gables (G) on a flat surface with the frame facing upwards, as seen below.
Hold flush at the bottom and screw together in position shown below using 2x 65HHS.
Turn fastened gable over with the cedar now facing upwards. Position BGS over join in gable,
holding bottom flush with bottom of cedar cladding and nail using 5x 40N.
* It is recommended to run a bead of silicone over the join before nailing the BGS.
Lay Gables on flat surface
Hold flush at the bottom and
fasten together with 2x 65HHS
Nail BGS on cedar side,
flush with bottom, to
cover join
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16 | P a g e
STEP 2.8
BACK END GABLE INSTALL
2.8 - ASSEMBLY PARTS –BACK END GABLE INSTALL
PART CODE
QTY
DESCRIPTION
1
Assembled back end 8ft Gable
65HHS
6
65mm Hex head screw
2.8 - ASSEMBLY –BACK END GABLE INSTALL
Carefully place assembled gable on back wall, ensuring groove on gable slots into the tongue
on the wall, as seen below. Ensure end of gable sits flush with side of back wall panel and
fasten by screwing 6x 65HHS through panels into gable- 3 screws either side of join.
Ensure groove slots into tongue
Screw upwards through
wall panel into gable
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17 | P a g e
STEP 2.9
FRONT END GABLE ASSEMBLY
2.9 - ASSEMBLY PARTS –FRONT END GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
G
2
8ft Gable (left and right)
SCS
1 & 1
Stilla Cover Strip (1@1800mm, 1@ 600mm)
FGS
1
460mm Front Gable Cover Strip
65HHS
2
65mm Hex head screw
40N
15
40mm Nail
2.9 - ASSEMBLY –FRONT END GABLE ASSEMBLY
Lay left and right gables (G) on a flat surface with the frame facing upwards, as seen
below. Hold flush at the bottom and screw together in position shown below using 2x
65HHS.
Turn fastened gable over with the cedar now facing upwards. Position SCS (1800 & 600
pieces) flush at each end and flush with bottom of gable cedar cladding. Hold in place and
using 10x 40N spaced evenly, nail to gable through cover strip. Position FGS over join in
gable, holding bottom flush with top of SCS and nail using 5x 40N.
* It is recommended to run a bead of silicone over the join before nailing the FGS.
Lay Gables on flat surface
Hold SCS flush at each end
and flush with bottom
Position FGS over join and hold
bottom flush with top of SCS
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18 | P a g e
STEP 3.0
FRONT END GABLE INSTALL
3.0 - ASSEMBLY PARTS –FRONT END GABLE INSTALL
PART CODE
QTY
DESCRIPTION
1
Assembled front end 8ft Gable
65HHS
6
65mm Hex head screw
3.0 - ASSEMBLY –FRONT END GABLE INSTALL
Carefully position Gable in place, carefully inserting gable groove onto tongues on front
panels and door head. Screw 2x 65HHS through both front panels up into ends of bottom
plate of gable. Screw 3x 65HHS through gable bottom plate, down into door head.
Screw 2x 65HHS through both
front panels up into gable.
Screw 3x 65HHS down through
gable into door head.
Ensure groove slots into tongue
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19 | P a g e
STEP 4.0
ROOF FRAME ASSEMBLY
4.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
2
Roof End Plate 1714x70x45mm
R
2
Roof Rafter 1195x70x45mm
75BS
8
75mm Batten Screw
4.0- ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Place 2x Roof Rafters (R) in between REPs as seen in diagram above and screw 75BS into
predrilled holes to assemble roof frame.
Repeat this twice.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES –ENSURE FRAMES ARE SQUARED BEFORE MOVING ON

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