Stinger CS150 User manual

• Operation
• Safety
®
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!
• Maintenance
• Warranty
CS150 CAP STAPLER OWNER’S MANUAL
REV 1/17
PLEASE READ!
This manual contains important information about product safety.

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CS150 Cap Stapler
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WELCOME(TO(STINGER(
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CS150 Cap Stapler
• Important Information 1
• Tool Specifications 4
• Loading the Tool 5
• Operating the Tool 6
• STINGER CS150 Schematic 8
• STINGER CS150 Parts List 9
• Maintenance and Storage 10
• Warranty 11
• Troubleshooting 12
TABLE(OF(CONTENTS(
ii

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CS150 Cap Stapler
IMPORTANT(INFORMATION( !
PERSONAL SAFETY ITEMS
• Do not use tool prior to reading the Owner’s Manual.
• Always wear eye protection that conforms to ANSI requirements (Z87.1) and
provides protection against flying particles both from the front and side. Eye
protection should be worn by the operator and by others in the work area. Eye
protection is required to protect against flying fasteners and debris that could
possibly cause severe eye injury.
• The employer is responsible to enforce the use of eye protection equipment by the tool
operator and all other personnel in the work area.
• To prevent accidental injuries:
– Handle the tool with care
– Always assume that the tool contains fasteners
– Always disconnect the air hose from the STINGER CS150 when:
• loading staples and/or caps
• performing inspection, maintenance or repair
• clearing a staple or collated cap jam
• the tool is not in use
• leaving the work area
• moving the STINGER CS150 to another work location
• handing the STINGER CS150 to another person
• storing the tool
– Never point the tool toward yourself or anyone else
– Never engage in horseplay
– Never hold or carry the tool with a finger on the trigger
– Never place a hand or any other part of the body in the fastener discharge area of
the tool while the air supply is connected
1

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CS150 Cap Stapler
IMPORTANT(INFORMATION(
AIR(SUPPLY(AND(CONNECTIONS(
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2

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CS150 Cap Stapler
IMPORTANT(INFORMATION(
OPERATION OF THE TOOL
• Never inspect, maintain, repair, adjust, clear a jam or store the tool with the air connected.
• Never use the tool in proximity of flammable gases or liquids, as some tools will create sparks
that can be an ignition source for a fire or explosion.
• Always inspect the safety device for damage and proper operation prior to operation.
• Never assume the tool is empty of fasteners.
• Never point the tool toward yourself or any other persons.
• Never cycle the tool unless it is in contact with the work-piece.
• Never use the tool as a hammer or wedging device or drop to the floor from any height.
• Always remove your finger from the trigger when pausing from cycling.
• Never tamper with the safety device or use the tool if the safety device is not functioning
properly.
• Use only 7/8”, 1 ¼” or 1 ½”STINGER StaplePac®cap fasteners with the STINGER CS150
Cap Stapler. Never use any fasteners that are not specified for use in this tool. The CS150
holds 1 coil of plastic caps (200 caps) and 2 strips of staples (100 staples each).
3

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CS150 Cap Stapler
Operating pressure 95-105 psi
Weight 4.2lbs
Staple capacity 200 staples (2-100 count strips)
Cap capacity 200 plastic collated caps (1 reel)
Air inlet ¼”
Fasteners STINGER StaplePac®only. Each 2000 count StaplePac consists of
20 strips of 7/8”, 1-1/4” and 1-1/2” 18 gauge staples (100 staples per
strip) and 10 reels of 1” diameter plastic collated caps (200 caps per
reel).
4
1. Magazine
2. Magazine Cover
3. Cover Release Tab
4. Cap Feeder
5. Staple Track
6. Staple Follower
7. Catch Button
8. Latch
9. End Cap
10. Exhaust
11. Safety
12. Trigger
13. Nose
14. Quick Clear™ Lever
15. Feed Chute
7.
13. 5.
8.
9.
12.
6.
1. / 2.
14.
3. 4.
10.
11.
15.
TOOL(SPECIFICATIONS(

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CS150 Cap Stapler
LOADING(THE(TOOL(
FOR USE WITH 7/8”, 1-1/4”, or 1-1/2” STINGER STAPLEPAC®CAP STAPLES ONLY
• Disconnect air. Open the Magazine Cover by pushing the
green Cover Release Tab and lifting.
• Place cap reel in Magazine. Make sure the front end of the cap
coil is placed over the cap guide area of the Magazine. Insert
lead cap into the Feed Chute.
• Slide caps along the Feed Chute with fingers until they engage
the Cap Feeder. Pull the Cap Feeder back and release to
advance caps until the first cap is under the Nose of the tool.
• Close the Magazine Cover.
• Pull back the Staple Follower until the Latch catches.
• Place staples in Staple Track.
• Release the Catch Button. Plug into air source. Tool is ready
to use.
5

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CS150 Cap Stapler
OPERATING(THE(TOOL(
1. Do not use tool prior to reading the STINGER CS150 Owner’s Manual.
2. Read warning label(s) on the tool.
3. Visually inspect the tool for worn or damaged parts.
4. Wear appropriate eye and ear protection.
5. Install a male pneumatic fitting into the End Cap of the tool, ensuring that the fitting allows the
tool to exhaust any air in the tool when the air hose is disconnected.
6. Add 2 drops of non-detergent, 20-weight oil into the male fitting daily.
7. Connect the air hose to the tool using a quick connect fitting, and check the air pressure
reading on the regulator to ensure it does not exceed 105 PSI. Check the tool for any air
leaks.
8. Place the tool, empty of fasteners, in operating position on a scrap work piece. Fully depress
the Safety and pull the Trigger to verify that the tool cycles.
9. Disconnect the air hose from the tool when:
• Loading staples and/or caps
• Performing inspection, maintenance or repair
• Clearing a staple or collated cap jam
• The tool is not in use
• Leaving the work area
• Moving the tool to another work location
• Handing the STINGER CS150 to another person
• Storing the tool
10. Following recommended loading instructions, load the fasteners approved for use in the tool.
See Page 6.
6

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CS150 Cap Stapler
OPERATING(THE(TOOL(
11. Cycle the tool on a scrap work piece to evaluate the depth of penetration by the fastener into
the work piece.
12. To adjust the depth of penetration, regulate the air pressure at the regulator and/or
disconnect the air hose, adjust the depth control screw, connect the air hose, and cycle the
tool on a scrap work piece to evaluate the adjustment.
13. Repeat Step 12 as needed to set the correct depth, using the minimum amount of air
pressure to drive the fastener.
7

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CS150 Cap Stapler
STINGER(CS150(SCHEMATIC(
8

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CS150 Cap Stapler
STINGER(CS150(PARTS(LIST(
9
* Parts included in 0137905 O-Ring and Seal Kit
Ref No. Item No.
Description
01 0136665
SCREW
02 0135851
WASHER
03 0135951
EXHAUST DEFLECTOR
* 04 0137973
O-RING
05 0135854
WASHER
06 0137953
CAP SCREW (4)
07 0135856
FLAT WASHER (4)
08 0137899
CAP
* 09 0136627
EXHAUST SEAL
* 10 0136628
O-RING
11 0136630
POPPET SPRING
* 12 0136643
POPPET O-RING
13 0136642
POPPET
* 14 0137976
PISTON STOP O-RING
* 15 0137979
CYLINDER SEAL O-RING
16 0553031
GUIDE SPACER
17 0136675
CYLINDER
* 18 0137969
CYLINDER O-RING
* 19 0553029
CYLINDER O-RING
* 20 0136615
PISTON O-RING
21 0137898
PISTON & DRIVER ASSEMBLY
* 22 0553001
BUMPER
23 0136657
RETURN SEAL
* 24 0137966
GASKET
25 0137897
BODY
* 26 0136621
0-RING (2)
27 0136645
BARB FITTING (2)
28 0135897
SAFETY GUIDE
29 0136658
SPRINT
30 0137896
SAFETY
31 0137895
SAFETY ASSEMBLY
32 0135947
WASHER
33 0135948
BELT CLIP
34 0136623
TRIGGER PIN
35 0136653
PIN
* 36 0135911
O-RING (2)
37 0136640
BLEEDER VALVE
* 38 0136676
O-RING
39 0136622
SPRING
40 0136620
PLUNGER
41 0136650
TRIGGER ASSEMBLY
42 0137894
TUBING
43 0135907
PIN
44 0137893
CAP FEEDER
45 0137911
SPRING
46 0135910
FEED CYLINDER
47 0135912
FEED PISTON
Ref No. Item No.
Description
* 48 0135913
O-RING
49 0135914
SPRING
* 50 0135915
PISTON STOP
51 0135916
FEED PISTON COVER
52 0135917
RETAINING RING
* 53 0137986
O-RING
54 0135918
HOLD DOWN SPRING
55 0135925
FEED CHUTE
56 0137957
LOCK NUT
57 0135926
SCREW (2)
58 0136608
SCREW (5)
59 0135919
MAGAZINE RIGHT
60 0135927
MAGAZINE COVER
61 0135921
MAGAZINE LEFT
62 0135922
SCREW (2)
63 0135923
NUT
64 0136672
SPRING CLIP
65 0136631
NEGATOR SPRING
66 0136673
NEGATOR SPRING DRUM
67 0136648
SCREW (5)
68 0135892
STATIC FRONT PLATE
* 69 0135893
O-RING
70 0136654
STEP PIN
71 0136624
LATCH ASSEMBLY
72 0136637
REMOVABLE FRONT PLATE
73 0136652
PIN
74 0136656
WEAR PLATE
75 0136653
PIN
76 0137892
FEED CHUTE BASKET
77 0136660
SCREW
78 0137891
MAGAZINE COVER
79 0137890
COVER ROD
80 0137889
MAGAZINE
81 0135885
SPRING
82 0137888
BUTTON
83 0137887
HOUSING
84 0136659
SPRING
85 0136651
FIXED SPACER
86 0136644
PLUG
87 0136639
SPRING
88 0137886
PUSHER
89 0136649
SPACER
90 0137885
BRACKET
91 0136611
WASHER
92 0135924
SCREW
** 0137905
O-RING AND SEAL KIT

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CS150 Cap Stapler
MAINTANANCE(&(STORAGE(
MAINTENANCE
1. Disconnect the air hose from the tool when performing inspections, maintenance or repairs.
2. Use air line lubricators. If lubricators are not available, or if hose length exceeds 10 feet, add
2 drops of non-detergent 20-weight oil daily into the air inlet of the tool.
3. Whenever repairs or replacement of parts inside the body occur, check the piston “O” ring for
adequate grease lubrication.
4. Never use any parts other than genuine STINGER replacement parts. To order, call
800-746-5659.
5. Periodically clean the Magazine and Nose of the tool with a mild solvent.
STORAGE
1. Disconnect the air hose when storing the tool.
2. Never store the tool in cold weather environments for any duration of time as any frost or ice
formation in the tool will cause tool failures.
3. For prolonged storage, add 2 drops of oil to the air inlet of the tool prior to discontinuing use.
Also clean the exterior of the tool with a mild solvent.
10

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CS150 Cap Stapler
WARRANTY(
WARRANTY(ITEMS(
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11

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CS150 Cap Stapler
TROUBLESHOOTING(
PROBLEM:(
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Please contact Inside Sales for technical support if you have any other problems: 800-746-5659
Disconnect the air hose from the tool when performing inspections, maintenance or repairs.
12

2964 Clydon SW, Grand Rapids MI 49519, USA
Phone: [phone] Fax: [phone]
www.nationalnail.com
Contact Inside Sales at
800-746-5659
to place an order for
replacement parts.
Visit our website at
www.stingerworld.com
to learn more about our
products and services.
www.nationalnail.com
Revised 11/07/11
REV 06/15
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