Stobag TP6500 User manual

Instruction manual
PAVILION
BAVONA TP6500 HARDTOP
ATRIUM
ASTANO TR4520 HARDTOP
Read the instruction manual before starting any work!
Keep for future use!
Art.: 264224

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2Instruction manual
BAVONA | ASTANO
STOBAG North America Corporation
1445 Norjohn Ct Burlington
ON L7L OE6 Canada
Tel. [phone]
Fax [phone]
[e-mail]

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Information regarding the instruction manual
This manual contains important information for dealing with the pa-
vilions and the atrium shade. Read the instructions in its entire-
ty before operating the Pavilion or Atrium shade in order to prevent
danger to persons and damage.
The illustrations in this manual serve for the purpose of general un-
derstanding and may differ from the actual design.
Additional documents
The following documents are applicable when using optional
accessories:
 Instruction manual for the remote control
 Instruction manual for the wind sensor
 Instruction manual for the rain sensor
 Instruction manual for LED lighting
 Instruction manual for the temperature sensor
Copyright
All contents of this manual are the intellectual property of
STOBAG AG and are subject to the protection of copyright. In case
of infringement, STOBAG AG reserves the right to pursue legal
action.

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Limitations of liability
STOBAG AG assumes no liability for damages in the following:
 Failure to follow these instructions
 Unauthorized assembly and connection
 Failure to observe snow load or wind load limits
 Unintended use
 Technical changes
 Any damage caused by the use of unsuitable cleaning agents
Customer service
STOBAG North America Corporation
1445 Norjohn Ct Burlington
ON L7L OE6 Canada
Tel. [phone]
[e-mail]

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Contents
1. Safety ..................................................................................................................................... 9
1.1 Intended Use ............................................................................................................. 9
1.2 Unintended use ......................................................................................................... 9
1.3 Explanation of symbols ........................................................................................... 11
1.4 Safety instructions .................................................................................................. 13
1.5 Wind and snow loads .............................................................................................. 15
2. Getting to know the pavilion and atrium shade ................................................................. 19
2.1 Overview of product types....................................................................................... 19
2.2 Components .......................................................................................................... 22
2.3 Operating modes of the pavilion............................................................................. 27
2.4 Key facts about awning fabric rails......................................................................... 27
3. Operating the Pavilion and Atrium shade .......................................................................... 29
3.1 Operation safety instructions.................................................................................. 29
3.2 Operation............................................................................................................... 30
3.3 Operation during winter and fall ............................................................................. 33
4. Maintaining the pavilion and atrium shade ...................................................................... 35
4.1 Cleaning of coated components.............................................................................. 37
4.2 Cleaning of fabric components............................................................................... 37
4.3 Cleaning slat brushes and guide rails ..................................................................... 38
4.4 Special types of debris........................................................................................... 39
5. Pavilion and atrium maintenance ....................................................................................... 41
5.1 Maintenance plan................................................................................................... 42
5.2 Check water channels and drains........................................................................... 42
5.3 Check and lubricate slide bearings......................................................................... 43
5.4 Check and clean drive actuator rod........................................................................ 44

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6. Identifying and fixing malfunctions .................................................................................. 45
7. Disassembly and disposal ................................................................................................... 47
8. Technichal data ................................................................................................................... 49

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1. Safety
1.1 Intended Use
The Pavilions (BAVONA) and the Atrium shade (ASTANO) are used
for horizontal roofing or the provision of atrium shade infree-stand-
ing or extension variations on or in existing structures. Pavilions are
used exclusively for shade and protection from the sun, wind and
rain, but are not waterproof. The hardtop variants are additionally
used to protect against heat and UV radiation.
In order to reduce the risk of an electric shock, the operator must
ensure that the power supply is secured with a waterproof socket
or that the power supply is permanently connected to a waterproof
connection box that is compliant with 314.15 of the National Elec-
tricity Code NFPA 70.
Intended use also includes compliance with all information spec-
ified in this manual. Any use or other use that goes beyond the
specified intended use is deemed as improper use.
1.2 Unintended use
Improper use of the products can lead to dangerous situations and
damage.
 Do not attach, lean, drill, glue or make any other technical
changes to, onto or against the products.
 Exclusively have it connected by a licensed electrician and se-
cure it with its own fuse.
 Never climb up the pavilion or atrium shade or enter slats.
 Never clean components of the product with abrasive, corro-
sive or aggressive cleaning agents.
 Never allow children to operate the Pavilion or the Atrium
shade unattended.
 Grilling and/or operating open flames in the Pavilion, as well as
under the Atrium shade is strictly prohibited.
Accidents resulting in serious injuries and property damage may
occur during improper transportation.

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Children
The Pavilion or Atrium shade may be used by children aged 9 years
and over and by persons with reduced physical, sensory or mental
abilities or lack of experience and knowledge if they are supervised
or instructed in the safe use of the pavilion and they understand
consequential dangers.
Ensure the following:
• Children must not climb on or hang from the pavilion at any time.
• Children must not run or rough-house in or around the vicinity of
the pavilion.
• The remote control must be kept out of the reach of children.

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1.3 Explanation of symbols
Safety instructions
Safety instructions are indicated by symbols in this manual. The
safety instructions are represented by signal words that express
the extent of the hazard.
This symbol and signal word combination indicates a dan-
gerous situation that can lead to death or serious injury if not
avoided.
This symbol and signal word combination indicates a dan-
gerous situation that can lead to death or serious injury if not
avoided.
This symbol and signal word combination indicates a danger-
ous situation that can result in non-serious or minor injuries if
not avoided.
This signal word indicates important but non safety-relevant
information, e.g. on material and environmental damage.
CAUTION

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Tips and recommendations
This signal word indicates important but non safety-relevant
information, e.g. on material and environmental damage.
Guideline Safety instructions
Safety instructions may refer to specific individual instructions for
action. Such safety instructions are embedded in the instructions
for action so that they do not interrupt the flow of reading when the
action is taken. The signal words described above are used.
Example:
1. Loosen screw.
2. Danger of clamping on the slats!
Close the cap carefully.
3. Tighten screw

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1.4 Safety instructions
Electrical hazards
Danger to life from electric current!
• Have all work or repairs on the electric system or drive sys-
tems of the pavilion carried out exclusively by a licensed
electrician.
• In case of damage to electrical components or lines, im-
mediately shut down the power supply and arrange repair
byalicensed electrician.
• Never bridge fuses.
• Keep moisture away from live components.
Improperly carried out work on the pavilion’s electrical sys-
tem can lead to accidents resulting in serious injuries and
even death.
Crushing
Risk of crushing due to moving slats and optional shades.
• Never let slats or shades in the radius of movement when
opening or closing slats.
• Only operate slats or shades if they are within the visual
range.
Intervention in moving slats or shades can lead to accidents
with severe bruises.
Risk of eye damage
Risk of eye damage due to long direct eye contact with light-
ing!
• Do not look directly into the optional LED lighting.
Constant looking into the switched-on lighting may cause
damage to the eyes.

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Static charges
Risk of injury due to static charges on the awning fabric of
shades!
• Always dissipate possible charges from the awning fabric
by short contact with a non-conductive material.
The awning can become statically charged due to movement,
low humidity or even due to a new awning fabric of a shade.
Contact with the skin can lead to static charges and thus
possibly to consequential hazards such as a falling from the
ladder.
Non-visible range of motion
Risk of accident due to non-visible range of motion!
• Only operate slats or shades if they are within the visual
range.
If slats or shades are operated out of sight, the risk of a acci-
dents resulting in injury or damage to property caused by col-
lision is present.
Improper disassembly
Risk of injury due to improper disassembly or Switching
location!
• Disassembly or switching the location must only be carried
out by service personnel authorized by STOBAG AG.
Improper disassembly or an unauthorized change of loca-
tion can lead to accidents resulting in serious injuriesdue
to electrical connections, work on ladders and heavy,
bulkycomponents.

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Jamming
Risk of damage to the pavilion by foreign objects, animals or
foliage!
• Before performing any operation, make sure that there
are no foreign objects (E.g. branches), animals (E.g. bird’s
nests) on the Pavilion.
• If necessary, remove animals and remove foreign objects.
Foreign objects, foliage, branches and other debris on the
Pavilion can cause it to jam and thus become damaged. Ani-
mals could become injured.
Low temperatures
Risk of damage to the pavilion due to operation at low tem-
peratures!
• Before each operation, make sure that the Pavilion is free of
ice. If necessary, remove ice.
Operating the pavilion at low temperatures and/or with the
presence of ice can lead to damage to slats, shading or the
drive system.
1.5 Wind and snow loads
Wind load
Risk of accidents due to strong wind!
• Use the pavilion only at wind speeds of up to 64 km/h
(34kn). Do not stay in the pavilion during higher speeds in
any case.
• In windy areas with frequent power outages, the manufac-
turer recommends the use of an emergency generator.
• Secure the pavilion in good time from damage.
The use of the pavilion at higher wind loads than 64 km/h
(34kn) can lead to accidents and damage.

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Wind resistance (slats):
The system meets the requirements of wind resistance class 4
(34kn) when open or up to 150 km/h (64 kn) when Closed.
In case of strong expected winds (> 34 kn), the pavilion must be
secured.
Securing the pavilion:
• Completely close the slats
• Retract optional shades entirely.
Wind load table
The following table provides an overview of wind strengths and
their properties:
Class
Wind force
(according to
Beaufort)
Wind speeds in km/h/
(kn) Impact
0 1 – 3 2 km/h – 6 km/h
(1 kn – 11 kn) Leaves and thin branches move
1 4 20 km/h – 30 km/h
(11 kn – 16 kn)
Twigs and thin branches move, paper is
lifted from the ground.
2 5 30 km/h – 40 km/h
(16 kn – 22 kn)
Branches move. Small deciduous trees
sway.
3 6 40 km/h – 50 km/h
(22 kn – 28 kn)
Strong branches sway and umbrellas are
hard to keep upright.
4 7 50 km/h – 64 km/h
(28 kn – 34 kn)
Trees sway, strong resistance when walking
against the wind.
When using an optional climate control system (E.g. wind sensor),
present wind speeds are measured in real time and when a limit
value is reached or exceeded, slats or shades are automatically ex-
tended or retracted through a radio signal.

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Snow load
Danger of collapse of the pavilion due to high snow load!
• Move slats to slightly open position.
• Clear slats immediately in case of a snow load of 20 lb/ft²
(100 kg/m²).
• Never move slats when snow is on it.
Too much snow load on the pavilion can severely damage it
and can cause it to collapse.
In case of expected heavy snowfall, the pavilion must be secured.
Securing the pavilion:
• Open slats (90°) in case of expected snowfall so that snow can
fall through.
• In case of expected frost, move the slat position to a slightly
open position to prevent freezing of the slats.
• Remove high snow on closed slats immediately
“3.4 Operation during winter and fall” on page 33.

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Snow load table
The following table provides an overview of when the pavilion
needs to be cleared:
Snow type Weight per m³/(ft³) Snow height of 100 kg/m²/
(20lb/ft²)
Dry, loose fresh snow 30 – 50 kg
(2 – 3 lb)
ca. 2 – 3 m
(6.5 – 10 ft)
Fresh snow 50 – 100 kg
(3 – 6 lb)
ca. 1 – 2 m
(3.2 – 6.5 ft)
Heavy fresh snow 100 – 200 kg
(6 – 12 lb)
approx. 0.5 – 1 m
(1.6 – 3.2 ft)
Dry settled snow 200 – 400 kg
(12 – 25 lb)
ca. 20 – 35 cm
(0.65 – 1.15 ft)
Wet settled snow 300 – 500 kg
(18 – 30 lb)
ca. 12 – 20 cm
(0.39 – 0.65 ft)
Ice 800 – 900 kg
(50 – 55 lb)
ca. 11 – 12 cm
(0.36 – 0.39 ft)

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2. Getting to know the pavilion and atrium shade
2.1 Overview of product types
Pavilion BAVONA
The pavilion BAVONA consists of an all-round cubic frame with
aroof made of swivelling slats (hardtop). The construction an-
chored to the ground is supported inthe free-standing position of 4
column profiles. In other mounted positions, the frame can alterna-
tively also be attached to a building support enabling wall or ceiling
mounting. The pavilion as a hardtop version can be dismounted and
can therefore be expanded to up to10 variants.
Fig. 1: Overview Pavilion BAVONA
1. Frame 2. Slats
3. Water drain 4. Drive system
5. Optional side or front shade 6. Optional LED lighting

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ASTANO Atrium shade
The ASTANO atrium shade is a supportless pavilion consisting
of an all-round cubic frame, which can be mounted, for exam-
ple, between two houses. The atrium shade has either swivel slats
(hardtop).
1
2
3
4
5
Fig. 2: Overview of ASTANO Atrium shade
1. Drive system 2. Frame
3. Slats 4. Water drain
5. Optional LED lighting