Stonehealth DOFF Integra User manual

THE STONEHEALTH
DOFF USER GUIDE
User Guide
SUPERHEATED WATER / STEAM CLEANING SYSTEM
STONEHEALTH.COM
ORIGINAL INSTRUCTIONS

Index
SAFETY INFORMATION PAGE 02
SAFETY INFORMATION CHECKLIST PAGE 03
SPECIFICATIONS PAGE 04
CHECKLIST OF REQUIRED PARTS PAGE 05
SITE REQUIREMENTS PAGE 06
QUICK SET UP GUIDE PAGE 07 - 09
ROUTINE MAINTENANCE PAGE 10
EC DECELERATION OF CONFORMITY PAGE 11
CONTACT DETAILS PAGE 14
ORIGINAL INSTRUCTIONS

Safety Informaon
CONSIDERATIONS WHEN USING THE TORC SYSTEM
Symbols in this secon are displayed
in accordance with CE Requirements
Only Stonehealth inducted and authorised operators may use the equipment. A nominated person adjacent, other than the
Operator, should be aware of how to safely shut down the system in unforeseen circumstances. Whilst personnel working
in the vicinity need not be inducted into the working of the system they should be made aware of the potenal hazards –
heat, venlaon, the temperature of metal/rubber components etc.
DOFF WITH ARROW TO PUMP SHOWING H20 &
ARROW TO JERRY CAN SHOWING DIESEL
DIAGRAM OF SAFETY VALVE POSITION
DIESEL IN
JERRY CAN
WATER
INLET
SAFETY
VALVE
MANUAL
PRESSURE
RELIEF VALVE
EMERGENCY
STOP
OVERLOAD
RESET
DIAGRAM OF EMERGENCY STOP & OVERLOAD RESET
02 ORIGINAL INSTRUCTIONS

Safety Informaon Checklist
Equipment should be placed in a well venlated area away from ammable materials. The exhaust must not be covered
or obscured.
Visually check all equipment before use, if damage is noted the equipment should not be used.
The normal fuel for the DOFF is light gas oil (red diesel), or motor vehicle diesel (white diesel), or (28 second) domesc
central heang oil. Never Petrol, Gasoline or Spirit Fuels!
Acid Descaler supplied with product should be handled with care: See product Health & Safety Data Sheet .
Maintain access of an appropriate re exnguisher.
Switch o equipment when not aended.
Use Only extension cables and hoses provided with the equipment.
The plug must be accessible in case of an emergency.
The equipment is available as standard in 110Volt and 230Volt 50Hz (60Hz to order) and must only be connected to an
appropriate supply.
It may be required to make use of a generator supply. The capacity of the generator should ideally be 6.5Kva (cont).
The DOFF system is manufactured to ‘CE’ requirements. Any interference or modicaon to the product may render
the ‘CE’ mark and any warranty null and void.
In the event of accident or breakdown: Release the trigger, operate the emergency stop, switch o the pump and
disconnect electrical supply.
WHILST STONEHEALTH HAVE MADE EVERY EFFORT TO GIVE APPROPRIATE GENERAL GUIDANCE
THE EQUIPMENT MUST COMPLY WITH AND BE USED IN ACCORDANCE WITH ANY REGULATION
APPROPRIATE TO THE SITE ON WHICH IT IS IN USE.
ORIGINAL INSTRUCTIONS

Specicaon
VOLTAGE 110V or 230V
FREQUENCY 50Hz (or local requirement for internaonal market)
HEATER OUTPUT 74KW
RATED PRESSURE 12Mpa / 120 Bar
CURRENT 3A
POWER CONSUMPTION
HOTBOX 300W
PUMP 2200W
MASS
HOTBOX 80Kg
PUMP 35Kg
RATED TEMP 150 Degrees C
FLOW RATE 5L/min
IP RATING X5
Noise level at operator posion is 77 + 2dB.
Ambient temperature range for operaon and storage is 5 Degrees C to 40 Degrees C.
04 ORIGINAL INSTRUCTIONS

Checklist of Parts Required
HOTBOX • 1
PUMP • 2
TRANSFORMER (110V only) • 3
EXTENSION CABLE • 4
BLUE INLET HOSE • 5
DOFF INTEGRA HOSE • 6
DOFF EXTENSION HOSE • 7
DOFF TRIGGER • 8
DOFF LANCE x2 • 9
JERRY CAN x2 • 10
SPARE FUEL FILTER • 11
DE-SCALER HOSE • 12
25 LITRES OF DOFF DE-SCALER • 13
RCD (230V only) **
10
02
01
03
04
05
06
07
08
09
11
12
** PLEASE NOTE THAT THE ‘RCD (230V ONLY) IS NOT ILLUSTRATED IN THE IMAGE ABOVE.
13
ORIGINAL INSTRUCTIONS

Site Requirements
YOU WILL NEED:
110 volt 50hz/60hz AC 32 Amp supply or
230 volt 50hz/60hz AC supply to BS7671 (+10% to - 6%) 13 Amp (use RCD) or
6.5Kva (cont) Generator 230 volt or 110 volt as above or Stonehealth Diesel Power Unit (DPU)
Clean, cold water supply with a posi ve pressure. Approximately 10 Litres per minute  ow
Clean uncontaminated fuel – Diesel, Paraffi n, Kerosene, Hea ng Oil – NEVER PETROL OR GASOLINE
Suitable PPE for the task being performed
CONTAMINATED FUEL AND INADEQUATE ELECTRICAL OR WATER SUPPLIES CAUSE THE
MAJORITY OF ALL FAILURES.
06 ORIGINAL INSTRUCTIONS

Quick Setup Guide
1) PLUG IN THE TRANSFORMER** (3) TO APPROPRIATE POWER SUPPLY
PLUG HOTBOX (1) INTO PUMP (2)
3) CONNECT BLUE INPUT HOSE MALE (5) INTO DOFF PUMP (2)
4)
2) PLUG EXTENSION CABLE (4) INTO TRANSFORMER** (3) AND INTO DOFF
PUMP (2)
** PLEASE NOTE THAT THE TRANSFORMER IS FOR 110V SYSTEMS ONLY, FOR 230V USE RCD THAT IS SUPPLIED.
03 04
02
01
02 05
ORIGINAL INSTRUCTIONS

Quick Setup Guide
5) CONNECT BLUE INPUT HOSE FEMALE (5) INTO HOTBOX (1) CONNECT INTEGRA HOSE (6) INTO HOTBOX (1)
6)
7) CONNECT INTEGRA HOSE (6) TO EXTENSION HOSE (7) 8) CONNECT EXTENSION HOSE (7) TO TRIGGER (8)
08
05
06
06
07
07
08
ORIGINAL INSTRUCTIONS

Quick Setup Guide
9) CONNECT TRIGGER (8) TO LANCE (9) CONNECT MAINS WATER SUPPLY TO PUMP (2)
10)
CONNECT JERRY CAN (10) TO HOTBOX (1)
11)
You are now ready to start up the DOFF as per your Stonehealth Inducon
training. The DVD supplied with this system also shows the starng, running and
shutdown procedure.
AVOID FREQUENT ON/OFF OF THE SWITCH AND TRIGGER.
08
09
02
ORIGINAL INSTRUCTIONS

Roune Maintenance
Always ush system through COLD WITHOUT LANCE ON TRIGGER UNIT before using the DOFF
Periodically apply silicone grease to seals, threads and couplings
Nozzles can wear which will aect the performance of the machine. Replace nozzle if spray jet becomes defused or
dened jets appear at the edges of the spray.
Always cool down DOFF system when not in use (we recommend cooling for any break in operaon of more than 2
minutes)
Stonehealth stock a full range of spare parts. Due to the nature of the system, we recommend only using parts
supplied by Stonehealth and will need to be ed by a competent person.
DESCALE In hard water areas we recommend descaling every two days of operaon. For descaling procedure please refer
to your training or the online Inducon video. hp://www.stonehealth.com/seng-up-the-stonehealth-do-system/
OIL LEVEL Check the oil level daily in the sight-glass window. This must be done with the pump switched o and the
pump cold or having rested for a minimum of 10 minutes.
PUMP INLET FILTER Check inlet lter for debris daily.
ALWAYS USE THE DOFF SYSTEM AS PER THE STONEHEALTH APPROVED INDUCTION TRAINING AND SAFETY
RECOMMENDATIONS.
Inducon video can be accessed online at hp://www.stonehealth.com/seng-up-the-stonehealth-do-system/
Spare parts, accessories and chemicals are available to order online at www.stonehealth.com or by contacng the
Stonehealth team on 01453 540 600.
10 ORIGINAL INSTRUCTIONS

EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
in accordance with the following Directives:
hereby declare under our sole responsibility that:
is in conformity with the applicable requirements of the following documents:
Noise measurements have been made in accordance with Directive 2000/14/EC Annex III.B.27 with internal control of
production (Schedule 8/Annex V). The declared noise values are as follows:
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above
referenced specifications and is in accordance with the requirements of the Directives.
Signed by: ...........................................................................................................................................................................
The technical documentation for the machinery is available from the above address.
We
Stonehealth Ltd
of
G4/5 Draycott Business Park, Cam, Dursley, Gloucestershire, GL11 5DQ, UK
2004/108/EC
The Electromagnetic Compatibility Directive
2006/42/EC
The Machinery Directive
2000/14/EC
The Noise Emission in the Environment by Equipment for Use Outdoors Directive
2011/65/EU
The Restriction of Hazardous Substances Directive
Equipment
Specialist Steam Cleaning Equipment.
Model
DOFF Integra
Serial Number
D2 – as per dash name plate.
Ref. No.
Title
Edition/date
BS EN ISO 12100
Safety of machinery. General principles for design. Risk assessment and risk
reduction
2010
BS EN 60335-2-79
Household and similar electrical appliances. Safety. Particular requirements for
high pressure cleaners and steam cleaners
2012
BS EN 61000-6-1
Electromagnetic compatibility (EMC). Generic standards. Immunity for residential,
commercial and light-industrial environments
2007
BS EN 61000-6-3
Electromagnetic compatibility (EMC). Generic standards. Emission standard for
residential, commercial and light-industrial environments
2007 +
A1:2011
Measured sound power level
Guaranteed sound power level
89 dB L
wa
92 dB L
wa
Name:
Mr James Diamond
Position:
Senior Director
Done at:
Stonehealth Cam
On:
26/08/2016
Document ref. No.
6162/15D1904
!
EC Deceleraon of Conformity
What does a Declaraon of Conformity mean?
It is a formal declaraon by a manufacturer, or the manufacturer’s
representave, that the product to which it applies meets all
relevant requirements of all product safety direcves applicable
to that product. It is a sign that a product has been designed and
constructed for compliance with relevant essenal requirements,
and has been through the appropriate conformity assessment
processes.
A Declaraon of Conformity is not a guarantee for safety.
However, when properly drawn up along with CE marking on the
product, conformity of the product with the Direcve(s) quoted
on the Declaraon of Conformity may be presumed by suppliers
in the distribuon chain and by the end customer, provided there
are no obvious or known defects. Addionally, market surveillance
authories, must presume that CE marked products, accompanied
by a Declaraon of Conformity comply with the provisions of the
Direcve(s) menoned, unless they have evidence to the contrary
(for example by examining or tesng the product).
Products subject to more than one Direcve may come with
a single Declaraon of Conformity declaring conformity with
two or more Direcves, or there may be several Declaraons,
one for each Direcve. However, where a CE marked product is
incorporated in another, such as a safety interlock in a machine,
the Declaraon of Conformity for the nal product may only
declare conformity of the overall nal product. In this case the
Declaraon(s) for any CE marked component parts should form
part of the technical le for the complete product.

NOTES
ORIGINAL INSTRUCTIONS

01453 540 600
[email protected]
www.stonehealth.com
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Stonehealth Ltd | G4/5 | Draycott Business Park | Cam | Dursley | GL11 5DQ
As RIBA/CPD Registered Providers, Stonehealth’s expertise contributes to the conservation of historical buildings. It supports conservation
and environmental organisations, including the National Trust, English Heritage, Historic Scotland, CADW and other worldwide conservation
bodies. Stonehealth is proud of its reputation in providing solutions with integrity and setting new standards of restoration and technology
excellence in the stone industry.
14 ORIGINAL INSTRUCTIONS

THE STONEHEALTH
DOFF USER GUIDE
STONEHEALTH.COM